ECONOLITE ZincBlue2 UPS 1000W User manual

ZincBlue2 Manual

This user manual provides the essential information you need in order to get the most
from your ZincBlue2 Uninterruptible Power Supply & ZincBlue2 Software.
Copyright © 2021 Econolite All rights reserved.

Table of Contents
List of Figures
Introduction
2 Proprietary Information
2 Copyright
2 Trademarks
Support
2 Support Contacts
2 Returns
3 Warranty
3 About this Manual
3 Save this Manual
3 ZincBlue2 Recycling
3 Disclaimer
4 Safety Symbols
4 Uninterruptible Power Supply (UPS) and Battery Safety
5 Warnings and Cautions
6 FRENCH
Sécurité
6 Symboles de sécurité
6 Alimentation sans coupure (ASC) et sécurité des batteries
7 Avertissements et mises en garde
UPS
8 UPS Introduction
8 UPS Overview
9 Physical Characteristics
Batteries
10 ZincBlue2 Battery Panel & Battery Module Introduction
10 ZincBlue2 Battery Panel & Battery Module Overview
11 Physical Characteristics
11 ZIncBlue2 XRT Battery Introduction
11 ZincBlue2 XRT Overview
12 Physical Characteristics
13 FRENCH
Batteries
13 Présentation du panneau et du module de la batterie du l'ZincBlue2
13 Vue d'ensemble du panneau et du module de batterie de l'ZincBlue2
14 Caractéristiques physiques
Power Interface Module (PIM)
15 PIM Introduction
15 PIM Overview
15 Physical Characteristics
Installation
16 Installation Safety
16 Tools Needed
17 Installing the UPS
17 Installing ZincBlue2 UPS 1000W/1500W
18 Installing the Batteries
18 Installing ZincBlue2 Battery Panel 500W
19 Installing ZincBlue2 Battery Module 500W
19 Installing the ZincBlue2 XRT Battery 3600Wh IMS
19 Installing the PIM
20 FRENCH
Installation
20 Sécurité de l'installation
20 Outils requis
21 Installer les batteries
21 Installer le module de batterie ZincBlue2 500 W
Wiring the System
22 Wiring Safety
22 ZincBlue2 Cables
23 Wiring the UPS with PIM
25 Connecting Battery Panel or Battery Module to UPS and PIM
26 ZincBlue2 Wiring Diagram
27 FRENCH
Câblage du système
27 Sécurité du câblage
27 Câbles ZincBlue2
27 Câbles de batteries 3600WH ZincBlue2
28 Câblage de l'ASC avec le MIA
29 Communications et I/O
30 Connexion d'un panneau de batterie ou d'un module de
batterie à une ASC et à un MIA
31 Schéma de câblage d'ZincBlue2
32 Wiring the ZincBlue2 XRT
32 Connecting ZincBlue2 XRT to UPS and PIM
32 Installing Additional ZincBlue2 XRT Battery 3600Wh
33 ZincBlue2 XRT Wiring Diagram
ZincBlue2 Maintenance
34 Routine Maintenance
UPS Operation
34 Front Panel Overview
35 STATUS: NORMAL
36 STATUS: BACKUP
37 STATUS SYSTEM LOG
38 STATUS RELAY STATUS
39 STATUS SETTINGS
40 STATUS SETTINGS SET TIME/DATE
41 STATUS SETTINGS SET TIME/DATE SET TIME FORMAT
42 STATUS SETTINGS SET TIME/DATE SET THE TIME
43 STATUS SETTINGS SET TIME/DATE DAYLIGHT SAVING TIME
44 STATUS SETTINGS SET TIME/DATE SET DATE FORMAT
45 STATUS SETTINGS SET TIME/DATE SET DATE
46 STATUS SETTINGS EVENTS LIST
47 STATUS SETTINGS EVENTS LIST DEFINE EVENT
48 STATUS SETTINGS EVENTS LIST DEFINE EVENT 
POWER FAILURE
49 STATUS SETTINGS EVENTS LIST DEFINE EVENT SYSTEM FAULT
50 STATUS SETTINGS EVENTS LIST DEFINE EVENT TIME
51 STATUS SETTINGS EVENTS LIST DEFINE EVENT 
BATTERY CAPACTIY
52 STATUS SETTINGS EVENTS DEFINE EVENT RELAY
53 EVENT SAVE CONFIRMATION
54 STATUS SETTINGS POWER FAIL THRESHOLDS
55 STATUS SETTINGS POWER FAIL THRESHOLDS SET LOW
THRESHOLD
56 STATUS SETTINGS POWER FAIL THRESHOLDS SET HIGH
THRESHOLD
57 STATUS SETTINGS POWER FAIL THRESHOLDS SET
ENHANCED SENSITIVITY
58 STATUS SETTINGS POWER FAIL THRESHOLDS LINE
QUALIFY TIME
59 STATUS SETTINGS NETWORK
60 STATUS SETTINGS ADDITIONAL SETTINGS SYSTEM RESETS
60 Description:
61 STATUS SETTINGS ADDITIONAL SETTINGS TILT ENABLE/DISABLE
62 STATUS SETTINGS ADDITIONAL SETTINGS ABOUT
ZincBlue2 Software
63 Introduction
63 Features
64 Browsers
64 Network Conguration
64 Windows Conguration
64 Mac Conguration
65 Login
66 Home Screen
67 System Log Tab
69 Relay Status Tab
70 Events Tab
72 Settings Tab
72 System Settings Page
73 Network Settings Page
74 Firmware Settings Page
75 Time Settings Page
76 User Settings Page
77 Messaging Settings Page
Theory of Operations
78 ZincBlue2 UPS 1000W
79 ZincBlue2 Battery Panel & Battery Module
80 ZincBlue2 PIM
81 ZincBlue2 XRT Battery 3600Wh
Troubleshooting
82 Trouble Analysis
82 Troubleshooting Sequence Chart
Limited Warranty
Glossary

