Electronics SP44 User manual

MICROPROCESSOR
BOILER HEATER
MANUAL
WARRANTLY CARD
CONTROLLERS FOR
CENTRAL HEATING BOILERS
TEMPERATURE CONTROLLER
SP44

1. Front Panel Description
2Manual SP-44
1. Power ON (Hold the ENTER button for 2 seconds)
2. LCD Display
3. Control lights
4. Control buttons
5. Blower switch ON light.
6. Central Heating (C.H.) switch ON lamp
7. Hot Water Storage Tank (H.W.S.T.) switch ON lamp
8. Floor Heating Pump switch ON lamp
9. Conveyor switch ON lamp.
The view of the controller
with its functionalities marked
12
34
5 6 7 8 9

2. Usage
3
Manual SP-44
This device is designed to automatically manage the cauldron, turn on the
pumps: the circulation pump, water pump, and floor heating pump, within the
central heating installation. The controller cooperates with the auger of the
cauldron. The control process is managed by the control of the liquid
temperature inside the central heating cauldron.
The controller has two modes:
1. Operational mode (air temperature is lower than the temperature set).
2. Maintenance mode (air temperature is greater than the temperature set).
The controller allows keeping the temperature set at the hot air outlet.
3.Controller handling
In order to turn on the controller you need to press the ENTER button.
After turning it on you will see its main page on the display, which shows the
following data:
Achieved and pre-set central
heating temperature
Achieved and pre-set temperature
of the Hot Water Storage Tank
The ENTER button - turn the device on, enter menu, accept change.
The EXIT button - preview of the cauldron operational state, exit without
saving.
O O
C.H. 22 C SET 55 C
O O
H.W.T.S 22 C SET 45 C

4Manual SP-44
AIR TEMPERATURE
O
100 C
The ( ) button, allows menu navigation, parameter changes, change of
central heating temperature, turn ON/OFF summer mode.
The ( ) button, allows menu navigation, parameter changes of the Hot
Water Tank, turn ON/OFF the hot water tank.
All parameters in settings menu are individually depending on type of the
installatin, and the caloric value of the fuel.
- MANUAL START - this function is used to
kindle the cauldron, it allows independent
star of the blower exhaust, conveyer and
both pumps
MANUAL START
BLOWER
Pressing the ENTER button turns ON or OFF one of the exists. Using buttons
( ) and ( ) we can change exists which we intend to turn ON or OFF. With
the EXIT button we can go back to settings menu.
- FUEL SUPPLY - this function is used to
set the time when the fuel is supplied by
the conveyer in the heating mode.
FUEL SUPPLY
FUEL SUPPLY
30 SEC.
- FUEL SUPPLY PAUSE - this function is
used to set fuel supply pause time in the
heating mode.
FUEL SUPPLY PAUSE
FUEL SUPPLY PAUSE
30 SEC.

5
Manual SP-44
- BLOWER POTENCY - this function is
used to set the potency with which the
blower insufflates air to the hearth.
BLOWER POTENCY
BLOWER POTENCY
SUSTAINING
OPERATION
SUSTAIN PAUSE
SUSTAINED
PAUSE
SUSTAINED
OPERATION
SUSTAINED
OPERATION
BLOW DELAY
70%
15 MIN.
30 SEC.
- BLOW DELAY - this function allows to
extend the blower operation time in
relation to the conveyer in suspend
mode. BLOW DELAY
10 SEC.
- SUSTAINED OPERATION - this
function allows to set operation time of
the blower and the conveyer in the
suspend mode.
- SUSTAIN PAUSE - this function allows
to set an intermission between turning
on the blower and turning on the
conveyer in sustain mode.
- SUSTAINING OPERATION
-H.W.S.T. HISTERESIS - this function
allows setting usable water hysteresis,
which creates a delay powering on the
hot water storage tank by pre-defined
O
temperature: 2 C hysteresis, expected
O
temperature is 50 C the pump will be
turned on, when the temperature of the
O
usable water reaches 48 C
H.W.S.T.
HISTERESIS
H.W.S.T.
HYSTERESIS O
2 C
- C.H. vs.H.S.W.T. PRIORITY C.H. vs. H.W.S.T.
PRIORITY

