Ecom Lite-Ex PL 10e User manual

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Operating Instructions | Bedienungsanleitung
Notice d‘utilisation | Istruzioni per l‘uso
Instrucciones de uso | Manual de instruçoes
Intrinsically Safe LED Flashlight Lite-Ex®PL 10e

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English Page 3
Deutsch Seite 16
Français Page 30
Italiano Page 44
Español Página 58
Português Sida 72

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Note:
The current operating instructions, the EU
Declaration of Conformity and the Ex-certicate
can be downloaded from the relevant product
page at www.ecom-ex.com, or alternatively they
can be requested directly from the manufacturer.
Content
1. Application ............................................................... 4
2. Safety precautions ................................................... 4
3. Faults and damage .................................................. 4
4. Safety regulations.................................................... 5
4.1. Special requirements for use in ex-hazardous area.... 5
5. Safety instructions................................................... 6
6. Ex-Data..................................................................... 6
6.1. ATEX ...................................................................... 6
6.2. IECEx ..................................................................... 6
7. Technical specications........................................... 7
8. Functional description / operating instructions...... 8
8.1 Assembly of the Lite-Ex PL 10e............................. 8
8.2 Getting started ....................................................... 8
8.3 Battery replacement.............................................. 9
Battery replacement.................................................... 9
8.4 Cleaning the ring switch ........................................ 9
8.5 LED replacement ................................................. 10
8.6 Replacing the protective disc............................... 10
8.7 Assembling the belt clip ...................................... 11
9. Repairs ................................................................... 12
10. Cleaning, maintenance and storage.................... 12
11. Disposal................................................................ 13
12. Warranty and liability........................................... 14
13. EU Declaration of Conformity.............................. 14
14. EU-type examination certicate .......................... 15

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1. Application
The Lite-Ex PL 10e is a compact, robust and easy-
to-use LED ashlight for industrial application in
Ex-hazardous areas classied as Zone 2, 1 and 0,
as well as Zone 22, 21 and 20, in accordance with
directive 1999/92/EC (ATEX).
2. Safety precautions
These operating instructions contain information
and safety regulations which are to be observed
without fail for safe operation in the described
conditions. Non-observance of this information
and these instructions can have serious
consequences or it may violate regulations.
Please read these operating instructions
carefully before starting to use the unit!
In case of any doubt (in the form of translation or
printing errors) the English language operating
instructions shall apply.
3. Faults and damage
If there is any reason to suspect that the safety of
the unit has been impaired, it must be withdrawn
from use and removed immediately from the Ex-
area. Measures must be taken to prevent it from
being restarted accidentally.
We recommend that the unit is returned to the
manufacturer for inspection.
The safety of the unit may be compromised, if,
for example:
• there is visible damage to the housing.
• the unit has been subjected to excessive loads.
• the unit has been improperly stored.
• the unit has been damaged in transit.
• unit markings or inscriptions are illegible.
• malfunctions occur.
• permitted limit values have been exceeded.

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4. Safety regulations
Use of this unit assumes that the operator
observes the conventional safety regulations
and has read the certicate in order to eliminate
faulty operation of the unit.
The following safety regulations must also be
observed with:
• The unit must not be opened within the Ex-
area.
• The batteries must only be changed outside the
Ex-area.
• Additional or spare batteries must not be
carried in the Ex-area.
• Only type-approved batteries types may be
used.
• Only spare sealing rings and discs of ecom
instruments are allowed.
• Only accessories approved by ecom
instruments GmbH may be used.
• Prevent the unit from coming into contact
with aggressive acidic or alkaline solutions.
• Do not open the inside torch head.
4.1. Special requirements for use in ex-
hazardous area
• Storing of the torch is prohibited!
• After changing the batteries or the
sealing rings always check to make
sure that the sealing rings and threads are
clean and in good condition.
• Before using the lamp in the Ex-
hazardous area and in order to ensure
the IP rating, please check that all
parts of the unit are hand tightened up
to the stop – being careful not to over-tighten.