1 | ZincBlue2 User Manual
List of Figures
1 ZincBlue2 Manual
3 ZincBlue2 Recycling
4 Danger Symbol
4 Attention Symbol
5 UPS Input & Output Values
6 Symbole de danger
6 Symbole de mise en garde
7 UPS Input & Output Values
8 ZincBlue2 UPS 1000W/1500W (Front)
8 ZincBlue2 UPS 1000W (Back)
10 ZincBlue2 Battery Panel 500W
10 ZincBlue2 Battery Module 500W
11 ZincBlue2 XRT Battery 3600Wh IMS
11 Z5 13-80 H S
11 1kW Monobloc Nickel-Zinc Battery
13 ZincBlue2 Battery Panel 500W
13 ZincBlue2 Battery Module 500W
15 PIM
17 UPS Rack Mount Bracket Installation
17 Installing ZincBlue2 UPS 1000W/1500W
17 UPS Rack Mount Installation
18 Spacer Bar
18 Speedy Sleeve
18 ZincBlue2 Battery Panel between rack & cabinet wall
18 ZincBlue2 Battery Panel installed
20 ZincBlue2 XRT Wiring Diagram
21 Installing ZincBlue2 PIM
21 Battery Module Rack Mount Bracket Installation
21 Installing ZincBlue2 Battery Module 500W
21 ZincBlue2 XRT Battery 3600Wh IMS Rack Mount Bracket
Installation
21 Installing ZincBlue2 XRT Battery 3600Wh IMS
21 PIM Rack Mount Bracket Installation
21 Battery Module Rack Mount Installation
21 ZincBlue2 XRT Battery 3600Wh IMS Rack Mount Installation
21 PIM Rack Mount Installation
23 Installation du support de montage en rack des
modules de batterie
23 Installation d'un module de batterie
UPStealth 2 de 500W
23 Installation de montage en rack du module de batterie
24 Locking AC Power Interconnect Cable
24 AC Power Adapter
24 AC Power Daisy Chain Cable
24 Digital and DC Power Interconnect Cable
24 DC Power Interconnect Cable
24 Digital & DC Power Interconnect Cable
24 Locking AC Power Interconnect Cable
24 XRT AC Power Cable
24 Battery Temperature Sensor Cable
28 ZincBlue2 Wiring Diagram
29 Verrouillage du câble d'interconnexion d'alimentation en courant
alternatif
29 Adaptateur d'alimentation CA
29 Câble d'alimentation en courant alternatif Daisy
29 Câble d'interconnexion numérique et d'alimentation en courant
continu
29 Câble d'interconnexion pour l'alimentation en courant continu
29 Câble d'interconnexion numérique et d'alimentation en courant
continu
29 Verrouillage du câble d'interconnexion d'alimentation en courant
alternatif
29 Câble d'alimentation XRT CA
29 Câble du capteur de température de la batterie
33 ZincBlue2 Wiring Diagram
35 UPS Front Panel Overview
36 Status: Home Screen
36 Power Failure: Backup Mode
37 System Log: No Logs Available
37 System Log: Logs Available
38 Relay Status: No Relays Triggered
38 Relay Status: Relay Triggered
39 Settings
40 Set Time/Date
41 Set Time Format
42 Set the Time
43 Daylight Saving Time
44 Set Date Format
45 Set the Date
46 Event List: No Events Dened
46 Event List: Events Dened
47 Dene Event
47 Edit Event
48 Dene Event: Power Failure
48 Edit Power Fail Trigger: Power Resume
48 Edit Power Fail Trigger: Power Fail
48 Edit Power Fail Trigger: Set Delay Time
49 Edit System Fault Trig: ON
49 Edit System Fault Trig: OFF
50 Edit Time of Day Trigger: Set Start Time
50 Edit Time of Day Trigger: Set End Time
51 Edit Battery Trigger
51 Edit Battery Trigger: Set Battery Capacity
52 Edit Relay to Trigger: Set Relay On/O
52 Relay Status: On or O
54 Set Power Fail Thresholds
55 Set Low Threshold
56 Set High Threshold
57 Set Sensitivity
58 Set Line Qualify Time
59 Network Status
60 System Resets: Conrm Congured Data Reset
60 Additional Settings: System Reset
60 System Resets: Conrm Firmware Reset
60 System Resets: Reset Inverter
61 Additional Settings: Tilt Enable/Disable
61 Additional Settings: Tilt On
61 Additional Settings: Tilt O
63 ZincBlue2 Software
65 Login
66 Home Screen
67 System Log Tab
68 ZincBlue2 XRT Battery 3600Wh Block Diagram
69 List of Event Types
69 ZincBlue2 Troubleshooting Flowchart
70 Relay Status Tab
71 Event Tab
72 Event Tab: Create New Event
73 Settings Tab: System Settings
74 Settings Tab: Network Settings
75 Settings Tab: Firmware Settings
76 Settings Tab: Time Settings
77 Settings Tab: User Settings
78 Settings Tab: Messaging Settings
78 Settings Tab: SMTP Notication
79 ZincBlue2 UPS 1000W Block Diagram
80 ZincBlue2 Battery Panel and Module Block Diagram
81 ZincBlue2 PIM Block Diagram
83 ZincBlue2 Troubleshooting Chart

