Elliott Soot Buster Manual

www.elliott-tool.com
Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation
Soot Buster
Fire Tube Boiler Cleaner
Operating and Maintenance Instructions

TABLE OF CONTENTS
Introduction .......................................................................................................... 4
Safety Guidelines ................................................................................................. 5
Receiving & Installation ........................................................................................ 7
Operation.............................................................................................................. 8
Specications....................................................................................................... 9
Part Numbers & Diagrams.................................................................................. 10
Troubleshooting Guide ....................................................................................... 11
General Tips ....................................................................................................... 12
Warranty ............................................................................................................. 13

4 Soot Buster
INTRODUCTION
Thank you for purchasing this Elliott product. More than 100 years of experience have been employed
in the design and manufacture of this control, representing the highest standard of quality, value and
durability. Elliott tools have proven themselves in thousands of hours of trouble-free eld operation.
If this is your rst Elliott purchase, welcome to our company; our products are our ambassadors.
If this is a repeat purchase, you can rest assured that the same value you have received in the past
will continue with all of your purchases, now and in the future.
The Soot Buster has been designed for the following types of equipment:
Firetube Boilers
If you have any questions regarding this product, manual or operating instructions, please call Elliott
at [phone] toll free (USA only) or [phone], or fax us at [phone]
for immediate service.

Soot Buster 5
SAFETY GUIDELINES
Read and save all instructions. Before use, be sure everyone using this machine reads and
understands this manual, as well as any labels packaged with or attached to the machine.
• Know Your Elliott Tool. Read this manual carefully to learn your tool’s application and
limitations as well as the potential hazards specic to this tool.
• Keep Work Area Clean and Well Lit. Cluttered, dark work areas invite accidents.
• Dress Properly. Do not wear loose clothing or jewelry. Wear a protective hair covering
to contain long hair. It is recommended that the operator wear safety glasses with
side shields or a full face shield eye protection. Gloves and water repellant, nonskid
footwear are also recommended. Keep hands and gloves away from moving parts.
• Use Safety Equipment. Everyone in the work area should wear safety goggles or
glasses with side shields complying with current safety standards. Wear hearing
protection during extended use, respirator for a conned space and a dust mask for
dusty operations. Hard hats, face shields, safety shoes, respirators, etc. should be
used when specied or necessary. Keep a re extinguisher nearby.
• Keep Bystanders Away. Bystanders should be kept at a safe distance from the work
area to avoid distracting the operator and contacting the blade.
• Use The Right Tools. Do not force a tool or attachment to do a job or operate at a
speed it was not designed for.
• Use Proper Accessories. Use Elliott accessories only. Be sure accessories are properly
installed and maintained.
• Check for Damaged Parts. Inspect guards and other parts before use. Check for
misalignment, binding of moving parts, improper mounting, broken parts or any other
conditions that may affect operation. If abnormal noise or vibration occurs, turn the
tool off immediately and have the problem corrected before further use. Do not use a
damaged tool. Tag damaged tools “Do Not Use” until repaired. A damaged part should
be properly repaired or replaced by an Elliott service facility. For all repairs, insist on
only identical replacement parts.
• Keep Hands Away from All Moving Parts.
• Do Not Overreach. Maintain Control. Keep proper footing and balance at all times.
• Stay Alert. Watch what you are doing, and use common sense. DO NOT use a
tool when you are tired, distracted or under the inuence of drugs, alcohol or any
medication causing decreased control.
• Unplug Tool. Unplug tool when it is not in use, before changing accessories or
performing recommended maintenance.
Continued On Page 6

6 Soot Buster
SAFETY GUIDELINES
• Maintain Tool Carefully. Keep tools sharp and clean for best and safest performance.
Follow instructions for lubrication, maintenance and changing accessories. For
more information see “Maintenance” section. Periodically inspect the tool cord and
extension cords for damage. Have damaged parts repaired or replaced by an Elliott
service facility.
• Store Idle Tools. When not is use, store your tool in a dry, heated, secured place. For
more information see “Maintenance” section.
• Maintain Labels and Nameplates. These carry important information and will assist you
in ordering spare and replacement parts. If unreadable or missing, contact an Elliott
service facility for a replacement.
• Do not leave the system running from one tube to the next. The system should only be
running inside a tube.
• The operator must stand clear of the hose coils to avoid entanglement. The hose
should only be guided keeping hands well clear of hte tube entrace.
• The system must be used only for the purposes for which it was designed. Do not
throw the components on the oor, strike the housing in any way or use the parts as a
hammer to knock material into place. Any hard blow to the cylinder body can distort
the bore to the extent that the piston will seize and will need repair.
• The system must never be run without an oil supply. Lack of oil will result in
accelerated piston and bore wear and in extreme cases seizure of the piston. ALWAYS
ensure the lubricator is full before starting cleaning operations and that it is owing
when the tool is running.
• Do not exceed the recommended air pressure. Be sure the air pressure gauge is
operating properly and is checked with every use.

