EdgeStar KC2000 User manual

SAFETY PRECAUTIONS
Read all of the instructions before using this appliance. When using
this appliance, always exercise basic safely precautions, including the
following:
•This appliance is designed for household use only and not for commercial
use. Do not use the appliance for uses other than that for which it is
designed.
•Do not use the appliance if the power supply cord is damaged. If the
power supply cord is damaged, it must be replaced by a qualified
technician.
•This unit is designed to function on 115 Volts/ 60 Hz (110/115/120 Volts
acceptable) electrical circuits.
•This appliance is not designed for children. Never allow unattended
children to use this appliance.
•Unplug the appliance if it will not be used for an extended period of time.
•Unplug the appliance prior to cleaning.
•Set the appliance on a level surface away from direct sunlight and other
heat sources.
•This appliance is designed to function optimally in room temperature
environments (mid 70°s Fahrenheit).
•Do not move the unit while it is full.
•The power supply cord must be grounded.
•Never pull the power supply cord directly to disconnect the appliance.
Always pull the plug out of the socket.
•Never lift the appliance by the power supply cord or the dispensing tap.
•Keep the power supply cord away from heating surfaces.
•Service only by authorized technicians.
•Do not immerse the appliance or its power supply cord in water or any
other liquid.
•Do not cover the appliance or place anything on it.
•Do not insert any objects into the ventilation holes.
•Only use approved CO2cylinders. Make sure you read and understand all
the procedures for the CO2 cylinders before installation.
•Cylinders contain pressurized CO2. Keep them away from heat, and store
in a dry and cool place. CO2 cylinders should always be connected to a
regulator! Failure to do so may cause an explosion resulting in possible
death or injury when the cylinder valve is opened.
•Do not dispose of empty CO2 cylinders in a fire. Never drop or throw a CO2
cylinder.
•Clean this appliance regularly, and after every keg.
•If you are replacing an older appliance with this unit, take care to remove
the door of the old appliance before throwing it away. This will alleviate the
risk of child entrapment.
1

Welcome and Thank You
Welcome and thank you for purchasing this EdgeStar Daft Beer Dispenser. We
are glad you choose us and we take pride in knowing that like our products our
customer service will be just as dependable. Once you complete our easy unit
set up by following the manual, it will provide you years of great service.
We ask all of our customers to please save the original product packaging in
case you need to safely transport this portable Draft Beer Dispenser in the future.
Welcome and Thank You
Need Assistance
For your reference…
We ask that you please write down the model and serial number here, as
they are needed to obtain service for your unit if necessary. The two
numbers are on the label located on the back of your unit. You may also
want to staple your receipt to this manual. This will provide you with a
quick reference as these numbers will need to be obtained for possible
service under your warranty.
Model Number ______________
Serial Number _______________
Date Purchased ______________
To better serve you, we ask that you do the following before contacting our
customer service…
•Read this manual: it contains instructions to help you use and maintain
your portable Draft Beer Dispenser properly.
•If you received a damaged appliance: please contact the dealer that
sold you the appliance immediately.
•Read the section titled troubleshooting: in order to save you time and
money we ask you to check this section before calling customer service.
This section will help you solve common problems that might occur. If you
do require service, our friendly and efficient customer service
representatives are available online via email at [email protected] or
by telephone at 1-866-319-5473.
2

