EM TRIAL User manual

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EM – USER MANUAL
CONGRATULATIONS!
You have just purchased and electric motorcycle EM. We welcome you in our customers!
The motorcycle EM trial results from trial passion, the nature and the green technologies. It
has been designed and developed with the experience and the knowhow of our team.
Riding and using this motorcycle need warning and recommendations to benefit fully of the
advantages offered by this green alternative.
It is essential to read carefully this manual because it contains, firstly the information
needed to handle, drive and the starting of this motorcycle. Secondly, it contains the
information relatives to the maintenance and the control of the bike.
This manual will allow you to keep your good in a perfect working state in the safer way
possible.
If you have any question or any doubt, please contact us by phone or email
0033 467 411 090
[e-mail]
Electric Motion’s team wishes you to enjoy riding this motorcycle.

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Reminder Notice
CHARGE OF THE BATTERY
(USER MANUAL// 3.2. RIDING OF THE MOTORCYCLE p37)
CHARGING OF THE BATTERY PACK
(USER MANUAL// 2.1.CHARGING OF THE BATTERY PACK p15)
BATTERIES INTERCHANGEABILITY TRIAL ELECTRIC MOTION
(USER MANUAL// 2.2. MOUNTING AND REMOVING OF THE BATTERY PACK p25)
CHARGERS INTERCHANGEABILITY TRIAL ELECTRIC MOTION
(USER MANUAL// 1.3 CHARGER p8)
USE OF THE BATTERY
/ ! \ After use your battery, be sure that it is switch off:
-Indicator of the battery on the battery pack = Switch off,
-Indicator of the general commuter on the handlebar. = Switch off
/ ! \ This indicator will switch off when your motorcycle AND your battery will be switch
off.
The extinction of this indicator will occur after several minutes.
(USER MANUAL// 1.5. STEERING ELEMENTS AND INFORMATION LIGHT p11)
STORAGE OF THE BATTERY PACK
(USER MANUAL// 2.3 STORAGE OF THE BATTERY PACK p34)
BIKE’S PARAMETER
/ ! \ We remind you that it is ABSOLUTELY FORBIDDEN to change your ELECTRIC MOTION
bike's settings on your own.
Concerning the information that you could find on Internet, please do not change or adapt the
parameters or the software of your electric bike by parameters and/or program not provided by
ELECTRIC MOTION.
The software and the parameters adjustment are specifics to our electric bike, all others
softwares or parameters are not compatible with our electric bike made by ELECTRIC MOTION. By
using a different software or changing parameters, please note that you will damage your bike.
Moreover, all those actions will automatically cancel your bike warranty.

SUMMARY
1. GENERAL INFORMATION ......................................................................................................................... 5
1.1. RECEPTION............................................................................................................................................. 5
1.2. BATTERY PACK ....................................................................................................................................... 6
1.3. CHARGER ............................................................................................................................................... 7
1.4. MOTORCYCLE ........................................................................................................................................ 9
1.5. STEERING ELEMENTS AND INFORMATION LIGHT ............................................................................... 10
1.5.1. STEERING ELEMENTS .................................................................................................................. 10
1.5.2. SETTING....................................................................................................................................... 11
1.5.3. INFORMATION LIGHTS ................................................................................................................ 12
2. BATTERY PACK ....................................................................................................................................... 14
2.1. CHARGING OF THE BATTERY PACK ...................................................................................................... 14
2.1.1. 10A CHARGER ............................................................................................................................. 15
2.1.2. 15A CHARGER ............................................................................................................................. 20
2.2. MOUNTING AND REMOVING OF THE BATTERY PACK ......................................................................... 24
2.2.1. MOUNTING OF THE BATTERY PACK............................................................................................ 25
2.2.2. REMOVING OF THE BATTERY PACK............................................................................................. 29
2.3. STORAGE OF THE BATTERY PACK ........................................................................................................ 33
3. USING OF THE MOTORCYCLE...................................................................................................................... 34
3.1. STARTING OF THE MOTORCYCLE......................................................................................................... 34
3.2. RIDING OF THE MOTORCYCLE ............................................................................................................. 36
3.2.1. SECURITY..................................................................................................................................... 36
3.2.2. SETTINGS..................................................................................................................................... 37
3.2.3. RIDING......................................................................................................................................... 37
3.2.4. ELECTRONIC CLUCH (Sport model ou option)............................................................................. 38
3.2.5. RIDING IN THE WATER ................................................................................................................ 39
3.2.6. TEMPERATURES OF USING ......................................................................................................... 39
3.2.7. CHARGE....................................................................................................................................... 39
3.2.8. DISCHARGE (USING).................................................................................................................... 39
3.2.9. STOPPING OF THE MOTORCYCLE................................................................................................ 40
4. MAINTENANCE ........................................................................................................................................... 42
4.1. CLEANING ............................................................................................................................................ 42
4.2. TRANSMISSIONS .................................................................................................................................. 42
4.2.1. PRIMARY TRANSMISSION ........................................................................................................... 43
4.2.2. SECONDARY TRANSMISSION ...................................................................................................... 44