ZincBlue2 User Manual | 2
Introduction
Proprietary Information
This document contains information that is condential and proprietary to Econolite, it may not be reproduced,
distributed, or translated in any other language, in whole or in part, without written approval from Econolite and/or its
associated partners.
Copyright
The user acknowledges that all content included in this document, including the information, data, software,
photographs, graphs, typefaces, graphics, images, illustrations, drawings, designs, icons, written and other material
(collectively, “Content”) and the arrangement and compilation of the Content are intellectual property and
copyrighted works of the manufacturer.
Trademarks
“ZincBlue" is a registered trademark of Econolite. Use of third party trademarks, brand names, trade names and/or prod-
uct names are for informational purpose only and are the trademarks of their respective owners.
Support
Support Contacts
For technical support, please contact an Econolite support representative:
Support Phone: [phone]
Support Email: [email protected]
Support Website: wwww.econolite.com/support
Returns
For product returns, please contact an Econolite support representative to obtain a return material authorization (RMA).
Econolite
1250 N. Tustin Ave.
Anaheim, CA 92807
Save the packaging material in the event a return is needed. Econolite does not warranty product damage from return
shipping unless it is shipped in approved packaging.
Returns Email: [e-mail]
Support Phone: [phone]

3 | ZincBlue2 User Manual
Warranty
Econolite's ZincBlue2 is covered by Econolite's Limited Warranty. Please refer to the Limited Warranty in the back of the
manual.
About this Manual
This manual contains information to help owners and operators understand how to safely and properly prepare, install
and operate the Econolite ZincBlue2. Attention to this manual will help avoid risks, reduce repair costs and downtime,
and increase the reliability of the ZincBlue2.
Instructions in this manual must be followed to ensure proper installation, operation and maintenance of the system
in accordance with the Limited Warranty.
Save this Manual
This manual provides guidelines for safe and reliable ZincBlue2 operation. Save this manual, it contains important
installation and operating instructions. If you have any questions about the safe installation, operation, or
maintenance of the ZincBlue2, contact an Econolite support representative (visit www.econolite.com/support or call
800.225.6480).
ZincBlue2 Recycling
Econolite cares about our environment and has made arrangements for
users to easily recycle all ZincBlue2 components, including the cases,
electronics, cabling, and batteries at end of life. Each ZincBlue2
component has a recycle label on the back of the enclosure indicating
how to contact our recycling partner ER2 to properly recycle ZincBlue2
products.
Disclaimer
While eorts have been made to ensure the accuracy and validity of information contained in the document, Econo-
lite assumes no responsibility and disclaims all liability for any errors and/or omissions that may be contained herein.
Due to possible changes and/or updates to component design and software applications, this document, completely
or in part may become obsolete or out-of-date until a subsequent revision is released by Econolite.
Econolite may make changes to specications, product descriptions, and documentation at any time, without notice.
Help the Environment.
Call ER2, our recycling partner, at
1-844-372-0002 or visit ER2.com to
schedule a pick up and learn more!
ZincBlue2 Recycling

ZincBlue2 User Manual | 4
Safety
Safety Symbols
Econolite ZincBlue2 Uninterruptible Power Supplies (ZincBlue2) are carefully designed and tested to ensure that they
are safe and reliable products when used properly. To ensure the safe and proper use of Econolite's ZincBlue2, the
following symbols are used on the product and throughout this manual. Operators, buyers, and technicians must
observe each occurrence of these symbols as they appear throughout the document. Only qualied personnel should
carry out instructions accompanied by these symbols.
Uninterruptible Power Supply (UPS) and Battery Safety
This Uninterruptible Power Supply (UPS) and batteries must be installed in a UL or 3rd party safety approved
cabinet by trained personnel qualied in the safe use of high-energy power supplies and their batteries.
Also assumed is knowledge of the local electrical code(s) and their safe application.
To prevent accidental shorts, shocks or electrocutions, never let water or any form of liquid enter the UPS and
batteries.
Do not operate the UPS and batteries with damaged cables and wires. Defective cables and wires must be
replaced before system installation. Prior to system installation, verify that all cables and wires are properly
secured and connected. Faulty connections can interrupt operation and cause irreparable damage to this
product.
Dismantling or opening the equipment enclosures will void the product warranty and create risk of electrical
shock. The equipment enclosures should only be opened by a Econolite representative or trained professional.
Don't leave interconnect cables plugged into batteries when not in use.
This ZincBlue2 system is design for fail safe operation. With a failure of the ZincBlue2 UPS 1000W/1500W, the
PIM will automatically bypass in order to provide Utility power to the Cabinet load. The Transfer switch
internal to the ZincBlue2 UPS 1000W is a normally closed relay contact that defaults to the AC input
connected to the AC output.
Danger Symbol Attention Symbol
Danger:
An electrical danger exists in this
area. Use extreme caution at all
times.
Attention:
Important information or
operating instructions. Follow
them exactly.

