Eco 30 P Series Operating instructions

ECO _30/60_P
Important Notice:
Please read this manual carefully before installing or operating BESS. Be sure to keep this manual for reference in the future.
The battery of the future
Energy Storage Solution
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Battery Energy Storage System
CO
The battery of the future
Energy Storage Solution
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Installation Manual & Commissioning

1
Contents
1. Preface.................................................................................................................. 2
1.1 Purpose .................................................................................................................................. 2
1.2 Application scope of the manual ............................................................................................ 2
1.3 Target readers ........................................................................................................................ 2
1.4 Preservation notes ................................................................................................................. 2
1.5 Key terms and definitions....................................................................................................... 2
1.6 label description...................................................................................................................... 3
2. Safety precautions................................................................................................ 4
2.1 Qualifications and responsibilities of operators...................................................................... 4
2.2 safety warning ........................................................................................................................ 5
3. BESS summary .................................................................................................... 6
3.1 BESS Components and dimensions...................................................................................... 7
3.2 Delivery list ........................................................................................................................... 10
4. Installation Preparation........................................................................................11
4.1 installation process................................................................................................................11
4.2 Installation Tool......................................................................................................................11
4.3 Environmental requirements for installation site.................................................................. 12
4.4 Site installation foundation ................................................................................................... 12
4.5 Transportation of outdoor energy storage cabinet............................................................... 15
5. Fixed ................................................................................................................... 21
5.1 fixing of outdoor energy storage cabinet.............................................................................. 21
6. wiring................................................................................................................... 22
6.1 Wiring of outdoor energy storage cabinet............................................................................ 25
6.2 BESS External wiring ........................................................................................................... 26
7. Complete the inspection..................................................................................... 31
8. Commissioning ................................................................................................... 32

2
1. Preface
1.1 Purpose
The purpose of this manual is to ensure safe operation during installation, ensure the quality of
equipment installation, ensure construction progress and promote installation technology.
1.2 Application scope of the manual
This manual is applicable to transportation, assembly, installation and commissioning. The
product model of enerark outdoor energy storage system is shown in the table。
ECO ESS Eco_30_P
Eco_60_PDMS
1.3 Target readers
This manual is for the use of designated operators only.
1.4 Preservation notes
This manual contains important information about the installation of outdoor energy storage
cabinets. Please read this manual carefully before operation. Please strictly follow the operation
methods described in the manual. Otherwise, it may cause equipment damage, personal injury
or death, and property loss. This manual shall be kept properly so that the operator can read it
at any time.
1.5 Key terms and definitions
BESS: energy storage system
PCS: power conversion system
DC-DC: voltage regulation system
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3
BMS: battery management system
MPPT: maximum power point tracking system
STS: On-off-grid switching system
1.6 label description
Operators should read and understand the label carefully before any operation.
Note:
The outdoor energy storage label is only applicable to ECO_30/60_P ，Please note the capacity
i
WARNING:
AVERTISSEMENT:
REFER TO THE UESR
MANUAL WHEN
INSTALLIN OR OPERATING
CONSULTER LE MANUEL DE
L'UTILISATEUR LORS DE
L'INSTALLATION OU DE
FONCTIONNEMENT
WARNING:
AVERTISSEMENT:
SPARK HAZARD
To Reduce the Risk of injury.
read all instruction
RISQUE D'éTINCELLES
POUR RéDUIRE LE RISQUE DE
BLESSURES
LISEZ TOUTES LES INSTRUCTIONS
!
WARNING:
AVERTISSEMENT:
HAZARDOUS VOLTAGE
AUTHORISED ACCESS ONLY
ACCèS AUTORISé SEULEMENT
DES TENSIONS DANGEREUSES
CAUTION!
Risk of electric shock from energy stored in capacitor.
Do not remove cover until 5 minutes after disconnecting
all sources of supply.
ATTENTION!