________________________________________________________________________
TABLE OF CONTENTS
UNPACKING ACESSORIES AND INVENTORY..................................................4
ADDITIONAL ACESSORIES…………………………………………………………..4
PROPER LOCATION……………………………………..…………………………....4
ASSEMBLY INSTRUCTION..............................................................................5-7
INSTALLING THE CASTERS………………………………………………………….5
INSTALLING THE BEER TAP…………………………………………………...........5
INSTALLING THE GUARDRAIL……………………………………………………....5
INSTALLING THE CO2 CYLINDER AND CO2 REGULATOR…………………...…6
INSTALLING THE KEG COUPLER-TAPPING THE BEER………………………..7
OPERATING YOUR BEER DISPENSER………………………………………..8-13
GROUNDING INSTRUCTIONS……………………………………………………….8
SETTING THE CORRECT PRESSURE FOR THE CO2 REGULATOR………….8
SETTING THE REGULATOR…………………………………………………………9
DISPENSING THE BEER & DRAW TECHNIQUE…………………………...……10
BEER CLEAN GLASSES……………………………………………………………..10
UNDERSTANDING BEER TEMPERATURE……………………………………….11
UNDERSTANDING THE TEMPERATURE CONTROL SETTING………………12
AUTOMATIC DEFROSTING…………………………………………………………12
UNDERSTANDING NORMAL OPERATING SOUNDS…………………………...12
BEER SERVING GUIDE……………………………………………………………...12
CONVERTING THE BEER DISPENSER TO AN ALL-REFRIGERATOR
APPLICATION………………………………………………………………………....13
CLEANING AND MAINTAINING YOUR DRAFT BEER DISPENER …………..13
TROUBLESHOOTING……………………….…………………………………...14-16
LIMITED WARRANTY………………………………………………………….........16
3

UNPACKING ACCESSORIES AND INVENTORY
Your Draft Beer Dispenser is supplied with all the accessories you need to install and tap
a standard American Sankey Tap ½ barrel keg. This unit can also fit ¼ barrel, 1/6 barrel,
and Cornelius kegs with standard American Sankey Tap connections.
All you need to do is set up the Draft Beer Dispenser, supply the full keg of beer,
and fill the CO2 tank.
Suggested accessories include:
A cleaning kit
Different types of taps
And more…
For more information on compatible accessories, feel free to email [email protected]
or call toll-free 866-319-5473.
Additional Accessories
Proper Location
•To guarantee that your Draft Beer Dispenser will last for years to
come, install it in a location where there is proper air circulation
and electrical connections.
This
appliance
is designed
for
“indoor”
use only
and should
not be used
outdoors
•Keep the beer dispenser away from heat and direct sunlight.
•This beer dispenser is designed for indoor use only and should
not be used outdoors.
•This beer dispenser should not be placed in a built-in or recessed
area. It is designed to be freestanding.
•The following dimensions are the recommended clearances
around the beer dispenser.
Sides------------3/4” (19mm)
Back---------------1” (25 mm)
4

ASSEMBLY INSTRUCTIONS
1. With the contents inside the cabinet removed set the beer dispenser on its side.
2. Insert each caster into the holes on the bottom corners of the cabinet. Screw the
casters in hand tight.
3. With all four casters tightened evenly, stand the unit in an upright position.
Note: Allow the beer dispenser to stand in an upright position for 8 hours before turning
on the power. This will ensure that the coolant has settled.
1. Remove the cabinet plug located on the top of the unit. Firmly grasp and twist and
pull upward. (It may help to open the cabinet and push up on the cabinet plug
with your hand from inside the unit).
Note: You should store this plug in a safe place as it is required to convert the beer
dispenser into a refrigerator
2. Take the tower and untangle the tubing. From the top of the unit, feed the tubing
through the hole and into the unit.
3. Align the black adapter at the bottom of the tower with the hole in the top of the
cabinet and insert and twist the tower until it locks into place (about ¼ a turn)
4. Align the faucet handle to be parallel with the beer tower with the spigot facing
downward and screw in the faucet counter-clockwise with your hands
5. Set the plastic drip pan into place below the faucet.
Installing the Casters
Installing the Beer Tower and Faucet
Installing the Guardrail
1. Snap the guardrail into the top of the cabinet’s guardrail pilot holes.
5

