EMC-PARTNER TRA3000 S User manual

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User Manual TRA3000 F-S-D-V-C and EXT-
TRA3000 E
Title: EMC Test System TRA3000 F-S-D-V-C
Date: 10.07.2009
Product Manager: I. Saner
Service Manager: R. Henz
Division Manager: M. Lutz
Revised: 31. January 2013
EMC TESTER
TRA3000 F-S-D-V-C

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Attention Standard References and User Manual
This user manual provides information necessary for operation of the test
equipment.
Throughout the users manual, standard references are used as an aid to
understanding only.
The relevant standard(s) must be obtained and used in conjunction with
this users manual
Attention contact EMC PARTNER!
Before starting any test, where specifications or limits for a particular
application are not included or could not be found in the EMC PARTNER
documentation (User Manual, Instruction Sheet), users must contact
EMC PARTNER for clarification.
Repair costs arising from incorrect use or failure to clarify an application
with EMC PARTNER remain the responsibility of the user.
Achtung EMC PARTNER kontaktieren!
Wenn für eine Anwendung die notwendigen Informationen: Parameter
oder Limiten nicht aufgeführt sind in der Bedienungsanleitung UM oder in
der Instruktionsanweisung IS, ist der Anwender verpflichtet EMC
PARTNER zu kontaktieren bevor die Prüfung gestartet wird. Anfallende
Reparatur- und Kalibrationskosten bei nicht Beachtung der Limiten in
Bedienungsanleitung / Instruktionsanweisung oder unterlassen der
Rückfrage werden den Kunde belastet.
ATTENTION, veuillez contacter EMC PARTNER!
Lorsque, pour une application, des limites ou des informations
nécessaires ne sont pas mentionnées dans la documentation, l’utilisateur
est tenu de prendre contact avec EMC PARTNER afin de recevoir les
informations supplémentaires avant de commencer les tests.
Les coûts de réparation dus au non respect des limites figurant dans le
mode d’emploi ou dans la notice d’utilisation ainsi que l’omission d’une
demande de précision seront à la charge du client.
Declaration of Conformity
See sheets attached at the end of this user manual:
•Declaration of conformity to product standards
•Declaration of conformity to low voltage directive
•Declaration of conformity to EMC directive

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Contents:
1DESCRIPTION 9
1.1 The interference sources of the transients 9
1.1.1 Electrostatic discharge ESD 9
1.1.2 Switched inductance EFT (Burst) 9
1.1.3 Indirect lightning SURGE 10
1.1.4 Voltage interruptions, Dips 11
1.1.5 How ESD, EFT, SURGE DIPS differ 11
1.1.6 Common mode disturbances in the frequency range 0 Hz to 150 kHz 12
1.2 Overview of the TRA3000 F-S-D-V-C test system 13
1.2.1 TRA3000 F-S-D-V-C and its versions 13
1.2.2 ESD - TRA3000 System overview 16
1.2.3 EFT - TRA3000 System overview 16
1.2.4 SURGE - TRA3000 System overview 17
1.2.5 DIPS and Interruption - TRA3000 System overview 17
1.2.6 Common Mode - TRA3000 System overview 18
1.2.7 Magnetic fields - TRA3000 System overview IEC 61000-4-8 Ed.2 18
1.2.8 Magnetic fields - TRA3000 System overview IEC 61000-4-9 Ed.1 19
1.3 Technical data of the TRA3000 F-S-D-V-C 20
1.3.1 Electrostatic discharges ESD only valid with EXT-TRA3000 E 20
1.3.2 Electric Fast Transient EFT EXT-TRA3000 F 21
1.3.3 Coupling / De-coupling Network EFT 21
1.3.4 Lightning and switching actions SURGE (IEC 61000-4-5 Ed.2) 22
1.3.5 Coupling / De-coupling Network „CDN-SURGE“ 22
1.3.6 Voltage interruption and Variation with internal Variac EXT-TRA3000 D-V 23
1.3.7 Interruption and Voltage Variation IEC 61000-4-11 Ed.2 with external Variac 24
1.3.8 DIPS circuit in accordance with IEC 61000-4-29 for d.c. power ports. 24
1.3.9 Common mode test with EXT-TRA3000 C 25
1.3.10 Power line limits on EUT power input of TRA3000 26
1.3.11 Synchronisation of TRA3000 to mains frequencies 26
1.3.12 Measuring circuit, measuring outputs 27
1.3.13 Trigger Output Levels 28
1.3.14 Control 28
1.4 Mechanical dimensions 29
1.5 Power Consumption 29
1.6 Included articles, dimensions 29
1.7 Standard accessories 30
2SAFETY 31
2.1 Safety standard 31
2.2 Climatic Conditions 31
2.3 Precautionary measure during use 32

