Ebmpapst W6D910-CB05-80 User manual

Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone [phone]
Fax [phone]
[email protected]
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
;Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
;Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
;Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Mechanical movement
21.7 Emissions
21.8 Hot surface
21.9 Transport
21.10 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to Commission Regulation (EU) 327/2011
53.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
74.3 Connection in terminal box
94.4 Connection diagram
104.5 Checking connections
104.6 Switching on the device
104.7 Switching off the device
105. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
115.1 Cleaning
115.2 Safety inspection
115.3 Disposal
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Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
In the event of a fault, the rotor and the impeller will be
energized
The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.
CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.
Risk of injury
→ Keep out of the device's danger zone.
→ When working on the device, switch off the line voltage
and ensure that it cannot be switched back on.
→ Wait until the device comes to a stop.
→ Install the externally wired thermal overload protector in
the control circuit so that following a malfunction the motor
does not switch on again automatically after cooling off.
1.5 Safety and protective features
DANGER
Guard missing and guard not functioning
Without a guard, hands may become caught up in the device
during operation for example, resulting in serious injury. Loose
parts or items of clothing could be drawn in.
→ The device is a built-in component. As the owner, you are
responsible for ensuring that the device is adequately
safeguarded.# Operate the device only with a fixed
protective device and guard grill.
→ Stop the device immediately if a protective device is
found to be missing or ineffective.
WARNING
Damage to guard grill, parts flying out
The guard grill is not suitable for heavy loads. Parts lying on the
guard grill or falling through the guard grill may be thrown out by
the fan when in operation.
→ Never step on the guard grill or subject the guard grill to load.
→ Do not place any objects on the guard grill.
→ There must be sufficient space around the fan to be able
to get past the fan.
1.6 Mechanical movement
DANGER
Rotating device
Risk of injury to body parts coming into contact with the rotor or
the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
WARNING
Rotating device
Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry
while working on rotating parts.
→ Protect long hair with a cap.
1.7 Emissions
WARNING
Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).
Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment such as hearing protection.
→ Also observe the requirements of local agencies.
1.8 Hot surface
CAUTION
High temperature on motor housing
Risk of burns
→ Ensure sufficient protection against accidental contact.
1.9 Transport
NOTE
Transporting the device
→ Transport the device in its original packaging only.
→ Secure the device so it cannot slip, e.g. by using a
lashing strip.
1.10 Storage
;Store the device, partially or fully assembled, in a dry place,
protected against the weather and free from vibration, in the original
packaging in a clean environment.
;Protect the device against environmental effects and dirt until final
installation.
;We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.
;Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.
;Maintain the storage temperature, see
Chapter 3.6 Transport and storage conditions.
;Make sure that all cable glands are fitted with dummy plugs.
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Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
2. INTENDED USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Intended use also includes
●Using the device only in power systems with grounded neutral (TN/
TT power systems).
●Using the device only in stationary systems.
●Performing all maintenance work.
●Conveying air at an ambient air pressure between 800 mbar and
1050 mbar.
●Using the device within the permitted ambient temperature range; see
Chapter 3.6 Transport and storage conditions and
Chapter 3.2 Nominal data.
●Operating the device with all protective devices.
●Following the operating instructions.
Improper use
In particular, operating the device in the following ways is prohibited and
could be hazardous:
●Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
●Resonant operation, operation with severe vibration. This also
includes vibration transmitted to the fan from the customer installation.
●Operation in medical equipment with a life-sustaining or life-support
function.
●Conveying solids in the flow medium.
●Painting the device
●Connections (e.g. screws) coming loose during operation.
●Opening the terminal box during operation.
●Conveying air that contains abrasive particles.
●Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
●Conveying air with high dust content, e.g. suctioning off sawdust.
●Operating the device close to flammable materials or components.
●Operating the device in an explosive atmosphere.
●Using the device as a safety component or to perform safety-related
functions.
●Operation with completely or partially disassembled or manipulated
protective devices.
●In addition, all applications not listed among the intended uses.
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Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
3. TECHNICAL DATA
3.1 Product drawing
All dimensions in mm.