Connecting the CO2Cylinder to the CO2 Regulator and
Installing the CO2Cylinder Holder
Warning
CO2can be dangerous! CO2cylinders contain high-pressured gas, which can be
hazardous if handled improperly. Please handle with care.
Note
This section describes general CO2and keg installation. For specific
instructions, see the instructions included in the accessory box.
1. To install the CO2gas line tube to the regulator, attach one end of the CO2tube,
to the hose barb connection on the CO2regulator. Secure the tube by using one of
the two self-locking red plastic snap-on clamps. With a pair of pliers or a clamp
crimper, snap the red clamp on tightly. This ensures that there are no leaks.
2. Remove the plug located at the exterior back. Save it for later in case you decide
to convert the unit into an “all refrigerator.” Run the other end of the CO2tubing
through the open hole through the inside of the cabinet.
3. Insert a washer (if provided in the kit) into the regulator to cylinder attachment
nut. This step is only required if the regulator does not have a gasket.
4. Make sure the CO2 tank is full and that the valve is closed. Now attach the CO2
regulator to the CO2cylinder by screwing the loose golden regulator nut into the
CO2 cylinder valve and tighten with an adjustable wrench.
5. To mount the CO2cylinder holder to the cabinet, simply match up the holes on
the holder with the four screws protruding out of the back of the unit, and push
down to lock the holder in place. Position the CO2cylinder in the holder in a
manner that you would be able to read the numbers on the gauges and have easy
access to the shut-off valve. Note that the CO2 cylinder holder is designed to fit
CO2cylinders with up to 5 pounds in capacity. Smaller and larger CO2cylinders
are acceptable for use as well.
Note: your CO2cylinder is shipped empty. When you purchase your first keg of beer,
have your beer distributor fill the CO2cylinder. If they are unable to recommend a
company, another option is to look in your phone book under Fire Extinguishers or
Fire and Safety Equipment; companies that refill fire extinguishers are typically
willing to to fill CO2cylinders. Although price will vary with each market area, the
average cost for filling a 5 Lb CO2gas cylinder is $14.
6

Installing the Keg Coupler– Tapping the Beer
Your beer dispenser comes with American Sankey Tap. Before purchasing a keg, check
with your beer distributor to make sure that supplied American Sankey Tap can be used.
Many European beers require a different tap. Please contact EdgeStar customer service
online via email at [email protected] or by telephone at 1-866-319-5473 for more
information.
1. To connect the keg coupler to the keg, first, make sure the pull handle on the
Sankey tap is in the “up” (diagonal) position before locking it on to the beer keg.
Insert the keg coupler into the locking neck of the beer keg and turn clockwise
1/4- turn to lock into place. Make sure that the tap has been inserted flush into the
keg.
2. Now the keg coupler is secured to the keg. Attach the remaining open end of the
CO2tube to the Sankey Tap hose barb connection. Then, secure the tube by using
the remaining self-locking red plastic snap-on-clamp. Secure with pliers or a
clamp crimper to ensure that there are no leaks.
3. Now connect the beer line (from the tower) to the American Sankey tap. When
connecting the beer line, it is very important that a washer be installed between
the nut at the end of the beer line and the Sankey Tap. Remove the blue rubber
protective cap located on top of the Sankey Tap and screw the nut with the rubber
washer on to the top of the keg coupler, hand-tighten firmly. After hand-
tightening the nut, use an adjustable wrench to tighten the nut a bit further.
4. To tap the keg, pull the Black tap handle away from the coupler and push down
until it locks into position. Listen for the “click” of the pull handle when it shifts
into the final downward position. This will open the beer and CO2 gas valves. The
keg is now tapped.
5. Carefully tilt the beer keg and rest the edge on the metal keg floor support on the
bottom of the interior cabinet. Slide the beer keg in slowly, ensuring that it is fully
inside the refrigerator. Close the door.
6. Now make sure the valve on the CO2 regulator is closed (perpendicular to the
nose). Open the valve on the CO2 tank.
7. Check the pressure gauge on the regulator. Turn the screw jutting from the
regulator until the gauge reads 12-14 psi (for most beers).
8. Now open the valve on the regulator and make sure the psi on the gauge is still
12-14 psi.
7