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2.4 Electromagnetic Compatibility 32
2.5 The manual is an integral part of the equipment. Refer to the manual. 32
2.6 Sécurité 33
2.6.1 Normes de sécurité 33
2.6.2 Conditions climatiques 33
2.6.3 Mesures de précaution lors de l'utilisation 34
2.6.4 Compatibilité électromagnétique 34
2.6.5 Le manuel fait partie intégrante de l'équipement. 34
2.7 Sicherheit 35
2.7.1 Sicherheit Standard 35
2.7.2 Klimatische Bedingungen 35
2.7.3 Vorsichtsmassnahmen während dem Betrieb 36
2.7.4 Elektromagnetische Verträglichkeit 36
2.7.5 Dieses Manual ist Bestandteil von TRA3000 F-S-D-V-C und dessen Testumgebung. 36
3MECHANICAL STRUCTURE 37
3.1 General 37
3.2 Impulse-forming Networks 38
3.3 Measuring Circuit 39
3.4 Coupling / De-coupling Network CDN 39
3.5 EUT power supply at DIPS 39
4CONTROL PANEL 41
4.1 Front panel of the TRA3000 F-S-D-V-C 41
4.1.1 Control part 41
4.1.2 Operation panel 44
4.2 Rear Panel of the TRA3000 F-S-D-V-C 46
5PREPARATION FOR OPERATION 51
5.1 Attention, Refer to Manual 51
5.2 Operators and Service Personnel 51
5.3 Checks before operation 51
5.3.1 Optical verification of the TRA3000 F-S-D-V-C 51
5.3.2 Power source check 51
5.3.3 Connecting the TRA3000 F-S-D-V-C to the power line 51
5.3.4 EUT Power, Power source for the EUT 52
5.3.5 EUT Power, supply of the EUT with voltages differ from the public power line (Variac) 53
5.4 EUT Power, supply of the EUT with dc 54
5.4.1 TRA3000 not equipped with EXT-TRA3000 D: 55

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5.4.2 TRA3000 equipped with EXT-TRA3000 D 55
5.4.3 DIP DC (Interrupt) without PS3 power supply source of EMC PARTNER 55
5.4.4 Example 56
5.5 Hints for the test set up according to IEC standards 57
5.5.1 Test set up EFT 57
5.5.2 ESD test set up 58
5.5.3 Test set up SURGE 59
5.5.4 Test set-up for table top equipment 61
5.6 Practical testing sequence 62
6TESTING WITH THE TRA3000 F-S-D-V-C 63
6.1 Quick start of the TRA3000 F-S-D-V-C 63
6.1.1 Selection of a language: Deutsch, François, Italian, Espagnol and Beep function 65
6.1.2 Protocol possibilities 66
6.1.3 EUT - Power and EUT - Control 67
6.2 Editing test parameters 68
6.2.1 Overview of programmable test with the TRA3000 F-S-D-V-C 68
6.2.2 Nominal values setting 71
6.2.3 Editing „Ramp“ 82
6.3 EMC test operation „RUN Mode“ 90
6.4 Operating System Displays 95
6.4.1 Rolling information lines 95
6.4.2 Service access and firmware upload 96
6.4.3 Web Server 97
6.5 Protocol Management 98
6.5.1 Customizing the Protocol Header 98
6.5.2 Optimizing Protocol storage 99
7MAINTENANCE AND SERVICING 103
7.1 Maintenance 103
7.2 Cleaning front and rearplate 103
7.3 Verification versus Calibration 103
7.3.1 Verification Example IEC 61000-4-4 Ed.2 103
7.3.2 Calibration Example IEC 61000-4-4 Ed.2 103
7.4 Verification of the TRA3000 F-S-D-V-C by the user 103
7.4.1 EFT 103
7.4.2 ESD 104
7.4.3 SURGE 104
7.4.4 Interruption 104
7.4.5 Variation 104
7.5 Calibration of the TRA3000 F-S-D-V-C by EMC PARTNER AG 105

