Emerson PACSystems RSTi-EP User manual

User Manual
GFK-2958J
Oct 2019
PACSystemsTM RSTi-EP
USER MANUAL

User Manual Contents
GFK-2958J Oct 2019
Contents i
Contents
Introduction ..........................................................1
1.1 System Overview................................................................................................. 2
Dimensions of the RSTi-EP Components.................................................... 2
Double-click Installation............................................................................ 3
1.2 General Description of the Fieldbus Network Adapters ........................................ 3
1.3 General Technical Data for the Fieldbus Network Adapter.................................... 4
1.4 General Description of I/O Modules ..................................................................... 5
I/O module (Example EP-1214).................................................................. 6
Standard Connector .................................................................................. 7
HD Connector EP-8360 ............................................................................. 7
Cable Protection ....................................................................................... 8
1.5 General Technical Data for I/O Modules ............................................................... 9
1.6 Mechanical Fixing Elements ...............................................................................11
1.7 Type Plate .........................................................................................................11
1.8 Markers .............................................................................................................12
Swivel Marker..........................................................................................12
1.9 Revisions in this Manual.....................................................................................12
1.10 PACSystems Documentation.............................................................................13
Safety ..................................................................14
2.1 General Safety Notice ........................................................................................ 14
Electrostatic Discharge............................................................................ 14
Open Equipment.....................................................................................15
Fusing .....................................................................................................15
Earthing (functional earth FE) .................................................................. 15
Shielding.................................................................................................15
Overcurrent ............................................................................................ 16
2.2 Intended Use..................................................................................................... 16
2.3 Use in a Potentially Explosive Atmosphere .........................................................16
2.4 Legal Notice ......................................................................................................18
2.5 Use of RSTi-EP Stations 2,000m above Sea Level ................................................18
Configuration ......................................................19
3.1 Order and Arrangement of Modules ..................................................................19
Arrangement of Safe Power-Feed Modules.............................................. 20

User Manual Contents
GFK-2958J Oct 2019
Contents ii
Power Supply Concept ............................................................................20
3.2 Clearances.........................................................................................................21
Calculation of Space Requirements .........................................................23
3.3 Use in a Potentially Explosive Atmosphere .........................................................23
ATEX & IECEx Marking .............................................................................24
3.4 Spring-Style System Cabling .............................................................................. 24
3.5 Current Demand and Power Supply ...................................................................24
Power Supply Derating............................................................................24
3.6 Example Calculation for the Power Supply .........................................................26
Calculation of the Current Demand for the Input Current...................................26
Calculation of the Current Demand for the Output Current................................ 27
3.7 Example Calculation for the Current Demand (all Current Values in Amps).........28
Calculation of Power Loss ........................................................................29
Calculation of Power Loss for Use in a Potentially Explosive Atmosphere..29
3.8 Feedback Energy in DO Modules........................................................................ 30
Calculation of Feedback Energy...............................................................30
3.9 Parameter Overview.......................................................................................... 31
Modifiable Parameters for Network Adaptors .......................................... 31
3.10 Data Width of I/O Module, Dependent on the Network Adapter Used................44
EPXPBS001.............................................................................................. 44
EPXPNS001/EPXPNS101.......................................................................... 46
EPXETC001 .............................................................................................47
Detailed Descriptions of the Fieldbus Network Adapters
50
4.1 Profibus DP Network Adapter EPXPBS001.......................................................... 50
LEDs........................................................................................................51
Addressing.............................................................................................. 52
Connection Diagrams.............................................................................. 53
Specifications: EPXPBS001 ......................................................................54
Supported Modules and Power Supplies ..................................................56
4.2 PROFINET IRT/RT Network Adapter EPXPNS001/EPXPNS101 ............................. 57
LEDs........................................................................................................58
Connection Diagrams.............................................................................. 60
Specification: EPXPNS001/EPXPNS101.................................................... 61
Modifiable Parameters: EPXPNS001/EPXPNS101.....................................63
Network Adaptor Input Status Data.........................................................63