5 | ZincBlue2 User Manual
Warnings and Cautions
UPS
Battery Panel / Module
To avoid re, shock, or death; turn o power at circuit breaker or fuse and test that power is o before wiring,
servicing, or removing.
Read this manual prior to installation and operation. If you have any questions about safe installation, operation or
maintenance, contact ZincFive’s Support Department.
Carefully unpack the components. Report any shipping or other damage at once.
Never let live battery wires touch the UPS, the enclosure, or any other metal objects.
Use proper lifting techniques when lifting or moving the UPS or its components.
At high ambient temperature conditions, the UPS’ surface can be very hot to the touch when operating.
Ensure ventilation to the left and right sides of the UPS enclosure.
To be installed and/or used in accordance with electrical codes and regulations.
Before installation, verify the input voltage and current requirements of the load are met by the UPS’output. Verify
the line voltage and current meet the UPS input requirements.
To avoid electric overload, do not exceed output rating. UPS Input & Output Values
Battery installation and servicing should be done or supervised by personnel knowledgeable about
batteries and the required precautions.
Battery Panel / Module must not be installed in a sealed enclosure, ventilation must be provided.
Use proper lifting techniques when lifting or moving the batteries.
Never dispose of batteries in a re.
Never open or damage the batteries.
A battery can present a risk of electrical shock and high short-circuit current. The following precautions should
be observed when working on batteries:
Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Disconnect the AC input to the Battery prior to connecting or disconnecting battery terminals.
Ensure that the Battery is OFF before connecting or disconnecting battery interconnect cables. The
Battery Panel / Module indicator LED will be OFF.
Never short pins inside battery cable connectors.
Input Voltage Range 120Vac Nominal
85-140Vac User Programable
Input Current 15A max
Input Frequency 60Hz nominal
+/-10% (54 - 66Hz)
Output Voltage 120Vac +/-3%
Output Current 8.3A Typical
Output Power 1,000VA Typical
Output Frequency 60Hz +/-0.5Hz
Output Waveform Pure Sinewave
UPS Efficiency 0.97
ZincBlue2 UPS 1000W operating temperature range -37°C to 74°C (-34°F to 165°F)
ZincBlue2 UPS 1000W UL 1778 and CSA C22.2 No. 107.3 compliant in a maximum ambient environment of 40°C
Input Power
Environmental
Output
Regulatory Compliance

ZincBlue2 User Manual | 6
FRENCH
Sécurité
Symboles de sécurité
Les alimentations sans coupure ZincBlue2 de Econolite sont soigneusement conçues et testées pour garantir qu'il
s'agit de produits sûrs et ables lorsqu'ils sont utilisés correctement. Pour garantir une utilisation sûre et correcte de
l'ZincBlue2 de Econolite, les symboles suivants sont utilisés sur le produit et tout au long de ce manuel. Les opérateurs,
les acheteurs et les techniciens doivent observer chaque occurrence de ces symboles tels qu'ils apparaissent dans le
document. Seul un personnel qualié doit exécuter les instructions accompagnées de ces symboles.
Alimentation sans coupure (ASC) et sécurité des batteries
Cette alimentation sans coupure (ASC) et ses batteries doivent être installées dans une armoire homologuée
par UL ou une tierce partie par un personnel formé et qualié dans l'utilisation sûre des alimentations haute
énergie et de leurs batteries. Il est également supposé connaître le(s) code(s) électrique(s) local(aux) et leur
application en toute sécurité.
Pour éviter tout court-circuit, choc ou électrocution accidentels, ne jamais laisser de l'eau ou toute forme de
liquide pénétrer dans l'ASC et les batteries.
Ne pas faire fonctionner l'ASC et les batteries avec des câbles et des ls endommagés. Les câbles et ls dé
fectueux doivent être remplacés avant l'installation du système. Avant l'installation du système, vérier que
tous les câbles et ls sont correctement xés et connectés. Des connexions défectueuses peuvent interrompre
le fonctionnement et causer des dommages irréparables à ce produit.
Le démontage ou l'ouverture des boîtiers de l'équipement annulera la garantie du produit et créera un risque
de choc électrique. Les boîtiers des équipements ne doivent être ouverts que par un représentant de Econolite
ou un professionnel qualié.
Ne pas laisser les câbles d'interconnexion branchés sur des batteries lorsqu'ils ne sont pas utilisés.
Ce système ZincBlue2 est conçu pour fonctionner en toute sécurité. En cas de panne de l'ASC ZincBlue2
de 1000W/1500W, le MIA (module d'interface d'alimentation) sera automatiquement contourné an de
fournir une alimentation électrique à la charge de l'armoire. Le commutateur de transfert interne à l'ASC
ZincBlue2 de 1000W/1500W est un contact de relais normalement fermé qui correspond par défaut à l'entrée
CA Le commutateur de transfert interne à l'ZincBlue2 ASC 1000W/1500W est un contact de relais
normalement fermé qui est relié par défaut à l'entrée CA connectée à la sortie CA.
Danger :
Un danger électrique existe dans cette zone. Faire
preuve d'une extrême prudence à tout moment.
Attention :
Renseignements importants ou instructions
d'utilisation. Suivre avec exactitude.
Symbole de danger Symbole de mise en garde