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7.6 Service of SPD Surge Protective device 105
8WHAT MUST BE DONE FOLLOWING FAILED OPERATION 107
8.1.1 Error caused by incorrect inputs „Generator not ready for run“ 107
8.1.2 Error caused by running problem „Generator stopped“ 108
8.1.3 Failure based on error at the generator „Hardware error“ 109
8.2 Service; Repairs 110
8.2.1 Service Flowchart of TRA3000 System: 110
8.2.2 Data Transfer via UBS Stick 111
8.3 Spare parts list 111
8.4 Check before you contact the service of EMCP 111
8.4.1 Fuses 111
8.4.2 Seltests 112
8.4.3 System Reset (Software) 113
8.5 Service department of EMC PARTNER AG 114
9PACKAGING AND TRANSPORT 115
9.1 Packaging 115
9.2 Transport 115
10 RECYCLING / DISPOSAL 117
10.1 RoHS directive 2002/95/EG 117
10.2 WEEE directive 2002/96/EG 117
10.3 Information for dismantling 117
10.4 Parts which can be recycled 117
10.5 Parts which can not be recycled 117
11 ACCESSORIES 119
11.1 TRA3000 F-S-D-V-C 119
11.1.1 Accessories TRA 120
12 REMOTE PORTS 125
12.1 General 125
12.1.1 Ethernet port setting on TRA3000 125
12.1.2 IP address setting on PC 125
12.1.3 Technical Data of the RS 232C serial port 126
12.1.4 Local or Remote Control 126
12.1.5 Remote Control 127

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12.2 Organisation of TRA3000 F-S-D-V-C Remote-Control Commands 127
12.2.1 Syntax of the Commands 127
12.2.2 Set-up Commands: 127
12.2.3 Inquire Commands 128
12.2.4 Failure messages remote control: 128
12.3 Remote Control Command set 129
12.4 Overview of TRA3000 F-S-D-V-C Commands 136
12.5 Software "GENECS" for TRA3000 F-S-D-V-C Remote Control 141
12.5.1 Setup GENECS 141
12.5.2 GENECS Windows 141
13 APPENDIX AND CORRECTIONS 143
13.1 Appendix 143
13.1.1 Definition of the EFT Waveform 143
13.1.2 Definition of the ESD Waveform 144
13.1.3 Definition of the SURGE Waveform 145
13.1.4 DIPS Specification 146
13.1.5 VARIATION Specification IEC 61000-4-11 Ed.1 147
13.1.6 VARIATION Specification IEC 61000-4-11 Ed.2 148
13.2 Correction 149
13.2.1 Declaration of conformity to the EMC directive 2004/108/EC 149
13.2.2 Declaration of conformity to the LV directive 2006/95/EC 149
13.2.3 Declaration of conformity to the Basic Standards 149
14 GLOSSARY 151
15 INDEX 153

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1 Description
1.1 The interference sources of the transients
1.1.1 Electrostatic discharge ESD
Electro Static Discharge IEC 61000-4-2 Ed.2
What causes electrostatic discharges?
A person becomes electrostatically charged by walking over an insulating floor surface. The capacity of the
body can be charged to several kilovolts (1000 V). This capacity is discharged when contact is made with
an electronic unit or system. The discharge is visible as a spark in many cases and can be felt by person
concerned, who gets a „shock“. The discharges are harmless to humans, but not to sensitive, modern
electronic equipment. The resulting current causes interference in the units or can make entire systems
„crash“.
For over 25 years it has been known to the electrical industry that electrostatic discharges as encountered
every day can have a disastrous effect on electronic equipment.
The cost of damage caused by ESD is difficult to assess, but amounts to billions of dollars worldwide.
The areas most affected are:
•manufacturing of integrated circuits (chips).
•the chemical industry, e.g. by explosion, fires caused by the sparks from electrostatic discharges.
•malfunctioning of process control with the secondary damage costs.
1.1.2 Switched inductance EFT (Burst)
Electric Fast Transient or Burst. IEC 61000-4-4 Ed.2
Industrial measurement and control equipment practically always operates in conjunction with conventional
control units (relays, contactors). Fluorescent lamp ballast units, insufficiently suppressed coffee grinders,
vacuum cleaners, drilling machines, hair dryers, universal motors, etc. can be found everywhere in the
power supply system. All these, primarily inductive loads, produce interference when switched on and off. A
wide range of switching transients, also called bursts, are produced with the following waveform.