RISQUE D'éLECTROCUTION EN RAISON DE
L'éLECTRICITé EMMAGASINéE. ATTENDRE 5
MINUTES APRèS AVOIR Dé BRANCHé TOUTES LES
SOURCES D'ALIMENTATION AVANT D'Y ACCéDER.
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4
difference between different models.
2. Safety precautions
2.1 Qualifications and responsibilities of operators
A qualified operator is a person with the necessary knowledge, professional training and experience:
The Operators should obtain certificates in accordance with local regulations.
Protect and maintain the equipment according to relevant safety standards.
Help the injured at the first time.
Comply with local regulations, standards and management.
The operator must ensure that:
Before commissioning and closing the isolation circuit breaker, all basic information and step
instructions must be understood, especially the safety instructions for assembly and installation
that must be strictly observed.
FLASH PROTECTION
LEVEL A
Incident Energy : 1.0 cal/cm2
Working Distance: 45.7 cm
Arc Flash Boundary: 0.42 m
Non-melting or untreated natural fiber long-
sleeve shirtand long pants
SHOCK PROTECTION
Shock Hazard Exposure: 907 Vdc
Shock Hazard when covers removed
Limited Approach Boundary: 1.07 m
Restricted Approach Boundary: 0.3 m
PPE Glove Class 0
V-Rating 1500 Vdc
Equipment ID:
Arc Flash & Shock Hazard
Appropriate PPE Required
DANGER
!
FLASH PROTECTION
LEVEL A
Incident Energy: 0.6 cal/cm 2
Working Distance: 45.7 cm
Arc Flash Boundary: 0.27 m
Non-melting or untreated natural fiber long-
sleeve shirtand long pants
SHOCK PROTECTION
Shock Hazard Exposure: 480 Vac
Shock Hazard when covers removed
Limited Approach Boundary: 1.07 m
Restricted Approach Boundary: 0.3 m
PPE Glove Class 0
V-Rating 500 Vac
Equipment ID:
Arc Flash & Shock Hazard
Appropriate PPE Required
DANGER
!
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5
Do not change the size and rating of the fuse.
Appropriate measuring devices must be used and appropriate standards and instructions must
be followed. Before making any measurement, you must understand the operation manual of the
measuring device.
Do not open the device during operation.
If required on site, forklifts, cranes and other construction machinery must be operated by
qualified operators.
When the equipment is connected to a place with power supply, a supervisor must be appointed
to protect the switch to be turned off.
Operators shall wear work clothes, and protective equipment, and be equipped with special tools
in accordance with the requirements of local laws and regulations.
The installation work must be undertaken by full-time operators;
During wiring, two or more operators are not allowed to connect one wire at the same time.
During the installation process, each completed item must be inspected once, and cross
inspection is required.
The equipment must be installed in sequence, and no steps can be skipped.
Isolation belt must be set during installation to prevent irrelevant personnel from entering the site.
2.2 safety warning
Danger: an extremely dangerous situation
This warning sign indicates that there is an immediate danger that may cause
serious personal injury or death.
Warning: indicates a very dangerous situation
Indicates a potentially dangerous situation that may result in serious personal
injury or death.
Warning: indicates a dangerous situation
Indicates a potentially dangerous situation that may cause minor personal injury.
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6
3. BESS summary
Energy storage technology has been recognized as an important part of the six links of power
generation, transformation, transmission and distribution, application and energy storage in the
operation of power system. Incorporating energy storage into the power grid system can effectively
manage the demand side, eliminate the power grid peak, smooth the load curve, and adjust the
frequency and voltage. Promote the application of renewable energy by improving the stability of
power generation of renewable energy system. Energy storage has important strategic application
value in the future energy structure.
Bess includes battery, BMS, DCDC, PCs, MPPT, STS, auxiliary power system, fire protection
system, air conditioning system and grounding system.
Batteries and BMS systems are used to store electrical energy.