7 | ZincBlue2 User Manual
Avertissements et mises en garde
ASC
Panneau / module de batteries
Pour éviter un incendie, un choc ou la mort, couper le courant au niveau du disjoncteur ou du fusible et vérier que
l'alimentation est coupée avant de procéder au câblage, à l'entretien ou au démontage.
Lire ce manuel avant l'installation et l'utilisation. Si vous avez des questions concernant l'installation, le fonctionne-
ment ou l'entretien en toute sécurité, contacter le service d'assistance de ZincFive.
Déballer soigneusement les composants. Signaler immédiatement tout dommage lié au transport ou autre.
Ne jamais laisser des ls de batteries sous tension toucher l'ASC, le boîtier ou tout autre objet métallique.
Utiliser des techniques de levage appropriées lorsque l'ASC ou ses composants sont soulevés ou déplacés.
Dans des conditions de température ambiante élevée, la surface de l'ASC peut être très chaude au toucher lors de
son fonctionnement.
Veiller à ce que la ventilation soit assurée sur les côtés gauche et droit du boîtier de l'ASC.
Être installé et/ou utilisé conformément aux codes et réglementations électriques.
Avant l'installation, vériez que la tension d'entrée et les besoins en courant de la charge sont satisfaits par la sortie
de l'ASC. Vérier que la tension et le courant de ligne répondent aux exigences d'entrée de l'ASC.
Pour éviter toute surcharge électrique, ne pas dépasser la puissance nominale.
Input Voltage Range 120Vac Nominal
85-140Vac User Programable
Input Current 15A max
Input Frequency 60Hz nominal
+/-10% (54 - 66Hz)
Output Voltage 120Vac +/-3%
Output Current 8.3A Typical
Output Power 1,000VA Typical
Output Frequency 60Hz +/-0.5Hz
Output Waveform Pure Sinewave
UPS Efficiency 0.97
ZincBlue2 UPS 1000W operating temperature range -37°C to 74°C (-34°F to 165°F)
ZincBlue2 UPS 1000W UL 1778 and CSA C22.2 No. 107.3 compliant in a maximum ambient environment of 40°C
Input Power
Environmental
Output
Regulatory Compliance
UPS Input & Output Values
L'installation et l'entretien des batteries doivent être eectués ou supervisés par un personnel connaissant les
batteries et les précautions requises.
Le panneau / module de batteries ne doit pas être installé dans une enceinte étanche, une ventilation doit
être prévue.
Utilisez des techniques de levage appropriées lorsque vous soulevez ou déplacez les batteries.
Ne jamais jeter de batteries dans un feu.
Ne jamais ouvrir ou endommager les batteries.
Une batterie peut présenter un risque de choc électrique et de courant de court-circuit élevé. Les précautions
suivantes doivent être observées lorsque vous travaillez sur des batteries
Retirer toutes montres, bagues ou autres objets métalliques.
Utiliser des outils avec des poignées isolées.
Débrancher l'entrée CA de la batterie avant de connecter ou de déconnecter les bornes de la batterie.
S'assurer que la batterie est éteinte avant de connecter ou de déconnecter les câbles
d'interconnexion de la batterie. Le voyant du panneau/module de la batterie sera éteint.
Ne jamais court-circuiter les broches à l'intérieur des connecteurs des câbles de la batterie.

ZincBlue2 User Manual | 8
UPS
UPS Introduction
The ZincBlue2 UPS 1000W and ZincBlue2 UPS 1500W (ZincBlue2 UPS 1000W/1500W) are 1000 Watt and 1500 Watt
UPS systems that utilizes an Intelligent Two Stage Operation with an oscilloscope function and is developed to
operate with nickel-zinc batteries. It is designed for installation in all signalized and ITS cabinets and can be rack
mounted in 2U - 19'' EIA racks or shelf mounted.
ZincBlue2 UPS 1000W/1500W functions using an Intelligent Two Stage operation.
Stage 1: This stage includes Line Conditioner, Waveform Monitoring and Switchover to battery backup functions. The
line conditioner function attenuates surges and spikes on incoming utility power. Oscilloscope functionality
continuously measures the incoming AC waveform and monitors for voltage, frequency and waveform anomalies
outside of user programmed thresholds. When any voltage, waveform or frequency threshold is exceeded, transfer
time to battery backup is a rapid <33ms (typical). The triggering event waveform is 500ms in length captured with
250ms pre-event and 250ms post event sine cycles, along with a day/date time stamp in the event log. Up to 1000
events with waveforms can be stored in the event log and accessed through the browser-based ZincBlue2 Software.
When any of these thresholds are exceeded, transfer time to battery backup is <33ms.
Stage 2: This stage includes Waveform Monitoring and Return to AC Power functions. Continued vigilance by the
oscilloscope function in Stage 1 monitors the incoming utility AC line for recovery within the user-dened thresholds.
The voltage, waveform anomalies and frequency must all be within their threshold limits prior to returning to utility
AC power. If any one of the three parameters exceed their thresholds within the line qualify time of 3, 10 or 30 second
windows, then the time window restarts once all parameters are again within their proper ranges.
UPS Overview
(The numbering system below correlates with the above product photos)
1. Display
4 line X 20 character LCD with white LED backlight. 128 X 64 pixel monochrome LCD screen.
2. UPS FAULT (Solid Red)
The solid red LED will be ON any time the UPS cannot provide battery backup.
The red LED will be ON when:
11 10
5 6
1
7 8
98
4
3
2
ZincBlue2 UPS 1000W/1500W (Front) ZincBlue2 UPS 1000W (Back)

9 | ZincBlue2 User Manual
• The UPS input voltage is out of spec
• The UPS inverter is not operational
• The load is too high for the UPS
• The ambient temperature is outside the operational requirement of the UPS
• The battery voltage is too low
• No batteries are attached or available
• The tilt switch is activated while the UPS is in backup mode
3. BACKUP MODE ON (Solid Green)
The solid green LED will be ON any time the UPS is supplying backup power from the batteries.
BACKUP MODE ON (Flashing Green)
The ashing green LED will be ON any time the UPS is supplying backup power and the batteries are below 10% capacity. The
green LED will ash at a frequency of twice per second.
4. RELAY TRIGGERED (Solid Yellow)
The solid yellow LED will be ON when any of the user congurable relays are activated.
5. ETHERNET
If your ZincBlue2 is connected to a network, direct connection to the ethernet port will allow access to the ZincBlue2
Software web application. The Ethernet port can also be used for local rmware updates.
6. BACK
The push button changes the display to the previous menu or screen and serves as a BACK button and SAVE funtion.
7. NAVIGATION DIAL
Rotating navigation dial for control of the LCD screen cursor. Pushing the dial functions as a Select button.
8. BATTERY INPUTS
Six (6) battery inputs for connecting
battery panels/module to the UPS via
the provided Digital and DC Power
Interconnect Cable. UPS is certied
for use with only the following
Econolite batteries.
Note: When using a UPStealth 2 UPS 1500W it is a system requirement that two UPStealth 2 Battery Panels or Battery
Modules be used or a single UPStealth 2 XRT Battery 3600Wh. If not congured with the mentioned batteries, the
UPStealth 2 UPS 1500W will be in "BACKUP UNAVAILABLE" mode until the correct conguration is in place.
9. RELAY CONTACT TERMINALS
8 independent programmable relays with NO (normally open) and NC (normally closed) contacts. Relays can be programmed
for the following: Power Failure, Power Resume, System Faults, Time of Day, Battery capacity %.
10. UPS AC OUTPUT TO PIM
Connection between UPS AC Output to PIM via the provided Locking AC Power Interconnect Cable.
11. UPS AC INPUT FROM PIM
Connection between UPS AC Input from PIM via the provided Locking AC Power Interconnect Cable.
Physical Characteristics
ZincBlue2 UPS 1000W……………3.7”H x 17”W (19”w/ mounting) x 11.6”D Weight 12 lbs.
ZincBlue2 UPS 1500W……………4.6”H x 17”W (19”w/ mounting) x 11.6”D Weight 14 lbs.