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Figure: 1.0.1.2
The parameters which define the
burst are: -Rise time of the spike Ts in ns
-Repetition frequency f4 in the range of kHz up to MHz
-Energy, some mJ
-Voltage amplitude UBmax. up to some kV
-Duration of a burst several milliseconds
The different EFT sources generate different burst waveforms. A typical burst waveform is shown in the
figure above.
The impedance of the EFT source is generally high, therefore the capacitance of connected cables
influences the rise time.
1.1.3 Indirect lightning SURGE
SURGE are transients with a high energy, relatively low frequency content up to some
kV.
IEC 61000-4-5 Ed.2
Lightning is a daily event and occurs about 8 million times in approximately 44,000 storm centres
throughout the world. That is in the order of 100 discharges per second. Measuring and recording
equipment in aircraft registers one lightning strike for every 1,000 flying hours.
Product assembly and finishing in many industries depends on modern electronics. The most frequent
cause of damage is overvoltage, caused either by switching action in the equipment itself or by
atmospheric discharges such as lightning. In order that the overvoltages do not destroy the electronic
equipment, protection elements and circuits are placed at the inputs and outputs of electronic equipment.
Consumer electronic devices, such as antenna ports on television sets, telephones, faxes, can also be
influenced by atmospheric discharges. The disturbances are mostly tolerable because of their relatively low
occurrence. To protect such equipment from damage protection elements and circuits are installed. Tests
must be carried out to determine whether these protective circuits are really effective.
Beside lightning, switching action can also generate high energy impulses.

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1.1.4 Voltage interruptions, Dips
DIPS means a sudden reduction of the voltage at a point in the electrical system,
followed by voltage recovery after a short period of time from a few cycles to a few
seconds.
IEC 61000-4-11 Ed.2
Voltage failures occur following switching operations, short-circuits, fuses blowing and when running up
heavy loads. These are man-made faults, produced unintentionally, and include operation of domestic
appliances, electronically controlled machine tools, switching operations in the public lighting system,
economy lamps, etc.
The quality of the electrical power supply is increasingly becoming a central topic of discussion.
Interference sources in the mains, caused by electronic power control using non-linear components such
as thyristors are increasing. These devices are used in domestic appliances, such as hotplates, heating
units, washing machines, television sets, economy lamps, PCs and industrial systems with speed-
controlled drives. Simultaneously an increase in electronic systems sensitive to interference is apparent in
all sectors of the electrical power system.
In order to achieve electromagnetic compatibility, both the interaction of the electrical equipment connected
to the supply and its noise immunity must be determined.
The electromagnetic compatibility of electronic equipment must be guaranteed e. g. Europe Union 31.
December 1995.
1.1.5 How ESD, EFT, SURGE DIPS differ
Characteristics Static
discharges Switched
inductance Lightning. switching actions Mains Interruptions
Phenomenon "ESD" "EFT Burst" "Surge" "DIPS"
Voltage U up to 15 kV up to 4 kV up to 4 kV supply source
voltage
Energy at maximum
voltage approx. 10 mJ 300 mJ 300 J -
Repetition rate Single event Multiple event 5
kHz Maximum 6 Impulse / minutes supply source frequency
Application to the
different ports Touchable metallic part ( enclosure
ports)
AC/DC ports,
Signal and data
lines
AC/DC ports,
Signal and data
lines
AC/DC ports
upper limit
frequency approx.. 1 GHz approx. 200 MHz approx. 350 kHz approx. 100 kHz
impulse waveform
IEC 61000-4-2 Ed.2 IEC 61000-4-4 Ed.2
IEC 61000-4-5 Ed.2 IEC 61000-4-11 Ed.2
The overview of „How ESD,EFT, SURGE,DIPS differ“ shows that all four test have to be carried out
because the frequency content and energy of the four transient tests are different.

