eisenblatter VARILEX WSF 900 DUO User manual

Operating Instructions
Detail drawing
Spare part list
VARILEX
®
WSF 900 D O

Measured vibration value
The valued acceleration typically is 7 m/s²
sage
This angle grinder can be used for separating and grinding many different materials, e.g.
metal or stone. In case of doubt please read the manufacturer’s instructions. Do not use this
product in any other way as stated for normal use.
Mains connection
onnect only to a single-phase A current supply and only to the mains voltage specified on
the rating plate. onnection to sockets without earth protection is possible as the appliance
features protective insulation to DIN 57740/VDE 0740 and EE 20. Radio suppression com-
plies with the European standard EN 55014. When fitting the plug, make sure that the brown
(live) wire of this appliance is connected to the plug terminal marked L or coloured red, and
the blue (neutral) wire of this appliance is connected to the plug terminal marked N or col-
oured black. Under no circumstances must the wires of this appliance be connected to the
earth terminal of the plug marked either E, with the earth symbol, or coloured green or
green/yellow.
Smooth start
The electronic smooth start will prolong the life of both the motor and the gears.
Switching on and off
Switching on: Push the sliding switch forward. To lock, depress the front part of the switch.
Switching off: To unlock, depress the back part of the sliding switch. The switch will automati-
cally move back to "0".
VARILEX
®
WSF 900
Application:
Angle grinder
Linear grinder
Grinding belt roller
Stationary grinder
The VARILEX
®
WSF 900 Duo
...used as a high torque angle grinder for flap discs up to 115 mm in diameter, the FIX Hook & Loop
system and with the adapter for the MINI-FIX Hook & Loop system
...used as a linear grinder. The expansion roller simply screws to allow 50 mm grinding sleeves
to be used (Art.-No. 65210)
…with grinding belt roller for working on pipes (Art.-No. 65215)
…with holder for use as a stationary grinder (accessory) (Art.-No. 10009)
Rough grinding
Putting too much weight on the machine will damage the angle grinder and increase the discs’ wear;
grinding performance will suffer.
Separating
Never use a cutting disc for grinding. The cutting disc must have a proper cutting edge. When sepa-
rating stone, a guide shoe is prescribed!
Surface grinding
For surface grinding use a plastic grinding disc with abrasive paper.
For removal of rust or old paint coats, we recommend to use a steel brush (saucepan brush).
Optimum speed range
Application: Electronics
Sanding of plastics with grinding disc and abrasive paper A-
Sanding of wood and removal of paint with grinding disc and abrasive paper B-D
Sanding of metal with grinding disc and abrasive paper -F
Removal of rust from metal with steel-wire brushes D-F
Grinding of steel, utting steel and stone G
Polishing with backing pad and lambs wool bonnet A-B
Grinding with fan-type grinding discs F-G
Electronic
The number of revs is adjusted electronically when the load increases.
In case of a longer overload period the speed is decreased electronically. The machine contin-
ues to run slowly to cool down the motor coil. After switching off and on the machine can be
used at rated load. The duration of cooling-down period depends on the grade of overload.

