Ebmpapst S3G350-ZF03-01 User manual

Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone [phone]
Fax [phone]
[email protected]
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
;Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
;Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.
;Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
63.2 Nominal data
63.3 Data according to Commission Regulation (EU) 327/2011
63.4 Technical description
73.5 Mounting data
73.6 Transport and storage conditions
74. CONNECTION AND STARTUP
74.1 Mechanical connection
74.2 Electrical connection
84.3 Connection in terminal box
104.4 Connection diagram
114.5 Checking connections
114.6 Switching on the device
114.7 Switching off the device
115. INTEGRATED PROTECTIVE FEATURES
116. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
126.1 Cleaning
126.2 Safety inspection
126.3 Disposal
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Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
In the event of a fault, the rotor and the impeller will be
energized
The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.
CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.
Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage
and ensure that it cannot be switched back on.
→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other
objects from the device.
1.5 Safety and protective features
DANGER
Guard missing and guard not functioning
Without a guard, hands may become caught up in the device
during operation for example, resulting in serious injury. Loose
parts or items of clothing could be drawn in.
→ The device is a built-in component. As the owner, you are
responsible for ensuring that the device is adequately
safeguarded.# Operate the device only with a fixed
protective device and guard grill.
→ Stop the device immediately if a protective device is
found to be missing or ineffective.
1.6 Electromagnetic radiation
Interference from electromagnetic radiation is possible, e.g. in conjunction
with open- and closed-loop control devices.
If impermissible radiation levels occur following installation, appropriate
shielding measures have to be taken by the user.
NOTE
Electrical or electromagnetic interference after installing
the device in customer equipment.
→ Verify that the entire setup is EMC-compliant.
1.7 Mechanical movement
DANGER
Rotating device
Risk of injury to body parts coming into contact with the rotor or
the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
WARNING
Rotating device
Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry
while working on rotating parts.
→ Protect long hair with a cap.
1.8 Emissions
WARNING
Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).
Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment such as hearing protection.
→ Also observe the requirements of local agencies.
1.9 Hot surface
CAUTION
High temperature on electronics housing
Risk of burns
→ Ensure sufficient protection against accidental contact.
1.10 Transport
NOTE
Transporting the device
→ Transport the device in its original packaging only.
1.11 Storage
;Store the device, partially or fully assembled, in a dry place,
protected against the weather and free from vibration, in the original
packaging in a clean environment.
;Protect the device against environmental effects and dirt until final
installation.
;We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.
;Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.
;Maintain the storage temperature, see
Chapter 3.6 Transport and storage conditions.
;Make sure that all cable glands are fitted with dummy plugs.
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Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
2. INTENDED USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Intended use also includes
●Use of the device in stationary systems only.
●Performance of all maintenance work.
●Conveying air at an ambient air pressure between 800 mbar and
1050 mbar.
●Using the device within the permitted ambient temperature range; see
Chapter 3.6 Transport and storage conditions and
Chapter 3.2 Nominal data.
●Operating the device with all protective devices.
●Following the operating instructions.
Improper use
In particular, operating the device in the following ways is prohibited and
could be hazardous:
●Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
●Resonant operation, operation with severe vibration. This also
includes vibration transmitted to the fan from the customer installation.
●Operation in medical equipment with a life-sustaining or life-support
function.
●Conveying solids in the flow medium.
●Painting the device
●Connections (e.g. screws) coming loose during operation.
●Opening the terminal box during operation.
●Conveying air that contains abrasive particles.
●Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
●Conveying air with high dust content, e.g. suctioning off sawdust.
●Operating the device close to flammable materials or components.
●Operating the device in an explosive atmosphere.
●Using the device as a safety component or to perform safety-related
functions.
●Operation with completely or partially disassembled or manipulated
protective devices.
●In addition, all applications not listed among the intended uses.
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Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
3. TECHNICAL DATA
3.1 Product drawing
All dimensions in mm.
1Airflow direction "V"
2Tightening torque 1.5 ± 0.2 Nm
3Cable diameter max. 7.5 mm, tightening torque 1.3 ± 0.2 Nm
4Accessory part: Inlet ring 35100-2-4013 not included in scope of delivery
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone [phone] · Fax [phone] · [email protected] · www.ebmpapst.com

Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
All dimensions in mm.