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1. GENERAL INFORMATION
1.1. RECEPTION
If you receive the motorcycle and the battery pack separately, please follow the procedures:
REMOVING THE COVER and MOUNTINGTHE BATTERY PACK.
If you receive the motorcycle on a palette, the footrests and the handlebar are not assembled on the
motorcycle.
- FOOTRESTS
The footrests are on the cartoon box with your motorcycle. You must assemble the footrests
following the following picture:
- HANDLEBAR
The handlebar needs to be assembled following the following picture; a plastic strip fastens
the rubber protection:

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1.2. BATTERY PACK
Once you receive the motorcycle and the battery pack, you must charge it.
Please follow the procedure CHARGING BATTERY PACK
The first charge will be quite quick (30 min to 1 h).
The entire range will be reached after around 10 charging/discharging cycles.
The standard charging time will be around 2 h (if the battery pack is fully discharged).
/ ! \ WARNING / ! \
If you happen by mistake, forgetting to turn off the battery after use or not to use the bike on for
20 minutes, it will turn into "sleep" mode. This safety cut the relay AND THE LED INDICATOR, BUT
THE BATTERY IS ONLY IN “SLEEP MODE”. TAKE CARE TO SWITCH OFF THE BATTERY WITH THE MAIN
SWITCH ON THE OFF POSITION.
You must in this case cut the battery before restarting or before recharging.
MAIN
CONNECTOR
BATTERY
SWITCH
CHARGING
CONNECTOR
BATTERY
LEVEL LED
INDICATOR
HANDLE

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1.3. CHARGER
/ ! \ CHARGERS INTERCHANGEABILITY TRIAL ELECTRIC MOTION
The Grey chargers are dedicated to batteries:
Trial batteries (before 2016) AND ESCAPE batteries (Since 2016).
The Black chargers are dedicated to batteries:
Trial Batteries (since 2016)
The two different chargers versions are not interchangeable.
In case of wrong use, there is no influence on the security
Only an inoperative of the charger.
The charger provided with the motorcycle will permit you to recharge your battery pack.
/ ! \ Please select, on the charger, the voltage used in the country you are using the
charger (115V or 230V).
CHARGER
CHARGING
CONNECTOR
INLET CABLE

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INLET
CONNECTOR
110V/230V
CONNECTOR
WORKING LEDS

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1.4. MOTORCYCLE
The serial number of the motorcycle is noticed on the steering pipe, on the front part of the frame.
4 Maps
RemovableBattery+
BMS
Controller
Brushless
Motor

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1.5. STEERING ELEMENTS AND INFORMATION LIGHT
STEERING ELEMENTS
THROTTLE
FRONT BRAKE
TRIAL MAP SWITCH
ELS (ELECTRONIC
CLUTCH)
MAIN CONTACTOR
& MOTOR BRAKE
SECURITY SWITCH
REAR BRAKE
PEDAL
REAR BRAKE
LIQUID TANK
REAR BRAKE
(OPTION)
OU