User Manual Contents
GFK-2958J Oct 2019
Contents iii
Hot Standby CPU Redundancy I/O Parameters (EPXPNS101) ...................65
Supported Modules and Power Supplies.................................................. 66
4.3 EtherCAT®Network Adapter EPXETC001 ........................................................... 67
LEDs........................................................................................................68
Connection Diagrams.............................................................................. 70
Specifications: EPXETC001 ......................................................................71
Modifiable Parameters for EPXETC001 ....................................................72
RSTi-EP Status Messages ......................................................................... 72
Module Status Messages ......................................................................... 73
Module Diagnosis....................................................................................73
Supported Modules and Power Supplies ..................................................74
4.4 Modbus®TCP Network Adapter EPXMBE001/EPXMBE101 ..................................75
LEDs........................................................................................................77
Connection Diagrams.............................................................................. 78
Specifications: EPXMBE001/EPXMBE101 ................................................. 79
Configuration of the IP Address ............................................................... 80
Modifiable Parameters for EPXMBE001/EPXMBE101................................ 80
Supported Modules and Power Supplies ..................................................84
Packed Process Data................................................................................86
0x1000 –0x1006 Network Adapter Identifier ..........................................88
0x1000 –0x1006 Network Adapter Status .............................................. 88
0x1010 Process Image Length in Bits for the Output Modules.................. 89
0x1010 Process Image Length in Bits for the Input Modules..................... 89
0x1017 Register –Mapping Revision ....................................................... 89
0x1018 –0x101B Collective Diagnostics Message for I/O Modules .......... 89
0x101C –0x101F Collective Process Message for I/O Modules................. 90
0x1028 –0x102F Module Status..............................................................90
0x1030 MODBUS DATA EXCHANGE Watchdog, Current Time .................90
0x1120 MODBUS DATA EXCHANGE watchdog, predefined time ............. 90
0x1121 MODBUS DATA EXCHANGE Watchdog Reset Register ................ 90
0x1122 Lock Force Mode on Web Server .................................................90
0x1031 MODBUS CONNECTION Mode Register.......................................91
0x1131 MODBUS CONNECTION Timeout in Sec ......................................91
0x1132 Check Reference List prior to Data Exchange...............................91
0x1133 Process Alarm .............................................................................91
0x1134 Diagnostic Alarm ........................................................................ 91

User Manual Contents
GFK-2958J Oct 2019
Contents iv
0x1135 Field Bus or Reference List Error Behavior ....................................92
0x1136 Module Removal Behavior ..........................................................92
0x1137 Data Format ............................................................................... 92
0x113C –0x113F Save Module Parameters .............................................92
0x27FE Number of Entries in the Current Module List .............................. 93
0x27FF Number of Entries in the Reference Module List........................... 93
0x2800 –0x287F Reference Module List..................................................93
0x2A00 –0x2A7F Current Module List .....................................................93
0x2B00 –0x2B7F Module Offsets of Process Data....................................93
0x8000 –0x87FF Process Data Inputs......................................................93
0x9000 –0x97FF Process Data Outputs...................................................94
0xA000 –0xA7FF Diagnostics..................................................................94
0xB000 –0xB7FF Process Alarms............................................................. 94
0xC000 –0xFFFF Parameters.................................................................... 94
Detailed Description of I/O Modules.....................95
5.1 Digital Input Module EP-1214 ............................................................................ 95
LED Indicators EP-1214............................................................................ 96
Specifications EP-1214 ............................................................................97
Modifiable Parameters for EP-1214 ......................................................... 97
Diagnostic Data EP-1214......................................................................... 98
Process Data Inputs EP-1214 ...................................................................99
5.2 Digital Input Module EP-1218 ............................................................................ 99
LED Indicators EP-1218.......................................................................... 100
Specifications EP-1218 ..........................................................................101
Modifiable Parameters for EP-1218 ....................................................... 101
Diagnostic Data EP-1218....................................................................... 102
Process Data Inputs EP-1218 .................................................................103
5.3 Digital Input Module EP-1318 .......................................................................... 103
LED Indicators EP-1318.......................................................................... 104
Specifications EP-1318 ..........................................................................105
Modifiable Parameters for EP-1318 ....................................................... 105
Diagnostic Data EP-1318....................................................................... 106
Process Data Inputs EP-1318 .................................................................107
5.4 Digital Input Module EP-1804 .......................................................................... 107
LED Indicators EP-1804.......................................................................... 108
Specifications EP-1804 ..........................................................................109

User Manual Contents
GFK-2958J Oct 2019
Contents v
Diagnostic Data EP-1804....................................................................... 110
Process Data Inputs EP-1804 .................................................................111
5.5 Digital Input Module EP-125F ..........................................................................111
LED Indicators EP-125F.......................................................................... 112
Specifications EP-125F .......................................................................... 113
Diagnostic Data EP-125F ....................................................................... 113
Process Data Inputs EP-125F .................................................................114
5.6 Digital Input Module EP-12F4 ..........................................................................115
LED Indicators EP-12F4.......................................................................... 116
Specifications EP-12F4 .......................................................................... 117
Modifiable Parameters for EP-12F4........................................................118
Diagnostic Data EP-12F4 ....................................................................... 118
Process† Data Inputs EP-12F4................................................................119
Time Stamp Function ............................................................................119
Structure of an ETS Entry .......................................................................120
5.7 Digital Input Module EP-153F ..........................................................................123
LED Indicators EP-153F.......................................................................... 124
Specifications EP-153F .......................................................................... 125
Diagnostic Data EP-153F ....................................................................... 125
Process Data Inputs EP-153F .................................................................126
5.8 Digital Output Module EP-2214 ....................................................................... 127
LED Indicators EP-2214.......................................................................... 128
Specifications EP-2214 ..........................................................................129
Modifiable Parameters for EP-2214 ....................................................... 130
Diagnostic Data EP-2214....................................................................... 130
Process Data Outputs EP-2214 ..............................................................131
5.9 Digital Output Module EP-2614 ....................................................................... 131
LED Indicators EP-2614.......................................................................... 132
Specifications EP-2614 ..........................................................................133
Modifiable Parameters for EP-2614 ....................................................... 134
Diagnostic Data EP-2614....................................................................... 134
Process Data Outputs EP-2614 ..............................................................135
5.10 Digital Output Module EP-2634 ....................................................................... 135
LED Indicators EP-2634..........................................................................136
Specifications EP-2634 ..........................................................................137
Modifiable Parameters for EP-2634 .......................................................138