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1.1.6 Common mode disturbances in the frequency range 0 Hz to 150 kHz
IEC 61000-4-16 Ed.1 Amd.2
The conducted, common mode disturbances at mains frequency and its harmonics may be generated by
faults on the mains power distribution system and leakage currents flowing into the earth system. The d.c.
power supply network used in industrial, electrical plants and telecommunication centres may also
generate d.c. common mode disturbances, particularly when either the positive or negative terminal is
connected to earth.
Electrified railways will also generate disturbances at their frequency of operation (typically 162/3 Hz).
The induced disturbances are described in detail in IEC 61000-2-3 and IEC 61000-2-5. The different types
of disturbances may be present simultaneously but at different levels.
Furthermore, if the power system develops a fault, the disturbance levels may be up to 10 times the
reference levels given for normal operating conditions, however the fault condition disturbances are
typically present for short durations only (up to about 1 s).
The disturbances at mains frequency and harmonics may affect signal ports of equipment where
insufficient common mode rejection is available. Disturbances up to 1-2 kHz are mainly due to the
harmonics of the power mains.
At higher frequencies the disturbances are mostly related to power electronic equipment, which may
produce switching currents involving the ground system, giving rise to conducted, common mode
disturbances.

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1.2 Overview of the TRA3000 F-S-D-V-C test system
1.2.1 TRA3000 F-S-D-V-C and its versions
The tester TRA3000 F-S-D-V-C simulates transients of different interference sources. Such as: indirect
lightning in electronic systems, human body electrostatic discharges, switched inductance (Burst), power
supply interruptions and variations and common mode disturbance.
The test system TRA3000 F-S-D-V-C with accessories fulfils all requirements of the IEC basic standards
IEC 61000-4-2 Ed.2 (ESD); 61000-4-4 Ed.2 (EFT); 61000-4-5 Ed.2 (SURGE) without 10/700 µs impulse;
61000-4-11 Ed.2 (Interruption and Variations), and with accessories 61000-4-8 Ed.2 (Magnetic field
50/60Hz) and 61000-4-9 Ed.1 (Magnetic field SURGE), Common mode disturbance IEC 61000-4-16 Ed.1
Amd.2, 61000-4-29 Ed.1 dips and interruption on d.c. and IEC 61000-4-34, DIPS and Interruption >16A
per phase.
If not all transient test are needed, the TRA3000 F-S-D-V-C tester is also available in various versions, with
the possibility to upgrade the tester later to a full TRA3000 F-S-D-V-C test system.
The upgrade can be made by a customer. Mounting instruction (IS) will be delivered with
the relevant module.
The following EXT-TRA units are available:
EXT-TRA3000 E (ESD)
Installing instruction of EXT-
TRA3000 E can be found in the
Instruction Sheet (IS), delivered
with the EXT-TRA3000 E.
EXT-TRA3000 F (Electrical Fast Transient, Burst) Installing instruction of EXT-
TRA3000 F can be found in the
Instruction Sheet (IS), delivered
with the EXT-TRA3000 F.

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EXT-TRA3000 S (Surge)
Installing instruction of EXT-
TRA3000 S can be found in the
Instruction Sheet (IS), delivered
with the EXT-TRA3000 S.
EXT-TRA3000 D (DIPS)
Installing instruction of EXT-
TRA3000 D can be found in the
Instruction Sheet (IS), delivered
with the EXT-TRA3000 D.
When no EXT-TRA3000 V is
installed in the TRA3000
together with the EXT-
TRA3000 D, than the black
MC bridge must be inserted
on the rear panel on PWR2
between L and PE.

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EXT-TRA3000 V (Variation)
Installing instruction of EXT-
TRA3000 V can be found in the
Instruction Sheet (IS), delivered
with the EXT-TRA3000 V.
EXT-TRA3000 C (Common Mode Disturbance)
Installing instruction of EXT-
TRA3000 C can be found in the
Instruction Sheet (IS), delivered
with the EXT-TRA3000 C.
Each EXT-TRA3000 is delivered with a calibration report.
The TRA3000 F-S-D-V contains a single-phase coupling / de-coupling network, which allows a controlled
superposition of the transients onto a power supply line.
All transients are generated at the same EUT power output, therefore a true single port test is possible. The
TRA3000 F-S-D-V-C allows the automated switching of coupling paths and the programming of a large
range of test sequences.
The tester TRA3000 F-S-D-V-C is a stand-alone equipment for automated EMC test without a PC.

