CAME FAST KIT User manual

CAME UNITED KINGDOM LTD
UNIT 3,
ORCHARD PARK INDUSTRIAL ESTATE,
TOWN STREET, SANDIACRE,
NOTTINGHAM NG10 5BP
TEL: [phone]
FAX: [phone]
INTERNET - www.cameuk.com
E-MAIL - [email protected]
TECHNICAL
HELPLINE
0115 921 0430
FAST KIT
Installation Instructions
FAST-P, Pair of gates automation kit
Kit consists of :
2 x fast motors 240V
1 x built-in control panel 240V
1 x radio receiver
1 x tuned antenna
2 x remote control handsets
1 x pair safety photocells
1 x flashing “in movement” light
Full installation guide
FAST-S, Single gate automation kit
Kit consists of :
1 x fast motor 240V
1 x built-in control panel 240V
1 x radio receiver
1 x tuned antenna
2 x remote control handsets
1 x pair safety photocells
1 x flashing “in movement” light
Full installation guide
UNITED KINGDOM LTD.

1
LOCK
UNLOCK
RG58
RX
TX
LOCK
UNLOCK
CAME
Standard installation
1
1
3
2
45 7 7
INTRODUCTION
These instructions will show you how to install a FAST gate kit to a pair of gates.
Please read these instructions and diagrams carefully before starting any work.
Installation Type
1 - Gear Motor
Accessories:
2- Control panel
3- Radio receiver
4- Antenna
5- Flashing light indicating door movement
7- Safety photocells
UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE.
FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.

2
INSTALLATION INSTRUCTIONS
CONTENTS
1) Stage 1:- Civil & Mechanical Section Page
1.1 PRE-INSTALLATION CHECK 3
1.2 MOUNTING THE MOTOR BASE PLATE 4
2) Stage 2:- Wiring & Electrical
2.1 BASIC CABLE LAYOUT 6
3) Stage 3:- Installation Section
3.1 INSTALLING THE MOTORS 8
3.2 INSTALLING THE DRIVE ARMS 9
3.3 ADJUSTING THE OPEN & CLOSED CAMS 10
4) Stage 4:- Wiring the Motors
4.1 ELECTRICAL CONNECTIONS TO THE ZF1 BOARD WITH PAIR OF GATES 12
4.2 ELECTRICAL CONNECTIONS TO THE ZF1 BOARD WITH SINGLE\ GATE 13
4.3 ELECTRICAL CONNECTIONS 14
5) Stage 5:- Commissioning the control Panel
5.1 INITIAL WIRING & CONTROL PANEL SETUP 16
5.2 OPENING & CLOSING THE GATES 17
5.3 CONTROL PANEL ADJUSTMENTS 18
5.4 AUTOMATIC CLOSE & SAFETY PHOTOCELLS 19
5.5 PROGRAMMING THE REMOTE CONTROLS TO THE CONTROL PANEL 20
5.6 CODING THE ADDITIONAL REMOTE 21
5.7 FINAL ASSEMBLY 22
6) Technical Information
7.1 ELECTRICAL CONNECTIONS 24
7.2 FUNCTION SELECTIONS 25
7.3 TECHNICAL DESCRIPTION - ZF1 CONTROL PANEL 25
7.4 MOTHERBOARD 26
7.5 ADJUSTMENTS 26
7) Troubleshooting Guide 27
8) Contact Information
“Time marches on but Came automation equipment stands the test of time...”

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1.1 - Requirements
EXTERNAL DIMENSIONS AND OPERATING LIMITS
BEFORE INSTALLING...
Before proceeding with the installation of the automation, check the following:
- the structure of the door must be sufficiently sturdy, the hinges must be efficient and there must be
no friction between fixed or mobile parts;
- the path of the electrical cables must be made according to the control and safety requirements (see
the system type);
- there must be a centre stop firmly secured in the ground for the gates to close onto to prevent the
gate overextending,
Width of gate wing Weight of gate wing
1 m 300 Kg
1,5 m 250 Kg
2 m 215 Kg
2,3 m 200 Kg
194 mm 218 mm
245 mm
Opening angle
A B
90° 137–210 0
90° 137–205 50
90° 137–200 75
90° 137–195 100
90° 137–190 125
90° 137–185 150
90° 137–180 175
90° 137–175 200
110° 180–210 0
110° 200–205 50
Hinge
Mechanical stop
Pilastro
Pillar
Piller
Pleifer
Pilar
430A
B
330
330
i
i = 240 mm. max
with 90° opening angle
Pillar

4
1.2 - Mounting the Motor Base Plate
Using suitable anchor bolts or chemical resin for brick pier securely mount the motor plate to the brick
pier. For wooden posts it is advised to fix the motor plate to the post. A threaded bar should be placed
all the way through the post then bolted.
Use M8 screws and ø14 screw anchors to mount the base plate on the pillar. Be sure to respect the
100mm minimum distance from the pavement. Attach bracket “A”to the gate wing (use M6 screws or
welds). Be sure to respect the offsets of 430mm and 68mm.
14 14
14 14
14
Base plate
Brac et “A”
M8M8
M8M8
M8
M6M6
M6M6
M6
Front view
430 mm
100 mm min.
68 min.