1Direction of air flow "A"
2Tightening torque 2.5 ± 0.4 Nm
3Cable diameter min. 10 mm, max. 12 mm, tightening torque 4 ± 0.6 Nm
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Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
3.2 Nominal data
Motor M6D138-NA
Phase 3~ 3~ 3~ 3~
Nominal voltage / VAC 230 277 400 480
Wiring Δ Δ Y Y
Frequency / Hz 50 60 50 60
Method of obtaining
data
fa fa fa fa
Valid for approval/
standard
CE CE CE CE
Speed (rpm) / min-1 950 1120 950 1120
Power consumption / W 1510 2440 1510 2440
Current draw / A 7.3 8.1 4.2 4.7
Max. back pressure / Pa 160 140 160 140
Min. ambient
temperature / °C
-40 -40 -40 -40
Max. ambient
temperature / °C
70 45 70 45
Starting current / A 33 37 19 21.5
ml = Max. load · me = Max. efficiency · fa = Free air
cs = Customer specification · ce = Customer equipment
Subject to change
3.3 Data according to Commission Regulation (EU) 327/
2011
Actual Req. 2015
01 Overall efficiency ηes / % 36.6 35.6
02 Measurement category A
03 Efficiency category Static
04 Efficiency grade N 41 40
05 Variable speed drive No
06 Year of manufacture The year of manufacture is specified on the
product's rating label.
07 Manufacturer ebm-papst Mulfingen GmbH & Co. KG
Amtsgericht (court of registration) Stuttgart ·
HRA 590344
D-74673 Mulfingen
08 Type W6D910-CB05-80
09 Power consumption Pe/ kW 2.04
09 Air flow qv/ m³/h 16695
09 Pressure increase total pfs /
Pa
162
10 Speed (rpm) n / min-1 920
11 Specific ratio*1.00
12 Recycling/disposal Information on recycling and disposal is
provided in the operating instructions.
13 Maintenance Information on installation, operation and
maintenance is provided in the operating
instructions.
14 Additional components Components used to calculate the energy
efficiency that are not apparent from the
measurement category are detailed in the
CE declaration.
*Specific ratio = 1 + pfs / 100 000 Pa
Data obtained at optimum efficiency level. The efficiency values displayed for achieving
conformity with the Ecodesign Regulation EU 327/2011 has been reached with defined air
duct components (e.g. inlet rings). The dimensions must be requested from ebm-papst. If
other air conduction geometries are used on the installation side, the ebm-papst evaluation
loses its validity/the conformity must be confirmed again. The product does not fall within
the scope of Regulation (EU) 2019/1781 due to the exception specified in Article 2 (2a)
(motors completely integrated into a product).
3.4 Technical description
Weight 54.1 kg
Size 910 mm
Motor size 138
Rotor surface Painted black
Terminal box material Die-cast aluminum, painted black
Blade material Sheet aluminum insert (painted black),
sprayed with PP plastic
Fan housing material Sheet steel, galvanized and coated with
white aluminum plastic (RAL 9006)
Guard grille material Steel, coated with white-aluminum plastic
(RAL 9006)
Number of blades 5
Blade pitch -5°
Airflow direction A
Direction of rotation Counterclockwise, viewed toward rotor
Degree of protection IP55
Insulation class "F"
Moisture (F) /
Environmental (H)
protection class
H2+T
Ambient temperature
note
Occasional start-up at temperatures
between -40°C and -25°C is permitted.
For continuous operation at ambient
temperatures below -25°C (such as
refrigeration applications), use must be
made of a fan design with special low-
temperature bearings.
Installation position Shaft horizontal or rotor on top; rotor on
bottom on request
Condensation
drainage holes
On stator side
Mode S1
Motor bearing Ball bearing
Touch current
according to IEC
60990 (measuring
circuit Fig. 4, TN
system)
<= 3.5 mA
Electrical hookup Terminal box
Motor protection Thermal overload protector (TOP) with
basic insulation
with cable Axial
Protection class I (with customer connection of protective
earth)
Conformity with
standards
EN 60034-1 (2010); CE; UKCA
Approval CSA C22.2 No. 100; EAC; UL 1004-1
;Use the device in accordance with its degree of protection.
