Ebmpapst R1G190-RD04-02 User manual

Operating instructions
R1G190-RD04-02
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone [phone]
Fax [phone]
[email protected]
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
Note the following when working on the device:
;Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
;Check the device's electrical equipment at regular intervals; see
Chapter 5.1 Safety inspection.
;Replace loose connections and defective cables immediately.
WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.
Risk of injury
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Technical description
53.4 Mounting data
53.5 Transport and storage conditions
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
64.3 Connecting the cables
74.4 Connection diagram
84.5 Checking connections
84.6 Switching on the device
84.7 Switching off the device
85. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
95.1 Safety inspection
95.2 Disposal
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Operating instructions
R1G190-RD04-02
Translation of the original operating instructions
→ Keep out of the device’s danger zone.# When working on
the device, switch off the line voltage and ensure that it
cannot be switched back on.
→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other
objects from the device.
1.5 Safety and protective features
DANGER
Protective device missing and protective device not
functioning
Without a protective device there is a risk of serious injury, for
instance when reaching into the device during operation.
→ Operate the device only with a fixed protective device and
guard grille.
→ The fixed protective device must be able to withstand the
kinetic energy of a fan blade that becomes detached at
maximum speed. There must not be any gaps which it is
possible to reach into with the fingers, for example.
→ The device is a built-in component. As the operator, you
are responsible for ensuring that the device is secured
adequately.
→ Stop the device immediately if you notice a missing or
ineffective protective device.
1.6 Electromagnetic radiation
Interference from electromagnetic radiation is possible, e.g. in conjunction
with open- and closed-loop control devices.
If impermissible radiation levels occur following installation, appropriate
shielding measures have to be taken by the user.
NOTE
Electrical or electromagnetic interference after installing
the device in customer equipment.
→ Verify that the entire setup is EMC-compliant.
1.7 Mechanical movement
DANGER
Rotating device
Risk of injury to body parts coming into contact with the rotor or
the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
WARNING
Rotating device
Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry
while working on rotating parts.
→ Protect long hair with a cap.
1.8 Emissions
WARNING
Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).
Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment such as hearing protection.
→ Also observe the requirements of local agencies.
1.9 Hot surface
CAUTION
High temperature on electronics housing
Risk of burns
→ Ensure sufficient protection against accidental contact.
1.10 Transport
NOTE
Transporting the device
→ Transport the device in its original packaging only.
→ Secure the device so it cannot slip, e.g. by using a
lashing strip.
1.11 Storage
;Store the device, partially or fully assembled, in a dry place,
protected against the weather and free from vibration, in the original
packaging in a clean environment.
;Protect the device against environmental effects and dirt until final
installation.
;We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.
;Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.
;Maintain the storage temperature, see
Chapter 3.5 Transport and storage conditions.
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Operating instructions
R1G190-RD04-02
Translation of the original operating instructions
2. INTENDED USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Intended use also includes
●Using the device in DC grids only.
●Conveying air at an ambient air pressure between 800 mbar and
1050 mbar.
●Using the device within the permitted ambient temperature range; see
Chapter 3.5 Transport and storage conditions and
Chapter 3.2 Nominal data.
●Operating the device with all protective devices.
●Following the operating instructions.
Improper use
In particular, operating the device in the following ways is prohibited and
could be hazardous:
●Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
●Resonant operation, operation with severe vibration. This also
includes vibration transmitted to the fan from the customer installation.
●Conveying air that contains abrasive particles.
●Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
●Conveying air with high dust content, e.g. suctioning off sawdust.
●Operating the device close to flammable materials or components.
●Operating the device in an explosive atmosphere.
●Using the device as a safety component or to perform safety-related
functions.
●Operation with completely or partially disassembled or manipulated
protective devices.
●In addition, all applications not listed among the intended uses.
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Operating instructions
R1G190-RD04-02
Translation of the original operating instructions
3. TECHNICAL DATA
3.1 Product drawing
All dimensions in mm.
