Elsema Intelligent Swing iS400 User manual

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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
iS400 / iS400D / iS400Solar
SWING GATE OPENER with LIMIT SWITCH
USER MANUAL

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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
INDEX
1.1 GENERAL SAFETY PRECAUTION ...........................................................P.1
1.2 INSTALLATION
A. STANDARD INSTALLATION ................................................................P.2
B. INSTALLATION CHECK .......................................................................P.3
C. REAR BRACKET INSTALLATION .......................................................P.4
D. FRONT BRACKET INSTALLATION …………......................................P.4
E. MOTOR FIXING .....................................................................................P.5
F. WIRE CONNECTION .............................................................................P.5
G. EMERGENCY RELEASE ......................................................................P.6
H. LIMIT SWITCH ADJUSTMENT .............................................................P.6
1.3 TECHNICAL FEATURES
A. TECHNICAL FEATURES .....................................................................P.7
B. DIMENSION ..........................................................................................P.7
1.4 MAINTENANCE ..........................................................................................P.8

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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
1.1 GENERAL PRECAUTION
WARNING:
This user manual is only for qualified technicians who are specialized in
installations and automations.
1) All installations, electrical connections, adjustments and testing must be
performed only after reading and understanding of all instructions carefully.
2) Before carrying out any installation or maintenance operation, disconnect the
electrical power supply by turning off the mains switch connected upstream
and apply the hazard area notice required by applicable regulations.
3) Make sure the existing structure is up to standard in terms of strength and
stability.
4) When necessary, connect the motorized gate to reliable earth system during
electricity connection phase.
5) Installation requires qualified personnel with mechanical and electrical skills.
6) Keep the automatic controls (remote, push buttons, key selectors. Etc) placed
properly and way from children.
7) For replace or repair of motorized system, only original parts must be used.
Any damage caused by inadequate parts and methods will be not claimed to
motor manufacturer.
8) Never operate the drive if you suspect that it might be faulty or will cause
damage to the system.
9) The motors are exclusively designed for gate opening and closing
application, any other usage is deemed inappropriate. The manufacturer will
not be liable for any damage resulting from the improper use. Improper usage
should void all warranty, and the user accepts sole responsibility for any risks
thereby may accrue.
10) The system may be operated in proper working order. Always follow the
standard procedures by following the instructions in this installation and
operating manual.
11) Only operate the remote when you have the full view of the gate.
ELSEMA PTY LTD shall not be liable for any injury, damage, or any claim to
any person or property which may result from improper use or installation
of this system.
Please keep this installation manual for future reference.
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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
1.2 STANDARD INSTALLATION
A. STANDARD INSTALLATION
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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
B. CHECKS BEFORE INSTALLATION
Before proceeding with the installation check the following:
1) Check that the motor mounting position on the gate pillar can be done with the measurements
in Figure 1 and Graph 1
2) Be sure that gate moves freely
3) There are no obstacles in the moving gate area
4) Hinges are properly positioned and greased
5) There should be no friction between the gate leaf’s
6) There should be no friction with the ground while moving the gates
7) Check that the gate structure is suitable to install automatic gate motors
8) “C” value is 140mm
9) “D” can be measured from the gate easily
10) “A” = “C” + “D”
11) The value of “B” can be calculated from the value of “A” and the leaves opening angle
**Please make sure “B” and “A” are similar or the same in value that the leaf’s can be operated
smoothly, also to reduce the burden of the motor.
Fig 1 Graph 1
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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
C. INSTALLATION OF REAR BRACKET
Step 1: Before securing the rear bracket to the pillar check the front bracket can be welded to a solid point
on the gate leaf.
Fully close the gate.
Connect the rear and front brackets to the motor.
Hold the rear bracket onto the pillar with the calculated Aand Bvalues.
Move the motor in a vertical direction until the fixing zone is in a solid area of the gate leaf for
the front bracket.
Step 2: Then fix the rear bracket to the pillar.
D. INSTALLATION OF FRONT BRACKET
For proper operation, the front bracket should be fixed so the motor has the correct angle. Use Table 1 to
calculate the location of the front bracket.
Table 1
B
(
mm
)
E
(
mm
)
190 1330
200 1320
210 1310
220 1300
230 1290
240 1280
250 1270
260 1260
270 1250
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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
E. MOTOR FIXING
While the motor is disengaged, remove the wire cover and fix the rear bracket with the pin. The
pin will slot into the hole with the threaded side up as shown in no.1. No screw is required to
hold the pin in place. Attach the front bracket to the drive unit with the pin (A) and the set screw
(B) provided as shown in no.2
Make sure the motor is mounted in a horizontal position, especially in these positions:
1) Gate in “CLOSE” position
2) Gate in “OPEN” position
3) Gate at “45° angle” position
Prior to welding the bracket on the gate leaf (if necessary), cover the gate opener to prevent
damages from sparks.
F. WIRE CONNECTION
Avoid tension in the cable during opening and closing cycles
Limit switches are Normally Closed Type.
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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
G. EMERGENCY RELEASE
In case of power failure, slide the lid of the manual release chamber forward. Insert the key and
turn clockwise to unlock, and then turn around the knob to release.
H. LIMIT SWITCH ADJUSTMENT
After installation of the motor and the bracket, navigate to the “Tools” option on the control card and to “Test
Inputs”. Manually move the gate to fully open and closed position and make sure the Limit switch input is
activated. Move the Limit switch if needed. The gate will stop in the position at which the control card detects
the limit switch activation. Input name will change to “UPPER CASE” when it is activated.
Step1. Slide the lid of the release chamber forward
Step2. Insert the key and turn clockwise into the unlock position
Step3. Then turn the knob clockwise to release the motor.
Make sure the white bar on the knob is on the position opposite to the
triangle indicator.
To restore the automation, simply reverse the above procedure.
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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
I. ELECTRICAL CONNECTION
After successful motor installation, refer to the user manual of the control card
for automatic operation setup.
1.3 TECHNICAL FEATURES:
A. Technical Features:
B Dimension:
Motor Voltage 24Volts DC motor
Gear Type Worm gear
Max Absorbed Power 144 Watts
Peak Thrust 4500N
Nominal Thrust 4000N
Stroke Length (CD) 450mm
Power Supply 240 Volts AC
Nominal Input Current 2 Amps
Maximum Operating Current 5.5 Amps for maximum 10 sec
Maximum Gate Weight 450 kg per leaf
Maximum Gate Length 4.5 metres
Duty Cycle 20%
Operating Temperature -20°c ~ +50°c
Dimension 1110mm x 123mm x 124mm
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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
1.4 MAINTENANCE:
Maintenance should be performed at least every six months. If it is used in high traffic area, a
more regular maintenance should be performed.
Disconnect the power supply:
(1) Clean and lubricate the screws, the pins and the hinge with grease.
(2) Check the fastening points are properly tightened.
(3) Check and make sure that the wire connections are in good condition.
Connect the power supply:
(1) Check the power adjustments.
(2) Check the function of the manual release
(3) Check the photocells or other safety device.
Service History
Date Maintenance Installer
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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL
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of Gate and Door Automation products
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iS400/iS400D/iS400SolarSWINGGATEOPENERMANUAL