Information on surface quality
The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. The product is to be protected against UV radiation to
prevent the formation of patches and fading. Changes in color are not a
reason for complaint and are not covered by the warranty. UV radiation
in the frequency range and the intensity of natural solar radiation has no
effect on the technical properties of the products.
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Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
3.5 Mounting data
Further mounting data can be taken from the product drawing or Chapter
4.1 Mechanical connection as required.
Strength class of
screws
8.8
;Secure the screws against unintentional loosening (e.g. use self-
locking screws).
3.6 Transport and storage conditions
Max. permitted
ambient temp. for
motor (transport/
storage)
+ 80 °C
Min. permitted
ambient temp. for
motor (transport/
storage)
- 40 °C
4. CONNECTION AND STARTUP
4.1 Mechanical connection
CAUTION
Cutting and crushing hazard when removing device
from packaging
Blades can bend
→ Carefully remove the device from its packaging, by the fan
housing. Strictly avoid shocks.
→ Wear safety shoes and cut-resistant safety gloves.
CAUTION
Device weighs over 25 kg! Heavy load when unpacking
device.
Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from
its packaging.
CAUTION
The blades of the impeller could be damaged.
→ Carefully set down the fan on a soft surface. Make sure the
blades are not subjected to load.
→ Following installation, make sure the impeller moves
easily and that the blades of the impeller are not deformed or
bent and do not catch at any point.
NOTE
Damage to the device from vibration
Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration
from sections of the installation.
→ If the fan is connected to air ducts, the connection should
be isolated from vibration, e.g. using compensators or similar
elements.
→ Ensure stress-free attachment of the fan to the
substructure.
;Check the device for transport damage. Damaged devices are not to
be installed.
;Install the undamaged device in accordance with your application.
;Do not perform any modifications, additions or conversions on the
device. Replacing the terminal box is not permitted.
CAUTION
Possible damage to the device
If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of
installation until all fastening screws have been tightened.
●The fan must not be strained on fastening.
4.2 Electrical connection
DANGER
Voltage on the device
Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.
DANGER
Faulty insulation
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation
regulations for voltage, current, insulation material, capacity,
etc.
→ Route cables so that they cannot be touched by any
rotating parts.
DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.
Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.
Before working on the electrical hookup, short the supply
and PE connections.
CAUTION
Voltage
The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with
an all-pole disconnection switch.
→ When working on the fan, secure the system/machine in
which the fan is installed so as to prevent it from being
switched back on.
NOTE
Water ingress into wires or cables
Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry
environment.
Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.
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Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
4.2.1 Requirements
;Check whether the information on the nameplate matches the
connection data.
;Before connecting the device, make sure the power supply matches
the device voltage.
;Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².
4.2.2 Residual current circuit breaker (RCCB)
If the use of a residual current device (RCD) is required in your
installation, only pulse-current sensitive and/or AC/DC-
sensitive residual current devices (type A or B) are
permissible. As with variable frequency drives, residual current
devices cannot provide personal safety while operating the
device.
4.2.3 Voltage control
NOTE
Current overshoots may occur if speed control is implemented
by transformers or electronic voltage regulators (e.g. phase
control). Depending on the type of installation of the device,
noise and vibration may also occur in the case of phase
control. Vibration can lead to bearing damage and thus
premature failure.
Heating-up of the motor when using voltage control must be checked by
the customer following installation in the end device.
4.2.4 Variable frequency drive
Please use a variable frequency drive only after consultation with ebm-
papst.
For operation with variable frequency drives, install sinusoidal
filters that work on all poles (phase-phase and phase-ground)
between the drive and the motor.
During operation with variable frequency drives, an all-pole
sine filter protects the motor against high-voltage transients that
can destroy the coil insulation system, and against harmful
bearing currents.
Heating-up of the motor when using a variable frequency drive must be
checked by the customer following installation in the end device.
4.3 Connection in terminal box
4.3.1 Preparing cables for connection
Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections.
NOTE
Tightness and strain relief are dependent on the cable
used.
→ This must be checked by the user.
4.3.2 Connecting wires to terminals
;Remove the cap from the cable gland.