6Manual SP-44
H.W.S.T. PRIORITY
- H.W.S.T. PRIORITY - H.W.S.T. starts
working, and operates until the
temperature reaches the level set. Once
the usable water reaches the desired
temperature the H.W.S.T. pump turns off
and C.H. and floor heating turns on.
- C.H. PRIORITY - in this mode all pumps
start working, when the cauldron
O
temperature reaches 35 C. The central
heating pump operates constantly, and
the floor heating pump and hot water
storage tank pump will turn off
automatically when the temperature
reaches the temperature set. In this mode
the H.W.S.T. temperature cannot be
higher than central heating temperature
C.H. PRIORITY
- CIRCULATION + CLOCK (optional) -
this function is used to set working areas
and time as well as to set the time when
the circulation pump turn on. The
controller has three working areas: Mon-
Fri ans Sat-Sun. Each has three modes
for power on times.
CIRCULATION
+ CLOCK
- TURN ON CIRCULATION - it is used to
turn ON/OFF that functionality TURN ON
CIRCULATION
- Mon-Fri and Sat-Sun CIRCULATION -
with the ENTER button we enter the
settings of turn on time ranges, with
buttons we can set time, and with
buttons we set zones and then confirm
with ENTER button, the hour parameter
start flashing. With buttons ( ) ( ) we
set the parameter.
To accept and move to next parameter
we press ENTER. There is an option to
turn off a particular zone, in that case we
need to set pump turn off time before the
pump turn ON time.
MF0 06:30 - 7:30
MF1 13:00 - __:__
MF0 06:30 - 7:30
MF1 13:00 - __:__

7
Manual SP-44
- SETTING THE CLOCK - after pressing ENTER button we enter the clock
settings. Using buttons ( ) ( ) we set flashing parameter, and with the
ENTER button we confirm and go the next parameter.
- ECONOMICAL MODE (PI) - it is based
on precentage reduction of the supplied
fuel by the controller. The closer the
temperature isto the temperature given,
the lower is the precentage level of the
o
fue supplied. Control range between 0 C
o
and 5 C, it is worth remembering, to set
the economical mode gradually starting
MF0 06:30 - 7:30
MF1 13:00 - __:__
MF0 06:30 - 7:30
MF1 13:00 - __:__
o
with 1 C. If the cauldron reaches the given temperature (suspension mode)
o
we can set 2 C etc. If the cauldron won’ be able to reach given temperature
we need to go back to the previous settings meaning those ones when the
cauldron went into suspension mode. The economical mode should be
used when the controller is set optimally and accordingly to the
environment, meaning the type of fuel and type of installation.
At first the blower potency should be set, we need to remember that too
high power will cause the coal to slag and too low power will leave
unburned coal in the ashpan. Once the blower is set, we need to set fuel
supply. It has to be set in a way that allows the cauldron to reach the
desired.
- FLOOR HEATING - the controller
includes foor heating pump control. This
controller is equipped with a power
output for the floor heating pump and a
temperature sensor fitted to the return
part of the floor heating installation. The
floor installation requires also fitting a
three way valve on the way out of the
cauldron in order to reduce the temperature of supply instalation. This
function allows temperature reading and keeping constant temperature of
the floor heating system. Turning this function off happens in the same
way, as for the other pumps (we need to go below the minimal
temperature, then two horizontal lines will appear on the display, we need
to press ENTER to accept. To restart the function we need to set desired
temperature and press ENTER).
FLOOR HEATING
FLOOR
TEMPERATURE o
35 C