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5. Safety instructions
Caution! Strong light may blind other people.
• Do not look directly into the light.
• Do not shine the light directly into the eyes of
other people.
6. Ex-Data
6.1. ATEX
EU type examination certicate:
EPS 16 ATEX 1 170 X
Ex-marking: †II 1 G Ex ia op is IIC T4 Ga IP65
†II 1 D Ex ia IIIC T130° Da IP65
Ambient temperature: -20°C ≤ Ta ≤ +50°C
Approved for Zone 2,1 and 0, device group II,
explosion group IIC, temperature class T4.
Approved for zone 22, 21 and 20, device group
II, explosion group IIIC, maximum Temperature
130°C.
6.2. IECEx
IECEx Certicate of Conformity no.:
IECEx EPS 16.0074X
Ex-marking: Ex ia op is IIC T4 Ga IP65
Ex ia IIIC T130°C Da IP65
Ambient temperature: -20°C ≤ Ta ≤ +50°C
Approved for Zone 2, 1 and 0, device group II,
explosion group IIC, temperature class T4.
Approved for zone 22, 21 and 20, device group II,
explosion group IIIC, maximum Temperature
130°C.

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7. Technical specications
Ambient temperature Ta: -20 °C ... +50 °C
Storage temperature: -30 °C ... +60 °C
Batteries / power supply: 3 x LR03
according to
IEC, AAA
Lamp: High performance LED:
3000 lx
Luminosity: 3000 lx
(at a distance of 1 m)
Luminous ux: 64 lumens
Operating time: approx. 55 hours
Dimensions: 147 x 36 x 36 mm
Weight: approx. 120g
(with batteries)
IP protection class: IP 65 / IP 67
ESD protection: Anti-static housing
CE-designation: 00102
Table with type-tested batteries:
Manufacturer Model
Duracell Industrial
Panasonic Pro Power
Panasonic Powerline
Varta Industrial Alkaline 4003
Varta Max Tech 4703
Eveready Energizer E92
Table 1
Table of approved sealing rings and
protective discs
Manufacturer Model
ecom Sealing ring type PL 10
ecom Replacement disc PL 10

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8. Functional description /
operating instructions
Please read these operating instructions
carefully so that you are familiar with, and are
able to use, all of the functions of your
Lite-Ex PL 10e. For your own safety and
information please read the instructions on the
following pages carefully!
8.1 Assembly of the Lite-Ex PL 10e
Thread-forming screw for
plastic 20 x 10 T6
Belt clip
Flashlight body
Ring switch
Sealing ring 22.8 x 1.5
LED housing
Sealing ring 22.76 x 2
Disc
Lamp head
Fig. 1
8.2 Getting started
The supplied batteries must be inserted to
begin with (outside the Ex-area). In order to be
able to use the ashlight in the Ex-area it must
be ensured that the lamp head and the body of
the ashlight are screwed together tightly. The
ashlight can then be switched on by lightly
rotating the yellow ring switch clockwise.

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8.3 Battery replacement
The batteries should be replaced if the level of
luminance is no longer deemed to be satisfactory.
It is advisable to change all 3 batteries at the
same time. Only the appropriate, approved types
of batteries may be used (refer to the table with
details of the type-tested batteries under point
7: Technical specications). To replace the
batteries grasp the lamp head rmly, twist the
body of the ashlight (incl. ring switch) anti-
clockwise and then remove it. The batteries can
then be removed from the battery compartment
and exchanged. After inserting the new batteries
(observe the correct polarity) the body of the
ashlight can be screwed back on. Please make
sure the ashlight has been screwed together
completely before switching it on again.
Battery replacement
- Only use type-tested batteries (see the table
under point 7: Technical specications).
- Always replace all batteries simultaneously.
- Pay attention to the correct polarity.
- Dispose of depleted batteries in an appropriate
and environmentally friendly manner!
- When changing the batteries examine the
threads and seals for cleanliness and signs of
damage.
8.4 Cleaning the ring switch
A non-contacting ring switch is used to switch
on the Lite-Ex PL 10e (see description above).
Dirt and moisture do not impair the switching
function. The ring switch is easy to clean if
excessive amounts of dirt and grime have made
it difcult to turn. Start by unscrewing the lamp
head. (See point 8.3 Battery replacement). The
ring switch can now be removed and cleaned.