ZincBlue2 User Manual | 10
Batteries
ZincBlue2 Battery Panel & Battery Module Introduction
The ZincBlue2 Batteries are available in two form factors, the ZincBlue2 Battery Panel and ZincBlue2 Battery
Module. Both are 500W form factors operating with nickel-zinc batteries and an intelligent battery management
system. The batteries can be charged with either the ZincBlue2 UPS 1000W/1500W or the Wall Charging Adapter.
ZincBlue2 Battery Panel & Battery Module Overview
1. COLD START
Manually cold start the ZincBlue2 using the batteries to enable quick startup of an intersection. With a battery
panel or module connected to a UPS, push and hold for 5 seconds for immediate system cold startup. Hold for 10
seconds to turn o.
2. BATTERY OUTPUT
The connection point between the Battery and UPS via the provided Digital and DC Power Interconnect Cable.
3. AC INPUT
The connection point between the Battery and PIM. Use the provided Locking AC Power Interconnect Cable.
4. HANDLE
Used for lifting the battery panel.
5. STATUS
A multi-color LED indicators that provides battery status
• Green = Backup Mode
• Blue = Charging Mode
• Red = Battery Fault
• White Blinking = Charged, battery at rest
FORCE OFF
Press and hold the Cold Start button for 10 seconds to turn o the Battery Panel/Module.
Hot Swapping when in discharge mode, you should do/see the following:
1. Connect the new battery to the controller via the DC interconnect cable. New battery LED should turn on
(Green), and be recognized by the controller.
2. Disconnect DC and AC cable from depleted battery and remove.
3. Connect the AC cable to the new battery. Disconnecting the depleted batteries before connecting fresh batter-
ies may cause premature system shuto when in discharge mode.
When the system is in Normal/AC mode, the AC and the DC cables will both need to be connected to the battery
to turn it on and have it be recognized by the controller.
11 2 5
2
3
5
4
3
ZincBlue2 Battery Panel 500W ZincBlue2 Battery Module 500W

11 | ZincBlue2 User Manual
Physical Characteristics
ZincBlue2 Battery Panel 500W.................1.1"H x 19"W x 24.4"D 24.4 lbs.
ZincBlue2 Battery Module 500W..............2.3"H x 17"W (19” w/ mounting) x 12.1"D 21.1lbs.
ZIncBlue2 XRT Battery Introduction
The Econolite ZincBlue2 XRT Battery 3600Wh (ZincBlue2 XRT) is available in one form factor and comes with the
ZincBlue2 XRT Battery 3600Wh IMS and four monobloc nickel-zinc batteries.
ZincBlue2 XRT comes with a 3600Wh intelligent management system that connects to four 1kW monobloc
nickel-zinc batteries. For full operation, the system must include the ZincBlue2 UPS and PIM.
ZincBlue2 XRT Overview
1. COLD START/FORCE OFF
Manually cold start the ZincBlue2 XRT to enable quick startup of an intersection. With the monobloc nickel-zinc
batteries connected, push and hold for 5-8 seconds for immediate system cold startup. Hold for 10-20 seconds to
turn o.
2. BATTERY OUTPUT
The connection point between the ZincBlue2 XRT and ZincBlue2 UPS 1000W/1500W via the provided Digital and
DC Power Interconnect Cable.
3. AC INPUT
The connection point between the ZincBlue2 XRT and PIM via the provided Locking AC Power Interconnect Cable.
Note: If installing multiple ZincBlue2 XRT Battery 3600Wh units, each additional unit will need to be
independently connected to a 20Amp protected AC circuit via the AC INPUT port on the front of the ZincBlue2
XRT Battery 3600Wh IMS with the XRT AC Power Cable. Additional ZincBlue2 XRT Battery 3600Wh units cannot
be daisy-chain connected to the PIM.
1 6 8 2
3 7 9
45
ZincBlue2 XRT Battery 3600Wh IMS Z5 13-80 H S F
1kW Monobloc Nickel-Zinc Battery

ZincBlue2 User Manual | 12
4. BATTERY INPUTS
Four individual connection points between the monobloc nickel-zinc batteries and ZincBlue2 XRT via the
provided DC Power Interconnect Cable.
5. BATTERY STATUS
Four multi-color LED indicators that provide individual monobloc nickel-zinc battery status:
• Green (Solid) - Backup Mode
• Blue (Solid) - Charging Mode
• White (Blinking) - Charged, battery at rest
• Red (Solid) - Battery Missing/Miswired
• Red (Blinking) - Battery Fault. Call your representative for assistance
• Red / Blue (Alternating) - Weak battery detected, charge mode.
• Red / Green (Alternating) - Weak battery detected, discharge mode.
6. MICRO USB PORT
Reserved for manufacturer use.
7. AC POWER
A 20Amp Breaker to turn AC ON/OFF.
8. BATTERY TEMPERATURE
Battery Temperature Sensor is necessary for proper temperature compensated charging of the monobloc
nickel-zinc batteries. Connect the battery temperature sensor cable to the port on the ZincBlue2 XRT and
connect the ringed end to any battery terminal. This cable is required for system operation.
9. BATTERY POWER
A 50Amp Breaker to turn the Battery DC Bus ON/OFF.
Physical Characteristics
ZincBlue2 XRT Battery 3600Wh IMS........................................3.4"H x 16.7"W (19”w/ mounting) x 10.2"D 11 lbs.
Z5 13-80 H S (1kW Monobloc Nickel-Zinc Battery).....................7.4"H x 6.9"W x 10.9"D 33 lbs.