Only remove caps where cables are fed in.
;Route the wire(s) (not included in scope of delivery) into the terminal
box.
;First connect the "PE" (protective earth).
;Connect the wires to the corresponding terminals.
;Connect the thermal overload protector (TOP).
Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.
;Seal the terminal box.
4.3.3 Cable routing
Water must be prevented from reaching the cable gland along the cable.
NOTE
Damage caused by moisture penetration.
Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable
glands, the cable should be routed in a U-shaped loop
wherever possible.
→ If this is not possible, a drip edge can be produced by
fitting a cable tie directly in front of the cable gland for example.
Fans installed lying flat
Make sure the cable is routed in a U-shaped loop.
Fig. 1: Fan installed lying flat, cable routed in a U-shaped loop.
Fans installed upright
When routing the cable, make sure that the cable glands are located at
the bottom. The cables must always be routed downward.
Fig. 2: Cable routing for fans installed upright.
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Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
4.3.4 Motor protection
CAUTION
Voltage
The device is a built-in component and has no disconnecting
switch.
→ Connect the device to a suitable tripping unit.
→ Only connect the device to circuits that can be switched
off with an all-pole disconnection switch.
→ When working on the device, secure the system/
machine in which the device is installed so as to prevent it
from being switched back on.
NOTE
Lack of motor protection
Without motor protection, the motor can overheat and suffer
damage.
→ Connect the thermal overload protector installed in the
winding.
The motors are equipped with thermal overload protectors to protect the
devices.
Check to make sure that the thermal overload protector is correctly
connected before each operation.
Failure to connect the thermal overload protector correctly will
invalidate your warranty claim.
U I
AC 250 V 2.3 A
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Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
4.4 Connection diagram
Change of rotation direction by reversing two phases
ΔDelta connection
YStar connection
L2 = U1 = black
L1 = V1 = blue
L3 = W1 = brown
W2 yellow
U2 green
V2 white
TOP 2x gray
PE green/yellow
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Operating instructions
W6D910-CB05-80
Translation of the original operating instructions
4.5 Checking connections
;Ensure isolation from supply (all phases).
;Make sure a restart is impossible
;Check the cables for proper fit.
;Screw the terminal box cover back on again. Terminal box tightening
torque, see Chapter 3.1 Product drawing.
;Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.
4.6 Switching on the device
The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
WARNING
Hot motor housing
Risk of fire
→ Ensure that no combustible or flammable materials are
located close to the fan.
;Before switching on, check the device for visible external damage
and make sure the protective devices are functional.
;Check the fan's air flow paths for foreign matter and remove any
foreign matter found.
;Apply the nominal supply voltage.
NOTE
Damage to the device from vibration
Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the
entire speed control range.
→ Severe vibration can arise for instance from inexpert
handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.
→ Speed ranges with excessively high vibration levels and
possibly resonant frequencies must be determined in the
course of fan commissioning.
→ Either run through the resonant range as quickly as
possible with speed control or find another remedy.
→ Operation with excessively high vibration levels can
lead to premature failure.
4.7 Switching off the device
;Disconnect the device from the power supply at the supply line's
main switch.
;When disconnecting, be sure to disconnect the ground connection last.
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.
WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.
Risk of injury
→ Keep out of the device's danger zone.
→ When working on the device, switch off the line voltage
and ensure that it cannot be switched back on.
→ Wait until the device comes to a stop.
→ Install the externally wired thermal overload protector in
the control circuit so that following a malfunction the motor
does not switch on again automatically after cooling off.
NOTE
If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.
Malfunction/fault Possible cause Possible remedy
Impeller not
running smoothly
Imbalance in rotating
parts
Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.
Motor not turning Mechanical blockage Switch off, isolate
from supply and
remove mechanical
blockage.
Line voltage faulty Check line voltage,
restore power supply.
Faulty connection Isolate from supply,
correct connection;
see connection
diagram.
Thermal overload
protector activated
Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary
Impermissible point of
operation
Check point of
operation
Motor
overtemperature
Ambient temperature
too high
Reduce ambient
temperature if possible
Deficient cooling Improve cooling
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