Inlet ring 35100-2-4013
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Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
3.2 Nominal data
Motor M3G074-DF
Phase 1~
Nominal voltage / VAC 230
Nominal voltage
range / VAC
200 .. 240
Frequency / Hz 50/60
Method of obtaining
data
ml
Speed (rpm) / min-1 1450
Power consumption / W 165
Current draw / A 1.4
Max. back pressure / Pa 150
Min. ambient
temperature / °C
-25
Max. ambient
temperature / °C
60
ml = Max. load · me = Max. efficiency · fa = Free air
cs = Customer specification · ce = Customer equipment
Subject to change
3.3 Data according to Commission Regulation (EU) 327/
2011
Actual Req. 2015
01 Overall efficiency ηes / % 45.1 28.7
02 Measurement category A
03 Efficiency category Static
04 Efficiency grade N 56.4 40
05 Variable speed drive Yes
06 Year of manufacture The year of manufacture is specified on the
product's rating label.
07 Manufacturer ebm-papst Mulfingen GmbH & Co. KG
Amtsgericht (court of registration) Stuttgart ·
HRA 590344
D-74673 Mulfingen
08 Type S3G350-ZF03-01
09 Power consumption Ped / kW 0.16
09 Air flow qv/ m³/h 2230
09 Pressure increase total pfs /
Pa
105
10 Speed (rpm) n / min-1 1465
11 Specific ratio*1.00
12 Recycling/disposal Information on recycling and disposal is
provided in the operating instructions.
13 Maintenance Information on installation, operation and
maintenance is provided in the operating
instructions.
14 Additional components Components used to calculate the energy
efficiency that are not apparent from the
measurement category are detailed in the
CE declaration.
*Specific ratio = 1 + pfs / 100 000 Pa
Data obtained at optimum efficiency level. The efficiency values displayed for achieving
conformity with the Ecodesign Regulation EU 327/2011 has been reached with defined air
duct components (e.g. inlet rings). The dimensions must be requested from ebm-papst. If
other air conduction geometries are used on the installation side, the ebm-papst evaluation
loses its validity/the conformity must be confirmed again. The product does not fall within
the scope of Regulation (EU) 2019/1781 due to the exception specified in Article 2 (2a)
(motors completely integrated into a product).
3.4 Technical description
Weight 5.5 kg
Size 350 mm
Motor size 74
Rotor surface Thick-film passivated
Terminal box material PP plastic
Impeller material PP plastic, galvanized sheet-metal plate
Guard grille material Steel, coated with black plastic (RAL
9005)
Number of blades 5
Airflow direction V
Direction of rotation Clockwise, viewed toward rotor
Degree of protection IP54
Insulation class "B"
Moisture (F) /
Environmental (H)
protection class
H1
Installation position Shaft horizontal or rotor on bottom; rotor
on top on request
Cooling hole/opening On rotor side
Mode S1
Motor bearing Ball bearing
Technical features - Output 10 VDC, max. 10 mA
- Tach output
- Power limiter
- Motor current limitation
- Soft start
- Control input 0-10 VDC / PWM
- Control interface with SELV potential
safely disconnected from the mains
- Overvoltage detection
- Thermal overload protection for
electronics/motor
- Line undervoltage detection
Touch current
according to IEC
60990 (measuring
circuit Fig. 4, TN
system)
<= 3.5 mA
Electrical hookup Terminal box
Motor protection Electronic motor protection
with cable Variable
Protection class I (with customer connection of protective
earth)
Conformity with
standards
EN 60034-1; EN 60204-1; EN 60335-1;
CE
Approval CSA C22.2 No. 77 + CAN/CSA-
E60730-1; UL 1004-7 + 60730-1; EAC
;Use the device in accordance with its degree of protection.
Information on surface quality
The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. The product is to be protected against UV radiation to
prevent the formation of patches and fading. Changes in color are not a
reason for complaint and are not covered by the warranty. UV radiation
in the frequency range and the intensity of natural solar radiation has no
effect on the technical properties of the products.
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Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
3.5 Mounting data
Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.
Strength class of
screws
8.8
;Secure the screws against unintentional loosening (e.g. use self-
locking screws).
3.6 Transport and storage conditions
Max. permitted
ambient temp. for
motor (transport/
storage)
+ 80 °C
Min. permitted
ambient temp. for
motor (transport/
storage)
- 40 °C
4. CONNECTION AND STARTUP
4.1 Mechanical connection
CAUTION
Cutting and crushing hazard when removing fan from
packaging
→ Carefully remove the device from its packaging, by the
guard grille. Strictly avoid shocks.
→ Wear safety shoes and cut-resistant safety gloves.
CAUTION
The blades of the impeller could be damaged.