5
END OF INSTALLATION STAGE 1
BEFORE STARTING STAGE 2 - Wiring and Electrical
PLEASE CHECK THAT YOU HAVE CORRECTLY:
Ref Page
1. Checked Requirements 1.1 3
2. Mounted Motor Base Plate 1.2 4
NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO BEGIN
STAGE 2 OF YOUR FAST AUTOMATION KIT INSTALLATION.

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STAGE 2
WIRING AND ELECTRICAL
2.1 - Basic Cable Layout
The power supply to the control panel should be live and protected in accordance with the 16th edition
electrical regulations. The supply should be rated at a minimum of 6 amps.
When installing low voltage cable around the gateway it is advised to put all low voltage cable in either
ducting or alkathene piping. All cable jointing should be carried out above ground.
All Came accessories can be wired 0.2m stranded cable (burglar alarm type). The tuned antenna
should be wired with coaxial cable (RG59).
Tuned antenna
Coaxial cable
4 Core SWA 1.5m
Low voltage
Mains power
2 core
1mm
Flashing light
Safety
photocells

7
END OF INSTALLATION STAGE 2
BEFORE STARTING STAGE 3 - Installation
PLEASE CHECK THAT YOU HAVE CORRECTLY:
Ref Page
1. Installed Basic Cable Layout 2.1 6
NOW STAGE 2 IS FULLY COMPLETED YOU ARE READY TO BEGIN
STAGE 3 OF YOUR FAST AUTOMATION KIT INSTALLATION.

8
STAGE 3
INSTALLATION
3.1 - Installing the Motors
Open the lock cover cap (1). Push the key in and turn clockwise (2). Raise the cover, loosen the
3.9x13 screw and remove the cover from the gearmotor unit (3).
Insert the gearmotor in the base plate, align with the 4 holes and secure it with the two M8x90 bolts
and nuts provided.
(1) 3,9x133,9x13
3,9x133,9x13
3,9x13
(1) (2) (3)
M8x90M8x90
M8x90M8x90
M8x90
M8M8
M8M8
M8
(4)

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3.2 - Installing drive arms
Insert the Ø10x14 pin and the straight arm into the shaft of the gearmotor and secure it with the
M10x14 screw and 10x35 washer. Lubricate the pin of the straight arm. Join and secure the two arms
with the M6x10 screw and 6x24 washer. Release the gearmotor and fix the curved arm to the bracket
“A”with the M12x40 screw and the M12 nut, checking it is free moving. For application on the right-
hand side see fig.2.
M6x10M6x10
M6x10M6x10
M6x10
M12x40M12x40
M12x40M12x40
M12x40
M12M12
M12M12
M12
6x24 6x24
6x24 6x24
6x24
10x35 10x35
10x35 10x35
10x35
M10x14M10x14
M10x14M10x14
M10x14
Pin
10x40
Bracket A
Fig. 2

10
3.3 - Adjusting the open and shut cams
Adjustments of the microswitches with gearmotor installed on the right-hand side (internal view).
In closing: unblock the gearmotor (1) and allow the gate to reach the closing position desired (2). Turn
the lower cam clockwise until the microswitch is inserted and lock it with the central screw (3).
In opening: allow the gate to reach the open position desired (4). Turn the upper cam anticlockwise
until the microswitch is inserted and lock it with the two upper screws (5).
Adjustments of the microswitches with gearmotor installed on the left-hand side (internal view).
In opening: release the gearmotor (1) and allow the gate to reach the opening position desired (2).
Turn the lower cam clockwise until the microswitch is inserted and lock it with the central screw (3).
In closing: allow the gate to reach the closing position desired (4). Turn the upper cam anticlockwise
until the microswitch is inserted and lock it with the two upper screws (5).
Knob
Microswitches
Lower cam
(1) (2) (3)
Central screw
Microswitches
Upper cam
(4) (5)
Upper screws
Knob
Microswitches
Lower cam
(1) (2) (3)
Central screw
Microswitches
Upper cam
(4) (5)
Upper screws

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END OF INSTALLATION STAGE 3
BEFORE STARTING STAGE 3 - Wiring
PLEASE CHECK THAT YOU HAVE CORRECTLY:
Ref Page
1. Installed the Motors 3.1 8
2. Installed the Drive Arms 3.2 9
3. Adjusted the Open and Shut Cams 3.3 10
NOW STAGE 3 IS FULLY COMPLETED YOU ARE READY TO BEGIN
STAGE 4 OF YOUR FAST AUTOMATION KIT INSTALLATION.