Soot Buster 7
RECEIVING & INSTALLATION
Unpacking
The Elliott Soot Buster is shipped in a carton complete with all accessories listed. On arrival,
check for external damage to the box. If damage is found, notify the carrier and the supplier so
insurance inspectors can examine the box before it is unpacked. When opened, check the
contents against the packing and parts list. Report any damage or shortage to Elliott.
Ensure that there is no packaging material left inside the openings of the machine, especially
in the air inlets.
It is important that the system is assembled in the following sequence. Please refer to the diagram on
page 10.
Connecting
1. Check and make sure that air supply is shut-off. Connect air hose (1) to an air supply.
2. With one end of the 33 foot air hose (1) into the air supply, insert the other end into the air
inlet side of the lter lubricator (2). If necessary, ll the lubricator with clean SAE Oil.
3. Insert one end of the 16.5 foot air hose (3) into the socket on the stopcock side of the lter
lubricator (2) and the other into the socket on the foot valve (4). Insert the 33’ heavy-duty
hose (5) socket onto the foot valve male connection and slide the optional Y-Tube (6) down
the hose as shown on the opposite page.
4. Set the lter lubricator (2) shut off cock to the “Off” position, (the T-handle across the line of
ow). Set the foot valve (4) to the “Off“ position, (the foot pedal in the horizontal position).
Switch on the air supply and check the system pressure on the lter lubricator (2) gauge,
adjust if necessary. Open the shut off cock on the lter lubricator (2) and set the foot valve to
the “On” position. Allow a burst of air to ow through the system to purge the line.
5. Screw the air pulsator (7) onto the swivel end of the heavy-duty hose (5) and tighten down.
6. Holding the hose (5) about two feet from the air pulsator, allow the air pulsator and hose to
hang down, but keep above the ground. Switch the Soot Buster on and check that the
lubricator is delivering oil at one to two drops per second. Adjust if necessary and switch the
Soot Buster off.
7. Proceed to operation, page 8.
Disconnecting
Shut down the air supply at source and set the foot valve (4) and lter lubricator (2) shut off
cock to the “On” position to release any pressure trapped in the system. System components
may now be disconnected in any order, cleaned and stowed.

8 Soot Buster
OPERATION INSTRUCTIONS
The Soot Buster M5784 is designed for the quick and efcient cleaning of re tube boiler
tubes. It removes soot, scale and light deposits on the tube inside diameters. The Soot
Buster is an air activated cleaning tool that propels itself inside of the tube at 45 feet per
minute and scrubs the tube ID with each pulse.
After the Soot Buster has been set-up and connected according to the start-up
instructions, the following steps in operation are:
1. Determine the tube ID dimension and select the proper brush. The brush selected should
be sized up to 2”. Over 2” tube size, the brush should be approximately 1/8” larger in
diameter than the tube ID. (The most common brush sizes are listed on page 9.)
2. Thread the proper brush onto the air pulsator.
3. Re-check to be sure that all hose connections to air supply and optional vacuum cleaner
are secure. Air regulator and foot switch should be closed.
4. Turn on vacuum cleaner (if being used).
5. With the air switched off, push the brush approximately 2” into the boiler tube to be
cleaned. Make sure that the hose is free to run the length of the tube. The hose length
should be about 10’ longer than the tube length.
6. Switch on the air by depressing the foot valve. The Soot Buster will feed itself through the
tube pulling the hose after it.
7. At the end of the tube, the Soot Buster will stop advancing. Mark the hose at your end
with tape, to give you a good indicator of when the Soot Buster is at the end of the tube.
8. Without switching off the air, give the hose a rm pull. This will reverse the Soot Buster
returning itself to you.
9. Pull the hose gently as the Soot Buster returns to make sure that it does not lock up in
the tube.
10. When the Soot Buster has returned, shut off the air by the foot switch and move the
brush and pulsator to the next tube to be cleaned.
11. Repeat operation until all tubes are cleaned.