13 | ZincBlue2 User Manual
FRENCH
Batteries
Présentation du panneau et du module de la batterie du l'ZincBlue2
Les batteries de l'ZincBlue2 sont disponibles sous deux formes, le panneau de batteries de l'ZincBlue2 et le module de
batteries de l'ZincBlue2. Tous deux sont des facteurs de forme de 500W fonctionnant avec des batteries
nickel-zinc et un système intelligent de gestion de batteries. Les batteries peuvent être chargées avec l'ASC ZincBlue2
de 1000W/1500W ou avec l'adaptateur de charge mural.
Vue d'ensemble du panneau et du module de batterie de l'ZincBlue2
1. MARRAGE À FROID
Démarrer manuellement à froid l'ZincBlue2 en utilisant les batteries pour permettre le démarrage rapide d'une
intersection. Avec un panneau ou un module de batterie connecté à l'ASC, appuyer et maintenir pendant 5
secondes pour un démarrage à froid immédiat du système. Maintenir pendant 10 secondes pour l'éteindre.
2. SORTIE DE LA BATTERIE
Le point de connexion entre la batterie et l'ASC via le câble d'interconnexion numérique et d'alimentation en
courant continu fourni.
3. ENTRÉE CA
Le point de connexion entre la batterie et le MIA Utiliser le câble d'interconnexion d'alimentation CA à verrouillage
fourni.
4. POIGNÉE
Utilisée pour le levage du panneau de batterie.
5. ÉTAT
Un indicateur DEL multicolore qui indique l'état de la batterie
• Vert= Mode de sauvegarde
• Bleu = Mode de chargement
• Rouge = Défaillance de la batterie
• Blanc clignotant = Chargé, batterie au repos
FORCE OFF
Appuyer sur le bouton de démarrage à froid et le maintenir enfoncé pendant 10 secondes pour éteindre le panneau/
module de la batterie.
11 2 5
2
3
5
4
3
ZincBlue2 Battery Module 500W
ZincBlue2 Battery Panel 500W

ZincBlue2 User Manual | 14
Pour l'échange à chaud en mode de décharge, vous devez faire/voir ce qui suit:
1. Connecter la nouvelle batterie au contrôleur via le câble d'interconnexion CC. Le voyant de la nouvelle batterie
devrait s'allumer (vert) et être reconnu par le contrôleur.
2. Débrancher les câbles CC et CA de la batterie épuisée et les retirer.
3. Connecter le câble CA à la nouvelle batterie. Le débranchement des piles épuisées avant de brancher des piles
neuves peut entraîner l'arrêt prématuré du système lorsqu'il est en mode de décharge.
Lorsque le système est en mode Normal/CA, les câbles CA et CC devront tous deux être connectés à la batterie
pour la mettre en marche et la faire reconnaître par le contrôleur.
Caractéristiques physiques
ZincBlue2 Battery Panel 500W.................1,1po H x 19 po L x 24,4 po P 24,4 lb.
ZincBlue2 Battery Module 500W..............2,3 po H x 17 po L (19 po avec montage) x 12,1 po P 21,1lb.

15 | ZincBlue2 User Manual
Power Interface Module (PIM)
PIM Introduction
The Power Interface Module (PIM) provides an easy-to-connect interface
for incoming utility AC connecting to the UPS and the load.
The PIM provides an auto bypass function that enables the
technician to remove and service the UPS without shutting down
utility power. If, for any reason, the ouput of the ZincBlue2 UPS 1000W/1500W
is not available, then the PIM will automatically connect the load to the
utility line voltage.
PIM Overview
1. TO UPS AC IN
AC Input from PIM to UPS via the provided Locking AC Power Interconnect Cable.
2. FROM UPS AC OUT
AC Output from UPS to PIM via the provided Locking AC Power Interconnect Cable.
3. UPS TEST OUTPUT
Test output for the UPS. This output is always connected to the UPS output, regardless of Bypass Switch position.
4. CABINET LOAD
Connection points of the cabinet load to the PIM.
5. UTILITY INPUT
Connection points of AC power from the utility line to the PIM.
6. LOAD
20A breaker protection for the load.
7. UPS TEST
15A breaker/switch on incoming utility AC power.
• In the ON position the AC from utility input is connected to the ZincBlue2 UPS 1000W/1500W providing power. The ZincBlue2 UPS
1000W/1500W is passing utility Input power through to the CABINET LOAD as well as the UPS TEST OUPUT on the PIM. No Battery
backup is used (assuming AC Utility power is present).
• In the OFF position the AC from utility input is removed from the ZincBlue2 UPS 1000W/1500W and backup mode will be active.
Note: The UPS TEST switch is NOT used to check runtime as it does not disconnect AC POWER from the Battery Panel/Module.
8. BYPASS LIGHT
Will be lit when utility is directly connected to cabinet load.
9. TO BATTERY AC IN
ZincBlue2 Battery Panel/Module: The connection between the PIM and Battery AC Input on the ZincBlue2 Battery Panel
or Module via the provided Locking AC Power Interconnect Cable.
ZincBlue2 XRT Battery 3600Wh: The connection between the PIM and Battery AC INPUT on the ZincBlue2 XRT Battery
3600Wh IMS via the provided Locking AC Power Interconnect Cable.
Physical Characteristics
PIM.................6”Hx10”Wx4”D3.7lbs.
PIM
4
12 3
5
6 7
8
9