→ Carefully set down the fan on a soft surface. Make sure the
blades are not subjected to load.
→ Following installation, make sure the impeller moves
easily and that the blades of the impeller are not deformed or
bent and do not catch at any point.
NOTE
Damage to the device from vibration
Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration
from sections of the installation.
→ If the fan is connected to air ducts, the connection should
be isolated from vibration, e.g. using compensators or similar
elements.
→ Ensure stress-free attachment of the fan to the
substructure.
;Check the device for transport damage. Damaged devices are not to
be installed.
;Install the undamaged device in accordance with your application.
CAUTION
Possible damage to the device
If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of
installation until all fastening screws have been tightened.
●The fan must not be strained on fastening.
4.2 Electrical connection
DANGER
Voltage on the device
Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.
DANGER
Faulty insulation
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation
regulations for voltage, current, insulation material, capacity,
etc.
→ Route cables so that they cannot be touched by any
rotating parts.
DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.
Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.
Before working on the electrical hookup, short the supply
and PE connections.
CAUTION
Voltage
The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with
an all-pole disconnection switch.
→ When working on the fan, secure the system/machine in
which the fan is installed so as to prevent it from being
switched back on.
CAUTION
Electric shock
Voltage on metal part
→ Use the device only with the cable guard and terminal box
intended for it.
NOTE
Water ingress into wires or cables
Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry
environment.
Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.
4.2.1 Requirements
;Check whether the information on the nameplate matches the
connection data.
;Before connecting the device, make sure the power supply matches
the device voltage.
;Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
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Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
cable cross-section is at least
AWG 26 / 0.13 mm².
Protective earth contact resistance according to EN 60335
Compliance with the resistance specifications according to EN 60335 for
the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device.
4.2.2 Reactive currents
Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.
●The values are typically in the range < 50 mA
●At the same time, the effective power in this operating state
(operational readiness) is typically < 2 W.
4.2.3 Residual current circuit breaker (RCCB)
If the use of a residual current device (RCD) is required in your
installation, only pulse-current sensitive and/or AC/DC-
sensitive residual current devices (type F or B) are
permissible. As with variable frequency drives, residual current
devices cannot provide personal safety while the device is
being operated. When the device power supply is switched on,
pulsed charging currents from the capacitors in the integrated
EMC filter can lead to the residual current devices tripping
instantly. We recommend the use of residual current circuit
breakers (RCCB) with a trip threshold of 300 mA and delayed
tripping (super-resistant, characteristic K).
4.2.4 Locked-rotor protection
Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).
4.3 Connection in terminal box
4.3.1 Preparing cables for connection
Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.
NOTE
Tightness and strain relief are dependent on the cable
used.
→ This must be checked by the user.
4.3.2 Connecting wires to terminals
WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
;Remove the cap from the cable gland.
Only remove caps where cables are fed in.
;Route the wire(s) (not included in scope of delivery) into the terminal
box.
;First connect the "PE" (protective earth).
;Connect the wires to the corresponding terminals.
Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.
;Insert the leads until they meet resistance.
;Seal the terminal box.
4.3.3 Cable routing
Water must be prevented from reaching the cable gland along the cable.
NOTE
Damage caused by moisture penetration.
Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable
glands, the cable should be routed in a U-shaped loop
wherever possible.
→ If this is not possible, a drip edge can be produced by
fitting a cable tie directly in front of the cable gland for example.
Fans installed lying flat
Make sure the cable is routed in a U-shaped loop.
Fig. 2: Fan installed lying flat, cable routed in a U-shaped loop.
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Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
Fans installed upright
When routing the cable, make sure that the cable glands are located at
the bottom. The cables must always be routed downward.
Fig. 3: Cable routing for fans installed upright.
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Operating instructions
S3G350-ZF03-01
Translation of the original operating instructions
4.4 Connection diagram
Drawing preliminary!
No. Conn. Designation Color Function/assignment
CON10 L black Supply connection, power supply, phase, see nameplate for voltage range
CON11 N blue Supply connection, power supply, neutral conductor, see nameplate for voltage range
CON12 PE green/
yellow
Ground connection
2 0- 10V PWM yellow 0-10 V / PWM control input, Ri=100 kΩ, SELV
4 Tach white Tach output, open collector, 1 pulse per revolution, Isink max = 10 mA, SELV
3 +10 V red Fixed voltage output 10 VDC +/-3 %, Imax. 10 mA, short-circuit-proof, power supply for ext.
devices (e.g. pot), SELV
1 GND blue Reference ground for control interface, SELV
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