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SETTING
The motorcycle has a setting harness with 2 riding modes.
It is located inside the front part of the frame.
(More detailed explanations in the part 4.2.2 SETTINGS)

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INFORMATION LIGHTS
- STANDARD MAIN COMMUTER
On the left of the handlebar, the general commuter has a green light, which indicates the
motorcycle is working OR when the battery is ON.
/ ! \ This indicator will switch off when your motorcycle AND your battery will be switch off.
The extinction of this indicator will occur after several minutes.
- HOMOLOGATION MAIN COMMUTER
The operating of the ignition indicator is the same as the Standard commuter.
Ignition indicator
Circuit breaker
Engine brake
Ignition indicator
Dimmed headlights, full head
lights
Electric speed reducer
Horn
Turn signal
Circuit breaker
Engine
In front
Behind
Hand position to activate the brake
engine

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- BATTERY LED INDICATOR
The battery pack has a led indicator, which shows the remaining energy capacity.
There are 10 LEDS:
-The 7 first are GREEN,
-2 ORANGE
-1 last RED.
/ ! \ The decreasing of energy can be very quick in the 3 last red ones.
INDICATOR EXTINCTION MAY TAKE SOME TIME
(MINUTES)

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2. BATTERY PACK
2.1. CHARGING OF THE BATTERY PACK
/ ! \ If you use a 15a charger you have to follow the suitable procedure.
-The phenomenon of Sparking is normal when it connects to battery because of high
current.
-This charger is designed for charging LITHIUM POLYMER type batteries only.
-Avoid charging the wrong type of battery
-The battery may be damaged if LED2 cannot be changed to green after a long time of
charging
-Always place the charger in well-ventilated and dry environments
-The charger is designed with aluminum case as its heat sink. Do not cover it to avoid the
case from being over heated while charging
-Please attention to DC terminal:
oBROWN (+) Positive terminal, Blue (-) Negative terminal
-DO NOT disassemble charger. Take it to a qualified service person when service or repair is
required.

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2.1.1. 10A CHARGER
/ ! \ If you use this charger (10a), you must follow the next procedure to charge your
battery pack.
The charging of the battery pack needs to be followed very precisely.

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1- OPEN THE CHARGING CONNECTOR TAP
2- CONNECT THE CHARGER CONNECTOR TO THE BATTERY PACK CONNECTOR

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3- CONNECT THE CHARGER TO THE OUTLET
-- LED1: RED
- LED2: NOT LIGHING
=>THE CHARGER IS CORRECTLY PLUGGED
4- SWITCH ON THE CHARGER
THE LED OF THE CHARGER ARE:
- LED1: RED
- LED2: GREEN
=>THE CHARGER IS CORRECTLY PLUGGED AND SWITCHED ON

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5- SWTICH ON THE BATTERY PACK
THE LED INDICATOR ONT THE BATTERY PACK LIGHT (red circle)
THE LED OF THE CHARGER ARE:
- LED1: RED
- LED2: RED
=>THE BATTERY PACK IS CHARGING
6- - AT THE END OF THE CHARGE
THE LED OF THE CHARGER ARE:
- LED1: RED
- LED2: GREEN
=>THE BATTERY PACK IS CHARGED

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7- SWITCH OFF THE BATTERY PACK (THE LED INDICATOR MUST STOP TO LIGHT)
8- SWITCH OFF THE CHARGER
9- UNPLUG THE CHARGER FROM THE BATTERY PACK
10- UNPLUG THE CHARGER FROM THE OUTLET
THE BATTERY PACK CAN BE CHARGED OUT OF THE MOTORCYCLE
FOLLOWING EXACTLY THE SAME PROCEDURE.
THE CHARGER MUST BE UNPLEGGED FROM THE OUTLET BETWEEN 2 CHARGING PROCEDURES.

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2.1.2. 15A CHARGER
/ ! \ If you use this charger (54.6v 15a), you must follow the next procedure to charge
your battery pack.
The charging of the battery pack needs to be followed very precisely