ZincBlue2 User Manual | 16
Power Interface Module (PIM)
PIM Introduction
The Power Interface Module (PIM) provides an easy-to-connect interface
for incoming utility AC connecting to the UPS and the load.
The PIM provides an auto bypass function that enables the
technician to remove and service the UPS without shutting down
utility power. If, for any reason, the ouput of the ZincBlue2 UPS 1000W/1500W
is not available, then the PIM will automatically connect the load to the
utility line voltage.
PIM Overview
1. TO UPS AC IN
AC Input from PIM to UPS via the provided Locking AC Power Interconnect Cable.
2. FROM UPS AC OUT
AC Output from UPS to PIM via the provided Locking AC Power Interconnect Cable.
3. UPS TEST OUTPUT
Test output for the UPS. This output is always connected to the UPS output, regardless of Bypass Switch position.
4. CABINET LOAD
Connection points of the cabinet load to the PIM.
5. UTILITY INPUT
Connection points of AC power from the utility line to the PIM.
6. LOAD
20A breaker protection for the load.
7. UPS TEST
15A breaker/switch on incoming utility AC power.
• In the ON position the AC from utility input is connected to the ZincBlue2 UPS 1000W/1500W providing power. The ZincBlue2 UPS
1000W/1500W is passing utility Input power through to the CABINET LOAD as well as the UPS TEST OUPUT on the PIM. No Battery
backup is used (assuming AC Utility power is present).
• In the OFF position the AC from utility input is removed from the ZincBlue2 UPS 1000W/1500W and backup mode will be active.
Note: The UPS TEST switch is NOT used to check runtime as it does not disconnect AC POWER from the Battery Panel/Module.
8. BYPASS LIGHT
Will be lit when utility is directly connected to cabinet load.
9. TO BATTERY AC IN
ZincBlue2 Battery Panel/Module: The connection between the PIM and Battery AC Input on the ZincBlue2 Battery Panel
or Module via the provided Locking AC Power Interconnect Cable.
ZincBlue2 XRT Battery 3600Wh: The connection between the PIM and Battery AC INPUT on the ZincBlue2 XRT Battery
3600Wh IMS via the provided Locking AC Power Interconnect Cable.
Physical Characteristics
PIM.................6”Hx10”Wx4”D3.7lbs.
PIM
4
12 3
5
6 7
8
9
Installation
Installation Safety
A battery can weigh up to 33 lbs. To avoid injury, use proper lifting techniques when unboxing and
installing.
UPS or battery(s) installation on a cabinet shelf or rack mount above your head is not recommended without
the use of properly staged ladders and assistance in lifting and placing the equipment.
Save the packaging material in the event a return is needed. Econolite does not warrant against product
damage from return shipping unless it is shipped in the original packaging.
The ZincBlue2 system should be installed in a restricted access environment and only installed and serviced
by authorized personnel.
Tools Needed
• Slotted screwdriver - (1/8”and 3/16”) 1/8” used for relay contact terminals. 3/16”used for utility and load
connections to PIM.
• Phillips screwdriver - (#2) used for mounting the product.
• Flat head screwdriver - Used for connecting the PIM terminals.
• Wire stripper - Used for proper stripping of wires.
• Crimp tool - Used for terminating ring lugs (not included) Termination to utility input and cabinet load are #8
screws.
• Voltage meter - Used to check for voltage and to ensure proper connections.
• Socket wrench (10mm) - Used to attach the DC Power Interconnect Cable to the monobloc nickel-zinc batteries.

17 | ZincBlue2 User Manual
Installing the UPS
The ZincBlue2 UPS 1000W/1500W is designed to be installed inside primary trac cabinets and is compatible with 170/2070 33X
series and NEMA trac cabinets.
The ZincBlue2 UPS 1000W/1500W has a TILT SWITCH function which comes disabled and is a feature that can be enabled in the
eld via the UPS or ZincBlue2 Software web application. The ZincBlue2 UPS 1000W/1500W must be mounted horizontally for
proper TILT SWITCH functionality. If the ZincBlue2 UPS 1000W/1500W exceeds 15 degrees from level, the devices TILT SWITCH
will become active and will disable the battery bus. The ZincBlue2 UPS 1000W/1500W status screen will read TILT ERROR and
the red UPS FAULT status light will be on. Disconnect the ZincBlue2 UPS 1000W/1500W from AC Power and adjust the rack or
shelf mounting so that the device does not tilt in excess of 15 degrees from level. Then connect AC Power back to the ZincBlue2
UPS 1000W/1500W. The status screen will read NORMAL and have no status lights on. The About page on your ZincBlue2 UPS
1000W/1500W & ZincBlue2 Software will indicate "TILT SWITCH AVAILABLE" when the function is enabled.
Installing ZincBlue2 UPS 1000W/1500W
Installation of the ZincBlue2 UPS 1000W/1500W can be done either by shelf or rack mounting. For shelf installation,
no other hardware is needed. For rack mounting installations, use the provided brackets (2) and screws (8) as shown in
the gures below.
UPS Rack Mount Bracket Installation
(4QTY) Screw 10-32 x 5/16" Phil, FH 18-8 Black Oxide SS
UPS Rack Mount Installation
(4QTY) Screw 10-32 x 3/8" Square Cone Sems
Installing ZincBlue2 UPS 1000W/1500W
1500W1500W
1000W1000W