The new ‘Quick-Lock’ cable system allows a quick change of the machines (e. g. PTX - 500).
Safety advice:
• Please pay attention to the safety instructions in the attached leaflet!
• Do not pierce the motor housing as this could damage the double insulation (use adhesives).
• Always pull the plug from the mains before making any settings or carrying out maintenance.
• Only plug-in when machine is switched off.
• Keep mains lead clear from working range of the machine. Always lead the cable away behind you.
• Before use check machine, cable, and plug for any damages or material fatigue. Repairs should only be carried out
by authorised service agents.
• After switch off, the machine will not be idle immediately. (After-running of the work spindle.)
Allow the machine to come to a stop before putting down.
• Never reach into the danger area of the machine when it is running.
• Always wear safety goggles and ear protectors when working with this machine. It is further recommended to wear safety gloves, apron, as
well as sturdy non-slipping shoes.
• Always use the additional handle.
• Always use the protecting cap when roughi ng-down and separating.
• Only use tools whose permitted speed is at least as high as the highest no-load speed of the machine.
• Pay attention to the dimensions of the grinding disc. The mounting hole diameter must fit the mounting flange without play.
Do not use reducer pieces or adapters.
• heck grinding tools before use. The grindi ng tool must be properly mounted and turn freely.
Perform a test run for at least 30 seconds without load. Do not use damaged, out of round or vibrating grindi ng tools.
• Immediately switch off the machine in case of considerable vibrations or if other malfunctions occur.
heck the machine in order to find out the cause.
• Always use and store the grinding discs according to the manufacturer's instructions.
• When grinding metal, flying sparks are produced. Take care that no persons are endangered. Because of the danger of fire,
no combustible materials should be located in the vicinity (spark flight zone). Do not use dust extraction!
• Always hold the machine in a way that sparks or sanding dust fly in counter direction to your body.
• Dust that arises when working in stones with crystalline silicic acid can damage your health. do not work on any material containing asbestos.
Please note the safety regulations, VBG, of the employer's liability insurance association.
• Never use a cutting disc for grinding. Do not subject cutting discs to side pressure.
• When separating stone the guide shoe must be used!
• The adjusting nut must be tightened before starting to work with the machine.
• The work piece must be fixed if it is not heavy enough to be steady. Never lead the work piece to the grinding disk with your hand.
• In case of extreme operating conditions (e.g. when smoothing metals with the supporting disk and vulcanised fibre disks) strong contamina-
tion can build up inside the angle grinder.
In such cases it is recommended to shorten the cleaning cycles and/or add a residual current operated device.
VARILEX
®
WSF 900
Speed selection (AG 1300-125 XE)
Speed pre-selection with the setting wheel:
A = lowest speed G = highest speed
Mounting the protective cover
Open the clamping lever. Push the protective cover over the gear neck, if necessary slightly
loosen the nut of the tension screw.
EASY-LOCK clamping nut
1. Secure the disc loosely and tighteen by hand using the EASY-LO K clamping nut.
2. Press the spindle lock and tighten the disc by turning it clockwise by hand. That´s all!
3. To release the disc press the spindle lock and turn the disc anti-clockwise by hand.
Fitting the working tool
Always disconnect the plug from the socket before carrying out any work on the machine.
Maintenance
Keep the machine and the ventilation slots clean.
Only use Original accessories and spare parts. Should components which have not been de-
scribed need to be exchanged please contact one of our Atlas opco service agents.
Service agents
Worldwide service by Atlas opco. The corresponding addresses are to be found in the at-
tached brochur e.
Technical data
900 Watt, 220 – 240 V, 50 – 60 Hz. ontinuous speed control by speedo generator (2000 -
5000 min
-1
) (constant number of revs). Weight approx . 1,8 kg.
Guarantee
A 12 month guarantee (as from invoice date) is given for all technical and mechanical parts,
except in the case of outside culpability.
Spares can be supplied according to the list. We will carry out necessary repairs.
Advice for operation
When grinding, do not press into the tool, but move it evenly to and fro on the work piece.
For best results, hold the disc at an angle of at least 30° to the working surface.

VARILEX
®
WSF 900
Typ 900 - 220 V

VARILEX
®
WSF 900
Typ 900 - 220 volts
220 volts version
Pos. Item
No. Designation Pos. Item No. Designation
1 52004-3 cable QUI K-LO K 20 53120 clamping disc
2 53102 motor - plastic case 21 53121 gear box
3 53103 service case cover 22 51402 spindle lock
4 53104 magnetic field 23 53122 ball bearing
5 53105 armature with pinion 24 51407 sealing disc
6 53106 fan 25 51408 locking ring
7 53107 ball bearing 26 53126 disc
8 51110 sealing ring 27 53127 spindle
9 53109 flange 28 53128 crown wheel
10 53110 carbon brush holder 29 53032 bearing shield
11 53111 switch lever 30 53035 spacer ring
12 53112 lever-rod 31 51417 sealer ring
13 51417 sealing ring 32 53038 disc 0,1 mm
14 53114 bearing cover 33 53039 disc 0,2 mm
15 53115 electronic-unit 34 53040 disc 0,3 mm
16 53116 carbon brush 35 53135 sealing ring
17 53117 switch 36 53136 cover guard
18 53118 condenser 37 52699 handle with foam M8x40
19 53119 cable connection 38 53138 motor-screw set
Stand: 09. March 2011 Subject to change!