Soot Buster 9
SPECIFICATIONS
Soot Buster Specications
Brush Selection Guide for M5784-00 & M5784-01 systems
These are the most common brush sizes. For special tube sizes, consult factory.
Brush Selection Guide
Tube OD BWG Brush Part
Number Brush Size
2”
(50.8mm) 10 26B15D 1-3/4” (44.5mm) OD Brush
2”
(50.8mm) 12 26B16F 1-7/8” (47.6mm) OD Brush
2-1/2”
(63.5mm) 10-12 26B20F 2-3/8” (60.3mm) OD Brush
3”
(76.2mm) 10-12 26B24A 2-7/8” (73mm) OD Brush
System Specications
M5784-00 M5784-01 M5784-02
Tube OD Range 2” - 3”
(50.8 to 76.2mm)
1-1/4” to 1-1/2”
(31.75 to 38.1mm)
1-3/4” to 2-1/4”
(44.45 to 57.15mm)
Air
Requirements
100 psi (7 bar)*
23-25 cfm**
80 psi (5.5bar)*
15-18 cfm**
100 psi (7 bar)*
18-22 cfm**
* +/- 5%
** Actual volume required- not the cfm stated on the compressor.

10 Soot Buster
PART NUMBERS & DIAGRAMS
Item #
Part #
Description
M5784-00 M5784-01 M5784-02
1M5784D5 Air Hose 33’
2M5784D3 Lubricator / Filter with Gauge
3M5784D4 Air Hose 16.5’
4M5784D6 Foot Valve
5M5784D2 M5784D21 M5784D2 Air Hose- 33’ Heavy-Duty
6M5784D8 M5784D81 M5784D82 Y-Tube for Vacuum Hose
7M5784D1 M5784D9 M5784D12 Air Pulsator
8(See Page 9) (See Page 9) Brush
Female Thread for Brush 1/2” Whit. Hose Connection 3/8” NPT
To Vacuum
Q.C. Plug
Q.C. Socket
3/8” NPT
8
7
6
5
4 3
2
1

Soot Buster 11
TROUBLESHOOTING GUIDE
Condition Cause Remedy
The pulsator stops in tube
but is still pulsating.
1.1 Not enough air pressure. 1.1 Wait until air pressure
builds back up.
1.2 Check oil in lubricator. 1.2 Rell if necessary. Increase
ow if required.
1.3 Hose is caught. 1.3 Turn off air supply and
dislodge hose.
1.4 Brush is off of air pulsator. 1.4 Turn off air supply, rod out
brush and ret to air pulsator.
The pulsator stops vibrating
in the tube.
2.1 Check remedies 1.1 to 1.4
2.2 Turn off air supply. Switch
on air supply sharply as you
pull back the pulsator.
Turn off and unscrew pulsator
from hose. Squirt in plenty of
oil. Reconnect and turn on air
supply.

12 Soot Buster
GENERAL TIPS
1. Check air line pressures and volumes. Too little of either weakens the tool. A minimum of
60 psi and 20 cfm are necessary. 90 to 100 psi are the preferred line pressures. Airline
must not be smaller than 3/8”.
2. Brush size is critical. Too large or too small can cause operating problems.
3. Lubrication is critical. One drop per second is recommended, slightly more for the rst
hour of operation.
4. Clean the air pulsator after use. Wash using a clean oil and then dip in Shell Ensis Oil L or
equivalent positive rust preventing oil.

Soot Buster 13
WARRANTY
Should any part, of Seller’s own manufacture, prove to have been defective in material or workmanship
when shipped (as determined by Seller), Seller warrants that it will, at its sole option, repair or replace
said part f.o.b., point of manufacture, provided that Buyer noties, in writing, of such defect within
twelve (12) months from date of shipment from the manufacturing plant.
On request of Seller, the part claimed to be defective will be returned, transportation, insurance, taxes
and duties prepaid, to the factory where made, for inspection. Any item, which has been purchased by
Seller, is warranted only to the extent of the original manufacturer’s warranty to Seller.
Seller shall not be liable for any damages or delays caused by defective material or workmanship.
No allowance will be made for repairs or alterations made by others without Seller’s written consent or
approval. If repairs or alterations are attempted without Seller’s consent, Seller’s warranty is void.
THE WARRANTIES PROVIDED IN THE OBLIGATIONS AND LIABILITIES OF SELLER HEREUNDER,
AND THE RIGHTS AND REMEDIES OF BUYER HEREUNDER ARE EXCLUSIVE AND IN
SUBSTITUTION FOR, AND BUYER HEREBY WAIVES ALL OTHER WARRANTIES, GUARANTEES,
OBLIGATIONS, CLAIMS FOR LIABILITIES, RIGHTS AND REMEDIES, EXPRESS OR IMPLIED,
ARISING BY LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY
FOR MERCHANTABILITY AND FITNESS FOR PURPOSE.
Seller’s total liability is limited to the lower of the cost of repair or replacement.

Elliott Tool Technologies, Ltd.
1760 Tuttle Avenue
Dayton, Ohio 45403-3428
Phone: [phone] • [phone]
Fax: [phone]
www.elliott-tool.com
Printed in the USA
©03/2018 Elliott Tool Technologies, Ltd.
TM-47
PL-15
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