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STAGE 4
WIRING THE MOTORS
4.1 - Electrical connections to the ZF1 board
with pair of gates
For gates with a delayed-closure left-hand gate, prepare the connection as shown in figure 1.
For gates with a delayed-closure right-hand gate, prepare the connection as shown in figure 2.
NB: always mount the F7000 gearmotor on the left pillar (internal view).
F 7001F 7000
F 7000
SX
F 7001
DX
Fig/Abb. 1
UVW
2143
PROG
F 7001
F 7000
Fig/Abb. 2
F 7000
SX
F 7001
DX
UVW
2143
PROG
Fig.1
Fig. 2

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4.2 - Electrical connections to the ZF1 board
with single gate
The gearmotor is prepared for gates with a left-hand gate (figure 1).
For gates with a right-hand gate, prepare the connection as shown in figure 2.
F 7000
SX
Fig/Abb. 1
F 7000
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
(g )
2143
PROG
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
F 7000
DX
Fig/Abb. 2
F 7000
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
2143
PROG
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
FUSI BIL I LINEA 5A
ZA5
FUSI BIL E CENTRALINA 3.15A
T.L. T. C.A .
Fig.1
Fig. 2

14
4.3 - Electrical Connections
230V (a.c.) power supply
Flashing
Open gate pilot lamp
Contact radio and/or pushbutton
controlled for open-close
Stop button (n.c.)
24V accessories
a.c. (20W max.)
Antenna
Electric bloc
WX Y E
L1 L2 72C1 11 10 ES5ES1
Keyselector
2
7
*
10
5
*
E
W
EB
EB
24V
15W max.
*
11
10
*
n.o.
n. .
+ - + -
L2
L1
C
N.O.
2
1
*Accessories not included in the it
ZF1 control panel terminal board
Possible electrical connections on (ZA3-ZA4-
ZA5-ZM2), follow the related instructions on
the control panel technical pamphlet.
24V
3W max.
230V
25W max.
*
Contacts 1-2 and 2-CX are N.C.
contacts. These contacts must be
connected together if they are not used.
* Accessories not
included in the kit

15
END OF INSTALLATION STAGE 4
BEFORE STARTING STAGE 5 - Commissioning the Control Panel
PLEASE CHECK THAT YOU HAVE CORRECTLY:
Ref Page
1. Wired the Motors 4.1 12
or
4.2 13
2. Made the electrical connections 4.3 14
NOW STAGE 3 IS FULLY COMPLETED YOU ARE READY TO BEGIN
STAGE 4 OF YOUR FAST AUTOMATION KIT INSTALLATION.

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STAGE 5
COMMISSIONING THE CONTROL PANEL
5.1 - Initial Wiring & Control Panel Set-Up
1. Connect power terminals L1 - L2
and a suitable earth (L2 being LIVE!)
2. Select the motor power setting on the
transformer to level 1 for
commissioning.
3. Select dipswitches 1 & 2 off for
commissioning.
4. Ensure hard wire link is fitted
between terminals 1 & 2 and
2 & C1.
•
•• ••
•
•••••
ON
OFF
WXY E
L1 L2 72C1 11 10 ES5ES1

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5.2 - Opening & Closing the Gates
1. Momentarily pulse terminals
2 & 7 with a piece of wire trailing
from terminal 2 and momentarily
touching terminal 7.
The gates should start to open.
If they start to close turn the
power off to the control panel
and change around either U-V
(motor 1) or X-Y (motor 2) to
change the motor direction.
2. Once you have proven the
motor direction use terminals
2 & 7 to open and close the
gates with a trailing wire once
again into terminal 2,
momentarily touching
terminal 7.
WXY E
L1 L2 72C1 11 10 ES5ES1
WXY E
L1 L2 72C1 11 10 ES5ES1

18
5.3 - Control Panel Adjustments
1. To delay one gate leaf, adjust potentiometer TR2M to delay the closing of gate no. 2 in the
closing cycle.
Trimmer TR2M
2. To set the total running time of the motors, adjust potentiometer TL to allow the motors to run for
a further 5-7 seconds after the movement cycle has been completed (i.e. fully open or fully
closed).
Trimmer TL
3. Check the sensitivity of the gates by trying to
physically stop the gate and adjust the power
settings on the transformer accordingly. If
more power is needed for heavier gates then
switch off power and move transformer wire
up to setting 2. For rechecking sensitivity,
repeat process up to 3 or 4 if even more power
is needed.
•
•• ••
•
•••••

19
5.4 - Automatic Close &
Activating Safety Photocells
1. To select automatic closing, select dipswitch 1 ON.
Set the automatic closing time by adjusting potentiometer TCA.
Fully anti-clockwise will automatically close the gates after approximately 10 seconds and fully
clockwise will close the gates after approximately 80 seconds. A sensible setting is about halfway (i.e.
6 o’clock position) which will automatically close the gates after approximately 30 seconds.
2. For re-opening during closing. Remove hard wire link
between 2 & C1 and insert safety beam wires as shown.
ON
OFF
72C1 11 10 ES5ES1
Trimmer TCA
6 o’clock
NC C 11 10