PCs is used for AC / DC conversion.
DCDC is used for voltage conversion.
MPPT is used for photovoltaic charging.
STS is used for parallel and off network switching.
The auxiliary power system provides power for all equipment in Bess.
The fire protection system is the protection of operators and Bess in case of fire.
The air conditioner is used to adjust the internal temperature of Bess.
Grounding system is the safety guarantee of Bess.
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3.1 BESS Components and dimensions
Picture 3-1 BESS (Outside)
Item No Name Remark
thgilrotacidni1
renoitidnocria2
3 Emergency stop button
Picture 3-2 BESS inside （front）
Item No Name Remark
MMB1
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xobdetargetnI2
hctiwsecnanetniaM3
ledoMyrettaB4 (the number of 30kW modules
is 15 packs)
lanoitpOCD-CD5
SCP6
lanoitpOSTS7
lanoitpOTPPM8
retemCA9
lanoitpOretemdaoL01
lanoitpOrekaerbtiucricCA11
rekaerbtiucricdaoL21
Picture 3-3 BESS inside （after ）
Item No Name Remark
1 Photovoltaic circuit breaker optional
noitcetorpgninthgil2
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Picture 3-4 Front side view
Picture 3-5 Right side view
outdoor energy storage 1861.5 1267 1835 2300
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BESS measure
Name W(mm) D(mm) H(mm) W(kg)

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3.2 Delivery list
The delivery includes outdoor Bess, documents, accessories and keys.
The detailed list is as follows:
Item No category Name Quantity Remark
1 BESS Outdoor energy
storage cabinet 1
2
Documents
user manual 1
3 Installation manual 1 BESS installation guide
4 Air conditioning
manual 1
5 Accessories
Expansion bolt
group 4 Fixed outdoor energy storage cabinet
6 Others Key to the door 3
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4. Installation Preparation
4.1 installation process
Picture.4-1 Installation process
4.2 Installation Tool
During on-site installation at the project site, installation tools will be prepared in advance.
Delivery list
check
Equipment
Fixed Wiring
Complete the
inspection
Commissioning of
power on
Item No Recommended tools Quantity purpose
1 Electric forklift 1 pcs Rated load ≥ 3.5t;use for unloading and
handing
2 Impact bit and M12 bit 1 pcs Drilling on the ground; Place expansion
screw (M12 * 150)
3 Expansion screw 4 pcs Fixed cabinet
4 Hammer 1 pcs Tap the expansion bolt into the fixed
5 Socket tool 1 pcs
M12 sleeve: used to fasten expansion bolts
M8 sleeve: the terminal block is fixed.
6 Insulated torque wrench
1pcs Check and mark the torque value
7 Adjustable wrench 1 pcs Tighten the bolts for cable connection.。
8 Diagonal pliers 1pcs Cut off the nylon tie from the packing bag
9 Slotted screwdriver 1 pcs Unpacking operation
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4.3 Environmental requirements for installation site
The environmental requirements of the installation site as below :
Item No Project Requirements
1 Environment temperature
range
-20~ 55
(when the battery temperature exceeds
40 , the output power decreases)
2 Allowable altitude < 2000m (derating above 2000m)
3. Allowable humidity 5% - 100% (no condensing)
4 Basic installation requirements See Chapter 4.4 for specific requirements
5 Installation space
requirements See Chapter 4.4 for specific requirements
Others: do not install and debug Bess when it rains.
4.4 Site installation foundation
The outdoor energy storage cabinet will be fixed on the concrete foundation. Please build the
installation foundation in advance according to the figure below.
Picture 4-1 Site installation foundation
Installation basic requirements
retemaraPyrogetaCoNmetI
1 Minimum hardened area Width (W + 690mm);Depth (D + 1745mm)
2 Installation foundation height H0 ≥100 mm (higher than the highest
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1）Site requirements for installation of single outdoor energy storage cabinet
Picture 4-2 Installation diagram (one pcs)
Note:
W represents the width of the installation surface of a single cabinet, and D represents the depth of
the installation surface of a single cabinet.