8Manual SP-44
- DEFAULT SETTINGS - the controller
has pre-programmed settings; we can
go back to those settings at any time.
However we need to remember, that all
personal settings will be lost.
DEFAULT SETTINGS
DEFAULT SETTINGS
YES
- END OF WORK - turning off the
controller in order to turn it on again - we
need to press and hold the EXIT button.
END OF WORK
END OF WORK
YES
INSTALL SETTINGS
- INSTALLATION SETTINGS
ESTINGUISH. TIME
ESTINGUISH. TIME
60 MIN
EXTINGUISHING TIME - this function is
used to set time which measured after
reaching the temperature lower that the
one set at extinguishing temperature
point. Once the set time passes the
controller shuts down the cauldron and
communicates lack of fuel.
- EXTINGUISHING TEMPERATURE -
this function is used to set central
heating temperature below which the
time set at the extinguishing time is
being counted down. Once the
temperature is below the temperature
set and after the time passes the
controller terminates operations and
communicates lack of fuel.’’
ESTINGUISH.
TEMPERATURE
ESTINGUISH. o
TEMPERATURE 35 C
Setting those settings incorretly may cause extinguishing the cauldron
although the fuel has not been completly burned.

9
Manual SP-44
- TYPE OF THE BLOWER ENGINE
TYPE 1 - adjustable engines
TYPE 2 - un-adjustable settings
ENGINE TYPE
ENGINE TYPE 2
The controller is a universal device designed to work with all type of blowers
currently available on the market. During fitting of the controller to the cauldron
we need to check the type of the engine our blower has. To check the blower
power we set it to 30% and then to 99%. If the fan speed remains the same it
means that the blower engine is un-adjustable, in such case we set the engine
type to type 2.
The Electronics Company is not responsible for choosing incorrect blower
engine settings. Such damage will not be subject to the warrantly.
- BLOWER STARTUP - this function is used
to set 100% operational power of blower
with a parameter (between 1 and 5 sec.)
which has to be adjusted due to temporary
power losses of the fan. If we see that the
fan works incorrectly during the startup (it
cannot start) we should increase the startup
time.
- ROOM CONTROLLER - it is possible to
connect room contoller to the main
controller. It controls the central heating
pump. There is a twisted pair cable coming
out of the controller which needs to be
connected to the mounting strip. While
connecting the room controller the mounting
strip no external power supply should be
connected. Once the function is on, an arrow
appears on the display (left upper corner).
This function shouldn’t be turned on unless
the room controller is connected to the
device.
BLOWER STARTUP
BLOWER STARTUP
ROOM CONTROLLER
ROOM CONTROLLER ON
O O
C.H. 50 C SET 55 C
O O
H.W.T.S 50 C SET 45 C
10 SEC.

10 Manual SP-44
- HELIX TEMPERATURE - this function
prevents the fuel in the cauldron bin from
ignition. If the helix temperature goes up
beyond the one set up by the user
conveyer starts supplying fuel for 10
minutes to prevent the fuel in the
cauldron bin from ignition.
HELIX TEMPERATURE
MAX HELIX
TEMPERATURE o
60 C
Technical specification
o o
źCentral Heating temperature regulation range 35 C - 80 C.
o o
źHot water tank storage temperature regulation range 35 C - 65 C.
o o
źFloor heating temperature regulation range 20 C - 55 C.
źBlower regulation.
o o
źOperational within outer temperature range 0 C - 40 C.
źAutomatically saves setting during a power outage.
źRelative air humidity 95%.
źIsolation Class I.
źElectrical security 8A.
źThe controller has a function designed to protect the cauldron from
o
overheating over 94 C, the thermostat automatically disconnects the fan
circuits.
źThe controller has a fire sustain function, after reaching previously set
temperature of the cauldron it turns the fan on occasionally and
supplies fuel via the helix conveyer simultaneously.
źThe controller has a function that prevents premature freezing of the
o
installation, once temperature gets below 6 C the circulating pump
starts automatically.
źThe controller has a function that prevents the fuel from ignition inside
the conveyer (Helix temperature) once the temperature rises above the
temperature given the conveyer starts supplying the fuel. It prevents the
cauldron from serious damage.
źThe controller has a second level of thermal security (backup
thermostat), which prevents the cauldron from overheating.