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When it has been cleaned replace the ring
switch and rotate it until it engages rmly in
place (magnet must be positioned on the shaft -
ecom address side). The lamp head can then be
screwed back onto the ashlight.
8.5 LED replacement
The Lite-Ex PL 10e is equipped with a long-
life LED bulb. Under normal conditions it is
not necessary to change the LED. If, however,
the torch is defective or the brightness of the
torch has diminished, it should be sent to ecom
instruments for inspection or repair. The LED
housing should not be opened!
Manipulating the torch head or LED on your own
poses a risk to the safety of the ashlight and is
not permitted.
8.6 Replacing the protective disc
The LED housing is protected by the surrounding
housing head and an additional protective disc,
which is located over the opening where the
beam is emitted. The disc is made of high-quality
material. Should, however, the disc break, it is
possible to replace it. To do this grasp the body of
the Lite-Ex PL 10e and the ring switch and then
carefully unscrew the lamp head by turning it
anti-clockwise. To unscrew the lamp head from
the LED housing use an Allen key (AF4) to secure
the LED housing in place (see Fig. 2) and unscrew
the lamp head. The protective disc can now be
replaced (only use original ecom protective
disc). The LED housing should then be cleaned
thoroughly (Please observe point 11) and the
sealing ring checked for signs of damage. If the
sealing ring exhibits any damage, it should also
be replaced (the sealing ring is set in a groove
under the protective disc). When replacing the

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lamp head on the LED housing make sure the
seal and disc are seated properly. After assembly
no part of the seal should be visible through the
opening where the beam is emitted. If the LED
housing or lens has been damaged, the ashlight
should be sent to the manufacturer for repair.
(Fig. 2)
8.7 Assembling the belt clip
Remove the belt clip from the plastic bag and
attach it to the side of the company logo using
the screw provided (see Fig. 3).
(Fig. 3)

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9. Repairs
Repairs are to be conducted by ecom instruments
GmbH or service centres authorised by ecom
instruments GmbH, because the safety of
the unit needs to be tested after repairs are
implemented.
The actual repair report sheet can be downloaded
from the service area at www.ecom-ex.com.
10. Cleaning, maintenance and storage
• Only use a suitable cloth or sponge to clean the
unit.
• Do not use any solvents or abrasive cleaning
agents when cleaning.
• We recommended having the operation and
lumen output of the device checked by the
manufacturer every two years.
• The batteries should be taken out of the unit if it
is to be stored for extended periods.
• The storage temperature should be within the
permitted range of -30 °C to +60 °C.
•
It should be observed that the electrical
performance of specic types of Zinc-
Manganese Dioxide (Zn/MnO2) batteries
are limited to ambient temperatures below
the product specied ambient temperature
range. The datasheets for the specic
manufacturer and type of battery used should
be consulted to see what the recommended
ambient temperature range of use is to
achieve maximum battery performance.

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11. Disposal
Old electrical devices by ecom instruments
GmbH will be directed to disposal at our expense
and disposed of free of charge in accordance with
European Directive 2002/96/EC. Please follow
local regulations for the disposal of electronic
products. The costs associated with returning
devices to ecom instruments GmbH are to be
borne by the sender.
In accordance with Article 1, Section 18 and
Article 2 of the Act revising the law of Waste-
Related Product Responsibility for Batteries
and Accumulators (Gesetz zur Neuregelung
der abfallrechtlichen Produktverantwortung für
Batterien und Akkumulatoren)
dated 25 June
2009, we are obligated to provide the following
information.
Your device contains alkaline batteries.
Depleted batteries that can no longer be
recharged should never be disposed of along with
normal or household waste. Old batteries can
contain harmful substances that are hazardous
to health and damaging to the environment.
Please return the batteries.
Return is free of charge and required by law.
Please only dispose of discharged batteries in
the designated containers and tape the terminals
of lithium batteries.
Note:
The battery used in this unit poses a re hazard
and can cause chemical injuries if it is used
improperly. Neither the batteries nor the battery
cells should be opened or disassembled and they
should not be burned or exposed to temperatures
exceeding 60 °C.