2）Site requirements for the installation of two outdoor energy storage cabinets
Picture 4-3 Installation diagram(2 pcs)
flood level in History)
3 Bearing capacity of mounting base Bearing capacity > 25 t / ㎡
sraey02≥efilecivrescisaB4
5 Basic levelness 3mm/㎡
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Note:
W represents the width of the installation surface of a single cabinet, and D represents the depth of
the installation surface of two cabinet.
3）Site requirements for installation of multiple outdoor energy storage cabinets
Picture 4-4 installation diagram (Multiple pcs)
Note:
W represents the width of the total mounting surface of multiple cabinets, and D represents the depth
of the total mounting surface of multiple cabinets.
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4.5 Transportation of outdoor energy storage cabinet
Danger:
During transportation, the surrounding sites must be inspected and
obvious safety warning lines must be set for safety protection.
During transportation, any irrelevant persons are not allowed
enter the transportation dangerous area.
Forklift requirements are as follows.
Forklift requirements:1
Forklift specification The weight of outdoor energy storage cabinet is about 2.3t, and an electric
forklift with rated load ≥ 3.5t is required.
Fork length As the width of the outdoor energy storage cabinet is about 1.1m, it is
recommended to use a shift fork with a length of > 1.1m.
Width of fork
processing hole
The fork processing hole of this product is 190mm wide, and the center
distance of the two holes is 1050mm.Therefore, it is recommended to use a
wide range fork.
Fork position
Adjust the position of the shift fork so that the distance between the shift fork
and the rear side of the cabinet body is < 50mm, and the protruding distance
of the far shift fork to the right side of the cabinet body is > 50mm; Slowly lift
the shift fork, put down the shift fork after the product reaches the required
position and remove the base. The entry position of the fork is the back of the
cabinet without air conditioner.
Forklift requirements:2
Forklift specification The weight of outdoor energy storage cabinet is about 2.3t, and an electric
forklift with rated load ≥ 3.5t is required.
Fork length As the length of outdoor energy storage cabinet is about 1.85M, it is
recommended to use a shift fork with a length of > 2m.
Width of fork
processing hole Wide and narrow forks are OK.
Fork position
Adjust the position of the shift fork so that the distance between the shift fork
and the side of the cabinet adjacent to the air conditioner is < 50mm, and the
protruding distance of the far shift fork to the right side of the cabinet is >
50mm; Slowly lift the shift fork, put down the shift fork after the product
reaches the required position and remove the base. The entry position of the
fork is the side of the cabinet near the air conditioner.
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16
Warning:
When transporting outdoor energy storage cabinets, only forklifts can be used
Do not insert a fork from where the air conditioner is located.
When handling this product, please use an electric forklift with a movable fork.
Manual forklifts are not recommended.
When handling with forklift, protection shall be provided to avoid damage to the
equipment surface.
When using a forklift to transport, use belts/safety ropes to fix the cabinet on the
forklift.
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Transportation process
Confirm forklift fork
Picture 4-5 Forklift indication 1 Transportation plan 1 front access
Picture 4-6 Forklift indication 2 Transportation plan 2 front access
Transport option 1 front insert
1. Remove the fork hole cover plate and confirm the fork hole
Item No Name
1、2、3、4 Forklift hole baffle
elohtfilkroF5
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2. Fork inlet
3. Transport
Item No Requirements
1 The forklift shall be forked from the side away from the air conditioner, so that
the distance between the fork and the rear side of the cabinet is < 50mm
mm05tsaeltadnetxE2
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4. Put down the fork and exit
Transport option 2 side insertion
1. Remove the fork hole cover plate and confirm the fork hole
Item No Requirements
1、2 Forklift hole baffle
elohtfilkroF3
2. Fork inlet
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