1Accessory part: inlet ring 09576-2-4013 not included in scope of delivery
2Max. clearance for screw 6 mm
3Cable PVC 4x AWG18, insulating hose, 4x crimped splices
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Operating instructions
R1G190-RD04-02
Translation of the original operating instructions
3.2 Nominal data
Motor M1G074-BF
Nominal voltage / VDC 12
Nominal voltage
range / VDC
8 .. 16
Method of obtaining
data
fa
Speed (rpm) / min-1 3180
Power consumption / W 60
Current draw / A 5.7
Min. ambient
temperature / °C
-40
Max. ambient
temperature / °C
70
ml = Max. load · me = Max. efficiency · fa = Free air
cs = Customer specification · ce = Customer equipment
Subject to change
3.3 Technical description
Weight 1.4 kg
Fan size 190 mm
Rotor surface Galvanized
Electronics housing
material
Die-cast aluminum, painted black
Impeller material PA plastic
Number of blades 7
Direction of rotation Clockwise, viewed toward rotor
Degree of protection IP24 KM; (motor); electronics IP66 / 69K
Insulation class "B"
Moisture (F) /
Environmental (H)
protection class
H2+
Ambient temperature
note
Occasional start-up between -40°C and -
25°C is permissible.
For continuous operation at
temperatures below -25°C (e.g.
refrigeration applications) we recommend
our fan design with special low-
temperature bearings.
Installation position Shaft horizontal or rotor on bottom; rotor
on top on request
Condensation
drainage holes
On rotor side
Mode S1
Motor bearing Ball bearing; (sealed)
Technical features - Tach output
- Motor current limitation
- Soft start
- Control input 0-10 VDC / PWM
- Overvoltage detection
Motor protection Reverse polarity and locked-rotor
protection
with cable Axial
Approval UL 507; EAC
With regard to cyclic speed loads, note that the rotating parts of
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for
support.
;Use the device in accordance with its degree of protection.
Information on surface quality
The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. This does not however in any way affect the
technical properties of the products. The product is to be protected against
UV radiation to prevent the formation of patches and fading. Changes in
color are not a reason for complaint and are not covered by the warranty.
3.4 Mounting data
;Secure the screws against unintentional loosening (e.g. use self-
locking screws).
For screw clearance, see Chapter 3.1 Product drawing
Strength class of
screws
8.8
Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.
3.5 Transport and storage conditions
Max. permitted
ambient temp. for
motor (transport/
storage)
+70 °C
Min. permitted
ambient temp. for
motor (transport/
storage)
-40 °C
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Operating instructions
R1G190-RD04-02
Translation of the original operating instructions
4. CONNECTION AND STARTUP
4.1 Mechanical connection
CAUTION
Cutting and crushing hazard when removing fan from
packaging
→ Carefully remove the device from its packaging, by the fan
impeller. Strictly avoid shocks.
→ Wear safety shoes and cut-resistant safety gloves.
NOTE
Damage to the device from vibration
Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration
from sections of the installation. #If the fan is connected to air
ducts, the connection should be isolated from vibration, e.g.
using compensators or similar elements. #Ensure stress-free
attachment of the fan to the substructure.
;Check the device for transport damage. Damaged devices are not to
be installed.
;Install the undamaged device in accordance with your application.
CAUTION
Possible damage to the device
If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of
installation until all fastening screws have been tightened.
●The fan must not be strained on fastening.
4.2 Electrical connection
CAUTION
Voltage
The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with
an all-pole disconnection switch.
→ When working on the fan, secure the system/machine in
which the fan is installed so as to prevent it from being
switched back on.
NOTE
Water ingress into wires or cables
Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry
environment.
Operate the device with a safely isolated power supply.
4.2.1 Requirements
;Check whether the information on the nameplate matches the
connection data.
;Before connecting the device, make sure the power supply matches
the device voltage.
;Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².
4.2.2 Reactive currents
Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.
4.3 Connecting the cables
The device has external leads.
●Connect the cables according to your application. When doing so,
observe Chapter 4.4 Connection diagram.
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Operating instructions
R1G190-RD04-02
Translation of the original operating instructions
4.4 Connection diagram
Drawing preliminary!
No. Conn. Designation Color Function/assignment
1 Un +12VDC red Power supply 12 VDC, see nameplate for voltage range, maximum ripple 3.5%
2 PWM/LIN yellow Control input Re > 40k (PWM 1-10 kHz / 0-10 V)
3 Tacho white Tach output, 3 pulses per revolution, Isink max = 10 mA
4 GND blue Reference ground
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Operating instructions
R1G190-RD04-02
Translation of the original operating instructions
4.5 Checking connections
;Ensure isolation from supply (all phases).
;Make sure a restart is impossible
;Check the cables for proper fit.
4.6 Switching on the device
The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
WARNING
Hot motor housing
Risk of fire
→ Ensure that no combustible or flammable materials are
located close to the fan.