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If the batteries need to be disposed of, they can
be removed as described under point (8.3). The
disposal regulations specied above are also
applicable for old devices.
All batteries and rechargeable batteries can be
recycled. Precious raw materials such as iron,
zinc and nickel can therefore be reused.
The symbol has the following meaning:
Old electrical devices should not be disposed of
along with normal or household waste.
12. Warranty and liability
Under the general terms and conditions of
business, ecom instruments GmbH offers a two-
year warranty for function and materials on this
product when used under the specied operating
and maintenance conditions. Batteries, LED/
Lamps and working parts are considered
consumable parts and are not covered under the
warranty. More detailed information regarding
the General Conditions of Delivery and Payment
of ecom instruments GmbH are available at www.
ecom-ex.com or can alternatively be requested
directly from the manufacturer.
13. EU Declaration of Conformity
The EU Declaration of Conformity is enclosed
with the sales packaging as a separate
document. Please also observe the information
provided underneath the table of contents.
The current EU Declaration of Conformity can be
downloaded from the relevant product page at
www.ecom-ex.com.

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14. EU-type examination certicate
The certicate is enclosed with the sales
packaging as a separate document. The
current EU-type examination certicate can be
downloaded from the relevant product page at
www.ecom-ex.com.

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Hinweis:
Die jeweils aktuelle Bedienungsanleitung, die
EU-Konformitätserklärung und das Ex-Zertikat
können auf der jeweiligen Produktseite unter
www.ecom-ex.com heruntergeladen werden,
oder direkt beim Hersteller angefordert werden.
Inhalt
1. Anwendung ............................................................ 17
2. Sicherheitshinweise............................................... 17
3. Fehler und unzulässige Belastungen.................... 17
4. Sicherheitsvorschriften ......................................... 18
4.1 Besondere Bedingungen für den Einsatz in
explosionsgefährdeten Bereichen....................... 19
5. Sicherheitshinweise............................................... 19
6. Ex-Daten ................................................................ 19
6.1 ATEX ..................................................................... 19
6.2 IECEx .................................................................... 20
7. Technische Daten................................................... 20
8. Funktionsbeschreibung / ...................................... 21
Bedienungshinweise.............................................. 21
8.1 Aufbau der Lite-Ex PL 10e................................... 22
8.2 Inbetriebnahme.................................................... 22
8.3 Batteriewechsel ................................................... 22
Batteriewechsel......................................................... 23
8.4 Reinigen des Ringschalters................................. 23
8.5 Leuchtmittelwechsel ........................................... 24
8.6 Wechsel der Schutzscheibe................................. 24
8.7 Montage des Gürtelclips...................................... 25
9. Reparatur ............................................................... 26
10. Reinigung, Wartung und Lagerung...................... 26
10. Entsorgung........................................................... 27
12. Garantie und Haftung........................................... 28
13. EU-Konformitätserklärung.................................. 28
14. EU-Baumusterprüfbescheinigung ...................... 29

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1. Anwendung
Die Lite-Ex PL 10e ist eine kompakte, robuste und
leicht zu bedienende LED Taschenlampe für den
industriellen Einsatz in explosionsgefährdeten
Bereichen der Zonen 2,1 und 0 sowie 22,21 und
20 nach Richtlinie 1999/92/EG(ATEX).
2. Sicherheitshinweise
Die vorliegende Bedienungsanleitung enthält
Informationen und Sicherheitsvorschriften,
die für eine sichere Funktionsweise bei den
beschriebenen Bedingungen unbedingt zu
berücksichtigen sind. Eine Nichtbeachtung
dieser Informationen und Hinweise kann
gefährliche Folgen haben oder gegen
Vorschriften verstoßen.
Vor dem Gebrauch des Geräts ist die
Bedienungsanleitung aufmerksam zu lesen!
Im Zweifelsfall (in Form von Übersetzungs-
oder Druckfehlern) gilt die englische
Bedienungsanleitung.
3. Fehler und unzulässige Belastungen
Sollten Gründe vorliegen, die auf eine
Beeinträchtigung der Sicherheit des Geräts
hindeuten, darf das Gerät nicht mehr verwendet
werden und ist unverzüglich aus dem Ex-Bereich
zu entfernen. Es sind Maßnahmen zu ergreifen,
um eine versehentliche erneute Verwendung
des Geräts zu verhindern. Es wird empfohlen,
das Gerät zur Überprüfung an den Hersteller zu
senden.
Die Sicherheit des Geräts kann unter folgenden
Umständen beeinträchtigt sein:

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• Das Gehäuse ist sichtbar beschädigt.
• Das Gerät wurde zu großen Belastungen
ausgesetzt.
• Das Gerät wurde nicht ordnungsgemäß
aufbewahrt.
• Das Gerät wurde beim Transport beschädigt.
• Die Gerätekennzeichnung oder Beschriftung
ist nicht lesbar.
• Es treten Funktionsstörungen auf.
• Die zulässigen Grenzwerte wurden
überschritten.
4. Sicherheitsvorschriften
Vor der Verwendung dieses Geräts
muss der Bediener die Einhaltung der
Sicherheitsbestimmungen gewährleisten und
das Prüfzertikat lesen, um eine fehlerhafte
Bedienung auszuschließen.Darüber hinaus sind
die folgenden Sicherheitsbestimmungen zu
beachten:
• Das Gerät darf im Ex-Bereich nicht geöffnet
werden.
• Die Batterien dürfen nur außerhalb des Ex-
Bereichs gewechselt werden.
• Ersatzbatterien dürfen nicht mit in den Ex-
Bereich genommen werden.
• Es dürfen nur typgeprüfte Batterien verwendet
werden.
• Es dürfen nur Ersatzdichtungsringe
und Scheiben von ecom instruments
verwendet werden.
• Es darf nur von der ecom instruments GmbH
zugelassenes Zubehör verwendet werden.
• Der Kontakt mit aggressiven Säuren oder
Basen ist zu vermeiden.
• Der innere Lampenkopf darf nicht geöffnet
werden.

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4.1 Besondere Bedingungen für den Einsatz in
explosionsgefährdeten Bereichen
• Ein Lagern der Lampe ist untersagt!
• Nach jedem Batterie- oder
Dichtungsringwechsel sind Dichtungsringe
und Gewinde auf Sauberkeit, korrekten Sitz
und Beschädigungen zu überprüfen.
• Die Gehäuseteile der Lampe müssen vor dem
Einsatz im Ex-Bereich handfest bzw. bis zum
Anschlag verschraubt werden, um den IP-
Schutz zu gewährleisten.
5. Sicherheitshinweise Blendgefahr!
• Nicht direkt in den Lichtstrahl blicken
• Lichtkegel nicht direkt auf die Augen einer
anderen Person richten
6. Ex-Daten
6.1 ATEX
EU-Baumusterprüfbescheinigung:
EPS 16 ATEX 1 170 X
Ex-Kennzeichnung:
†II 1 G Ex ia op is IIC T4 Ga IP65
†II 1 D Ex ia IIIC T130° Da IP65
Umgebungstemperatur: -20°C ≤ Ta ≤ +50°C
Zugelassen für Zone 2, 1 und 0, Gerätegruppe II,
Explosionsgruppe IIC, Temperaturklasse T4.
Zugelassen für die Zonen 22, 21 und 20,
Gerätegruppe II, Explosionsgruppe IIIC,
maximale Temperatur 130°C.

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6.2 IECEx
IECEx-Konformitätszertikat Nr.:
IECEx EPS 16.0074X
Ex-Kennzeichnung:
Ex ia op is IIC T4 Ga IP65
Ex ia IIIC T130°C Da IP65
Umgebungstemperatur: -20°C ≤ Ta ≤ +50°C
Zugelassen für Zone 2, 1 und 0, Gerätegruppe II,
Explosionsgruppe IIC, Temperaturklasse T4.
Zugelassen für Zone 22, 21 und 20, Gerätegruppe
II, Explosionsgruppe IIIC, maximale Temperatur
130°C
7. Technische Daten
Umgebungstemperatur Ta: -20 °C ... +50 °C
Lagertemperatur: -30 °C ... +60 °C
Batterien / Stromversorgung: 3 x LR03 nach
IEC, AAA
Leuchtmittel: Hochleistungs-LED
(3000 lx)
Leuchtkraft: 3000 lx (in 1 m Abstand)
Lichtstrom: 64 Lumen
Betriebsdauer: ca. 55 h
Abmessungen: 147 x 36 x 36 mm
Gewicht: ca. 120g (mit Batterien)
IP-Schutzart: IP 65 / IP 67
ESD-Schutz: antistatisches Gehäuse
CE-Kennzeichnung: 00102