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1.2.2 ESD - TRA3000 System overview
EUT
Calibration Devices (ESD-Target2, ESD VERI-V)
GENECS TRA
Vertical Coupling
Plate
ESD-VCP50
TRA3000
EXT-TRA3000-E
150pF / 330 ohm
1.2.3 EFT - TRA3000 System overview
EUT
Data Lines
CN-EFT1000
Single Phase
AC / DC Power
Direct
GENECS-TRA
Calibration Devices (VERI50-EFT, VERI1K-EFT, Adapter EFT-CDN)
Automatic Three Phase
AC / DC Power
CDN2000A-06-32
CDN2000A-06-63
CDN-A-3P100-480 F
CDN-A-3P100-690 F
Three Phase
EUT Power
Manual Three
Phase
AC / DC Power
CDN2000-06-32
Differential Output
Adpater CN-BALUN
PS3 TRA3000
EXT-TRA3000-F

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1.2.4 SURGE - TRA3000 System overview
EUT
Un-balanced
Lines
CDN-KIT1000
Single Phase
AC / DC Power
Direct
GENECS-TRA
Balanced
Telecom Lines
CDN-UTP
Automatic Three Phase
CDN2000A-06-32
CDN2000A-06-63
CDN-A-3P100-480 F-S
CDN-A-3P100-690 F-S
Three Phase
EUT Power
Manual Three Phase
CDN2000-06-32
Railway Application
Option
NW-TRA-RAIL
Direct Injection
Probe
CN2000TT
Coupling
Decoupling Modules
DN & CN2000-22-5
TRA3000
PS3
EXT-TRA3000-S
1.2.5 DIPS and Interruption - TRA3000 System overview
EUT
Single Phase
AC Power
Direct
GENECS-TRA
Three Phase
Interrupt AC / DC
Power
PFS32 / PFS63 /
PFS75
Three Phase
EUT Power
Calibration Device (VERI-DIPS)
TRA3000
EXT-TRA
3000-D
Three Phase
DIPS AC Power
SRC32 / SRC63 /
SRC75
VAR-EXT1000
or PS3
EXT-TRA
3000-V

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1.2.6 Common Mode - TRA3000 System overview
TRA3000
EUT
CN16AC
GENECS-TRA
EXT-TRA3000-C
PS3
EXT-TRA3000-C
SHORT
CN16TCN16
1.2.7 Magnetic fields - TRA3000 System overview IEC 61000-4-8 Ed.2
EUT
GENECS TRA
TRA3000
EXT-TRA
3000-D
VAR-EXT1000
EXT-TRA
3000-V
PS3
MF1000-1 MF1000-2 MF1000-3
16.7Hz

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1.2.8 Magnetic fields - TRA3000 System overview IEC 61000-4-9 Ed.1
EUT
GENECS-TRA
TRA3000
EXT-TRA3000-S
MF1000-1 MF1000-2

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1.3 Technical data of the TRA3000 F-S-D-V-C
1.3.1 Electrostatic discharges ESD only valid with EXT-TRA3000 E
Energy storage capacitance 150 pF
Discharge resistance 330 Ω
Charging resistance 54 MΩ
Holding time (drop to 95%) better than 5 s
Current rise time, 2 Ωload 0.8 ns ± 25% See 6.1
IEC 61000-4-2 Ed.2
Definition of current waveform:
Current amplitude at 30 ns 4 to 16 A ± 30%
Current amplitude at 60 ns 2 to 8 A ± 30%
Voltage range „air discharge“ 2 to 15 kV ± 10%
Voltage range „contact discharge“ 2 to 10 kV ± 10%
First current amplitude into 2 Ω
„contact discharge“ 7,5 to 30 A ± 15%
Polarity positive / negative;
automatic switchover
Number of discharges
Detection of the number of
discharges
-preselectable
-count „every pulse“
-count „discharge only“.
Only the impulses
whereas the voltage of
the discharge capacitor
tropes lower then 10%
of the charging voltage
are counted.
1 to 29’999
Ramps voltage amplitude
changes from shot to
shot, alternate polarity
Reporting test sequence with the
number of discharges
-Voltage amplitude
-Polarity
Discharge modes: -Air discharge
-Contact discharge
Repetition of the discharges 0.05 up to 30 s
Single discharge „Man“