;Before switching on, check the device for visible external damage
and make sure the protective devices are functional.
;Check the fan's air flow paths for foreign matter and remove any
foreign matter found.
;Apply the nominal supply voltage.
;Start the device by changing the input signal.
NOTE
Damage to the device from vibration
Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the
entire speed control range. #Severe vibration can arise for
instance from inexpert handling, transportation damage and
resultant imbalance or be caused by component or structural
resonance. #Speed ranges with excessively high vibration
levels and possibly resonant frequencies must be
determined in the course of fan commissioning. #Either run
through the resonant range as quickly as possible with
speed control or find another remedy.# Operation with
excessively high vibration levels can lead to premature
failure.
4.7 Switching off the device
Switching off the device during operation:
;Switch off the device via the control input.
;Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
Switching off the device for maintenance:
;Switch off the device via the control input.
;Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
;Disconnect the device from the power supply.
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.
WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.
Risk of injury
→ Keep out of the device’s danger zone.# When working on
the device, switch off the line voltage and ensure that it
cannot be switched back on.
→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other
objects from the device.
If the device is out of use for some time, e.g. when in storage,
we recommend switching it on for at least two hours to allow
any condensation to evaporate and to move the bearings.
Malfunction/fault Possible cause Possible remedy
Impeller not
running smoothly
Imbalance in rotating
parts
Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.
Motor not turning Mechanical blockage Switch off, isolate
from supply and
remove mechanical
blockage.
Line voltage faulty Check line voltage,
restore power
supply, apply control
signal.
Faulty connection Isolate from supply,
correct connection;
see connection
diagram.
Motor/electronics
overtemperature
Deficient cooling Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.
Ambient temperature
too high
Reduce the ambient
temperature.
Reset by reducing
control input to 0.
Impermissible point of
operation
Correct the operating
point. Let the device
cool down.
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Operating instructions
R1G190-RD04-02
Translation of the original operating instructions
In the event of further malfunctions, contact ebm-papst.
5.1 Safety inspection
What to check How to check How often What action?
Contact
protection
cover for
intactness or
damage
Visual inspection At least every
6 months
Repair or
replacement of
device
Device for
damage to
blades and
housing
Visual inspection At least every
6 months
Replacement of
device
Fastening the
cables
Visual inspection At least every
6 months
Fasten
Insulation of
cables for
damage
Visual inspection At least every
6 months
Replace cables
Impeller for
wear/deposits/
corrosion and
damage
Visual inspection At least every
6 months
Clean or
replace impeller
Condensation
drainage holes
for clogging,
where necessary
Visual inspection At least every
6 months
Open holes
Abnormal
bearing noise
acoustic At least every
6 months
Replace device
5.2 Disposal
For ebm-papst, environmental protection and resource preservation are
top priority corporate goals.
ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
Right from the development stage, ecological design, technical safety
and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
of the product and its components.
5.2.1 Country-specific legal requirements
NOTE
Country-specific legal requirements
Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.
5.2.2 Disassembly
Disassembly of the product must be performed or supervised by
qualified personnel with the appropriate technical knowledge.
The product is to be disassembled into suitable components for disposal
employing standard procedures for motors.
WARNING
Heavy parts of the product may drop off. Some of the
product components are heavy. These components
could drop off during disassembly.
This can result in fatal or serious injury and material damage.
→ Secure components before unfastening to stop them falling.
5.2.3 Component disposal
The products are mostly made of steel, copper, aluminum and plastic.
Metallic materials are generally considered to be fully recyclable.
Separate the components for recycling into the following categories:
●Steel and iron
●Aluminum
●Non-ferrous metal, e.g. motor windings
●Plastics, particularly with brominated flame retardants, in accordance
with marking
●Insulating materials
●Cables and wires
●Electronic scrap, e.g. circuit boards
Only ferrite magnets and not rare earth magnets are used in external
rotor motors from ebm-papst Mulfingen GmbH & Co. KG.
;Ferrite magnets can be disposed of in the same way as normal iron
and steel.
Electrical insulating materials on the product, in cables and wires are
made of similar materials and are therefore to be treated in the same
manner.
The materials concerned are as follows:
●Miscellaneous insulators used in the terminal box
●Power cables
●Cables for internal wiring
●Electrolytic capacitors
Dispose of electronic components employing the proper procedures for
electronic scrap.
→ Please contact ebm-papst for any other questions on disposal.
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