OPERATING YOUR BEER DISPENSER
Grounding Instructions
Grounding Instructions
•This appliance’s plug must be grounded. In the event of a malfunction or
breakdown, grounding will reduce the risk of electric shock by providing a path of
least resistance for electrical current.
•Plug your appliance into an exclusive, properly installed, grounded wall outlet.
Do not under any circumstances, cut or remove the third (ground) prong from the
power cord. Any questions concerning power and/or grounding should be directed
toward a certified electrician.
•This appliance requires a standard 110~120 volt, 60Hz electrical outlet with three-
prong ground.
•Do not use outlet adaptors if unit. No other appliance should be plugged into the
same outlet. Be sure that the plug is fully inserted into the outlet.
Setting the Correct Pressure for the CO2Regulator
When dispensing keg draft beer, the goal is to keep the CO2level prescribed by the
brewer. Any change in the CO2level will alter the taste, pouring characteristics and
appearance of the beer.
Most breweries in the U.S. recommend a CO2 pressure between 12-14 lbs for Ale and
Lager types of draft beers. This CO2 pressure will maintain the level of carbonation
specified by the brewery.
If you are unsure what the recommended CO2 pressure is for the beer you are dispensing,
simply inquire with the company you are purchasing your kegs from. If they do not
know, they can make a quick call to the beer distributor or brewery to find out this
information for you.
If the draft beer is dispensed with too low of a pressure, the CO2 that is dissolved in the
beer will “break out” of the beer. Initially this will cause the small bubbles of broken out
CO2 to float up the beer hose which will result in foamy beer. And over time the low
pressure will result in flat beer.
If the draft beer is dispensed with too high of a pressure, over time more CO2 will be
absorbed into the beer. Initially, this will not cause any problems, but over time this will
result in over-pressurized foamy beer.
8

Setting the Regulator
EdgeStar’s Draft Beer Dispenser comes with a single gauge CO2gas regulator that has a
0-60 lb. pressure gauge showing the gas output pressure.
Once the regulator is securely attached to the gas cylinder:
1. Close the shut-off valve on the regulator, and open the valve on the cylinder
completely.
2. Slowly turn the regulator adjustment screw until the desired pressure is shown on
the output gauge.
Note: on most regulators designed for draft beer, turning clockwise will increase
the output pressure, and turning counter-clockwise will decrease the output
pressure.
3. Open the shut-off valve on the regulator to allow gas flow from the regulator to
the keg coupler.
Note: You will hear the keg pressurizing the output needle will drop momentarily
until the pressure has equalized. Then the needle will return to the point you set it
at.
4. The keg coupler (usually the American Sankey Tap) is designed with a pressure
relief valve (PRV). Pull the ring on the PRV briefly to allow gas to vent.
Note: This will permit gas to glow through the regulator and help obtain a more
accurate reading on the output pressure gauge.
5. Re-check the output pressure on the regulator, and if necessary re-adjust using
step #2 until the desired pressure is shown.
Note: It is always wise to follow up any adjustment to the regulator with a brief
pull of the PRV ring to ensure an accurate output reading.
9

Dispensing the Beer and Proper Drawing Technique
Note: Allow the keg to settle and acclimate to refrigeration for 2-4 hours prior to
dispensing beer.
Using the
proper
draw
technique
to dispense
beer should
allow you
to fill a 12
oz glass
leaving
approximat
ely ¾”-1”
of foam.
1. Make sure that the beer dispenser is plugged in properly to a
120V, 60Hz, 15Amp grounded outlet.
2. Rinse a “Beer Clean” glass under cold water. (see below for
more information on “Beer Clean”)
3. Place glass beneath the faucet; tilt at a 45˚angle leaving
approximately ¼” between glass and faucet.
4. Open faucet handle quickly and completely and fill the glass to
2/3 full.
5. Level the Glass and finish topping off by continuing the pour in
the center of the glass.
6. Make sure the handle is fully returned to its previous off position when the draw
is complete.
7. Proper foam should leave a tight, creamy head, and the head on the average glass
should be ¾” to 1” high.
Beer Clean Glasses
We recommend that you reserve a set of glasses specifically to the enjoyment of your
EdgeStar Draft Beer Dispenser. Do not wash beer glasses together with glasses that have
contained milk or any other fatty substances.
Using a glass for anything else may leave residues that are extremely hard to get rid of.
Wash them carefully after each use with very hot water, use detergent rather than soap if
more than water is needed, and then consider cleaning them with baking soda.
Let the glasses air dry in a dish rack. If water droplets cling to the glass or if spots show
while drying, then the glass is not clean. Wash them again.
10