Gerd Eisenblätter GmbH Jeschkenstr. 10 DE-82538 Geretsried
CE Declaration of conformity for
VARILEX
®
WSF 900
Operating instructions
ENGLISH NEDERLANDS
EC DECLARATION OF CONFORMITY
We declare under our sole responsibility that this product is in conformity
with the following standards or standardi-
zation documents: EN 60745, EN 55014-1, EN 55014-2,
EN 61000-3-2, EN 61000-3-3 according to the provisions of the reg-
ulations 2006/ 42/EG, 2004/108/EG.
EC-KONFORMITEITSVERKLARING
Wij verklaren op eigen verantwoording, dat dit produkt voldoet aan de
volgende normen of normatieve dokumenten: EN 60745, EN 55014-1,
EN 55014-2, EN 61000-3-2, EN 61000-3- 3 volgens de bepalingen van
de richtlijnen 2006/42/EG, 2004/108/EG.
DE TSCH DANSK
CE-KONFORMITÄTSERKLÄR NG
Wir erklären in alleiniger Verantwortung, dass dieses Produkt mit den
folgenden Normen oder normativen Dokumenten übereinstimmt: EN
60745, EN 55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3 gemäß
den Bestimmungen der Richtlinien 2006/42/EG, 2004/108/EG.
CE-KONFORMITETSERKLÆRING
Vi erklæerer under almindeligt ansvar, at dette produkt er i ove-
rensstemmelse med følgende normer eller normative dokumenter: EN
60745, EN 55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3 i hen-
hold til bestemmelserne i direktiverne 2006/42/EG, 2004/108/EG.
FRANÇAIS NORGE
DÈCLARATION "CE" DE CONFORMITÉ
Nous déclarons sous notre propre responsabilité que ce produit est en
conformité avec les normes ou documents normalisés: EN 60745, EN
55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 conformément aux
termes des réglementations 2006/42/EG, 2004/108/EG.
CE-ERKLÆRING AV KONFORMITET
Vi overtar ansvaret for at dette produktet er i overenstem-
melse med følgende standarder eller standard-dokumenter: EN 60745,
EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 i samsvar med
bestemmelsene i direktivene 2006/42/EG, 2004/108/EG.
ITALIANO SVENSKA
DICHIARAZIONE DI CONFORMITÀ CE
Assumendone la piena responsabilità, dichiariamo che il prodotto è con-
forme alle seguenti normative ed ai relativi documenti: EN 60745, EN
55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 in base alle prescrizi-
oni delle direttive 2006/42/EG, 2004/108/ EG.
CE-KONFORMITETSFÖRKLARINGEN
Vi intygar och ansvarar för att denna produkt överensstämmer med
följande norm och dokument: EN 60745, EN 55014-1, EN 55014-2, EN
61000-3-2, EN 61000- 3-3 enligt bestämmelserna i riktlinjerna 2006/42/
EG, 2004/108/ EG.
ESPAÑOL S OMI
DECLARACION DE CONFORMIDAD CE
Declaramos bajo neustra sola responsabilidad que este producto está en
conformidad con las normas o docu-mentos normalizados siguientes : EN
60745, EN 55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3 de acuer-
do con las regulaciones 2006/42/EG, 2004/108/EG.
TODIST S CE-STANDARDINM KAIS DESTA
Todistamme täten ja vastaamme yksin siitä, että tämä tuote en allalue-
teltujen standardien ja standardoimisasiakirjojen vaatimusten mukai-
nen: EN 60745, EN 55014-1, EN 55014-2, EN 61000- 3-2, EN 61000-3-3
seuraavien ohjeiden määräysten mukaisesti: 2006/42/EG,
2004/108/EG.
PORT G ES GREEK
DECLARAÇÃ0 DE CONFORMIDADE CE
Declaramos sob nossa exclusiva responsabilidade que este producto
cumpre as seguintes normas ou documentos normativos : EN 60745, EN
55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 de acordo com as
disposições das directivas 2006/42/EG, 2004/108/EG.
∆΄HΛΩ∑Н ∑ΥМΒΑΤΙΚ΄ОΤΗΤОΣ
∆ηλώvoυµε υттεuθύvως óтı тo проїóv αuтó εіvαı καтασκεuασµέvo
ơúµφωvα µε тоuς εξής καvovισµοúς ή καтαơкεuασтıκές σuσтάσεıς: EN
60745, EN 55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3
σúµφωνα µε тıς
δıαтάξεıς тων Οδηуıών: 2006/42/EG, 2004/108/EG.
Gerd Eisenblätter GmbH