11
Manual SP-44
5. Usage
1. Connect power supply to C.H. and H.W.S.T. pums as well as to the floor
heating pump:
a. to „grounding” clamp the green-yelow,
b. to „N” clamp the blue wire,
c. to „L” clamp the brown wire
2. After connecting controller to the mains and connecting pumps the
controller is ready to work. We need to remember that the controller is
provided with the default settings, and that we need to adjust it to our
needs.
3. Technical condition of the controller should be checked periodically.
After performing all the above mentioned activities the
controller provides:
1. Sustaining constant temperature of the central heating cauldron set by
the user by automatic fuel supply and turning on the blow in to the
hearth.
2. Automatic turning on of the central heating, floor heating and hot water
tank storage pumps.
3. Automatic blower switch off as well as the pumps and the conveyer once
all the fuel from this bin is used.
4. Constant temperature readings.
6. Error messages
Error 0 - Device malfunction
Error 1 - EEPROM memory malfunction
Error 2 - Central Heating sensor malfunction
Error 3 - Hot water storage tank sensor malfunction
Error 4 - Helix sensor malfunction
Error 5 - Floor heating pump malfunction
Error 6 - Central Heating temperature too high
Error 7 - Helix temperature too high
Error 8 - Hot water tank storage temperature too high
Error 9 - No fuel

12 Manual SP-44
7. Fuse exchange
To change the fuse it is essential to disconnect the power cable from the socket.
8. Fitting recommendations
1. The controller should be fitted by a skilled person.
2. The controller should be located in a place where it won’t get warmed up
o
over 40 C.
3. Fitting should be conducted according to point 5 (Usage).
4. The device should be fitted and used and operated in accordance with
the rules of procedure with electric equipment. The controller cannot be
exposed to water, or steam liquefaction e.g. rapid temperature changes.
5. If the controller works incorrectly things mentioned below should be checked:
źThe fuse at the front side of the panel,
źCheck connectons and technical condition of other devices such as
the blower, pups and the conveyer,
źRevers the controller to default settings
6. The cauldron should have reverse valves on Central Heating and hot
water tank storage circuits.
7. The floor heating requires fitting a three way valve on the cauldron
output in order to reduce the temperature of the installation.
ATTENTION!!!
To properly connect the pumps and the blower the controller
has to be disconnected from the power supply.
9. Electrical parameters
1. Voltage ~230V/50Hz
2. Power consumption (no-load) 2W
o o
3. Operational temperature range 0 C - 40 C
4. Output load:
blower: 100W
pumps: 100W
Central Heating 100W
Hot water tank storage 100W
Circulation 100W
Floor heating 100W
Conveyer max 250W

10. Warranty card
1. Manufacturer guarantees good quality of equipment, guarantee and
post-guarantee services.
2. Manufacturer grants the guarantee of failure-free controller operation
for the period of 24 month from purchase date.
3. Failures and damages revealed during warranty period shall be
eliminated immediately, free of charge within not longer than 14 days
from the day of delivering the device for repair at manufacturer location.
4. Shipment costs are incurred by the customer.
5. When making a complaint failure description should be attached.
6. Warranty does not include damages arose due to improper operation
by the user or modifications and repairs performed not by service centre.
7. Seller is obliged to fill in the warranty card on the day of giving out the
equipment. Warranty card which is not filled in or having any corrections
or cross outs precludes exercising warranty rights.
13
Warrantly card
Information on utilization of electric and electronic devices
This symbol placed on products or documentation attached to
them informs that unserviceable electric or electronic devices must
not be thrown away together with garbage. Proper behaviour in
case of necessity of utilization, reuse or components recovery
consists in handing over the device to specialized collection point
where you shall not be charged. Proper utilization of the device
enables preservation of valuable resources and avoidance of
negative effect to the health and environment. Detailed information
about the nearest collection point may be obtained from your local
authorities.

14 Warrantly card

15
Notes

MANUFACTURER:
Electronics S.C.
Paweł Wilgocki, Piotr Wilgocki
ul. Moczydło 10a, 30-698 Kraków
tel. [phone], fax [phone]
e-mail: [email protected]