User Manual Contents
GFK-2958J Oct 2019
Contents vi
Diagnostic Data EP-2634.......................................................................138
Process Data Outputs EP-2634 ..............................................................139
5.11 Digital Output Module EP-2218 ....................................................................... 139
LED Indicators EP-2218..........................................................................140
Specifications EP-2218 ..........................................................................141
Modifiable Parameters for EP-2218 .......................................................141
Diagnostic Data EP-2218.......................................................................142
Process Data Outputs EP-2218 ..............................................................143
5.12 Digital Output Module EP-225F ....................................................................... 143
LED Indicators EP-225F..........................................................................144
Specifications: EP-225F .........................................................................145
Diagnostic Data EP-225F .......................................................................146
Process† Data Outputs EP-225F............................................................. 147
5.13 Digital Output Module EP-2814 ....................................................................... 148
LED Indicators EP-2814..........................................................................149
Specifications EP-2814 ..........................................................................150
Modifiable Parameters for EP-2814 .......................................................150
Diagnostic Data EP-2814.......................................................................151
Process Data Outputs EP-2814 ..............................................................151
5.14 Digital Output Module EP-2714 ....................................................................... 152
LED Indicators EP-2714..........................................................................153
Specifications EP-2714 ..........................................................................154
Modifiable Parameters for EP-2714 .......................................................155
Diagnostic Data EP-2714.......................................................................156
Process Data Outputs EP-2714 ..............................................................157
5.15 Digital Output Module EP-291F ....................................................................... 157
LED Indicators EP-291F..........................................................................158
Specifications: EP-291F .........................................................................159
Diagnostic Data EP-291F .......................................................................160
Process†Data Outputs EP-291F ............................................................. 161
5.16 Digital Output Module EP-5111 ....................................................................... 162
LED Indicators EP-5111..........................................................................163
Specifications EP-5111 ..........................................................................164
Modifiable Parameters for EP-5111 .......................................................165
Diagnostic Data EP-5111.......................................................................167
Process Data† Inputs EP-5111................................................................168

User Manual Contents
GFK-2958J Oct 2019
Contents vii
Process Data† Outputs EP-5111.............................................................169
Process Alarm Data EP-5111..................................................................170
Setting Up the Counter ......................................................................... 170
Counter Functions.................................................................................170
..................................................................... Additional Counter Features 176
5.17 Digital Counter Module EP-5112......................................................................183
LED indicators EP-5112.......................................................................... 184
Specifications EP-5112 ..........................................................................185
Modifiable Parameters for EP-5112 .......................................................186
Diagnostic Data EP-5112.......................................................................187
Process Data† Inputs EP-5112................................................................188
Process Data† Outputs EP-5112.............................................................189
Setting Up the Counter ......................................................................... 190
Counter Functions.................................................................................190
Additional Counter Features..................................................................196
5.18 Digital Frequency Counter Module EP-5212.....................................................202
LED Indicators EP-5212..........................................................................203
Specifications EP-5212 ..........................................................................204
Modifiable Parameters for EP-5212 .......................................................205
Diagnostic Data EP-5212.......................................................................206
Process Data† Inputs EP-5212................................................................207
Process Data† Outputs EP-5212.............................................................208
Function Frequency Counting ...............................................................208
5.19 Serial Communication Module EP-5261...........................................................211
LED Indicators EP-5261..........................................................................214
Specifications EP-5261 ..........................................................................215
Modifiable Parameters for EP-5261 .......................................................216
Diagnostic Data EP-5261.......................................................................216
Data Transfer ........................................................................................ 217
5.20 SSI Encoder Interface Module EP-5311............................................................. 222
LED Indicators EP-5311..........................................................................223
Specifications EP-5311 ..........................................................................224
Modifiable Parameters for EP-5311 .......................................................224
Diagnostic Data EP-5311.......................................................................225
Process Data Inputs EP-5311 .................................................................227
5.21 Digital Pulse Width Modulation Output Module EP-5422 .................................227

User Manual Contents
GFK-2958J Oct 2019
Contents viii
LED Indicators EP-5422..........................................................................228
Specifications EP-5422 ..........................................................................229
Modifiable Parameters for EP-5422 .......................................................230
Diagnostic Data EP-5422.......................................................................230
Process† Data Inputs EP-5422................................................................231
Process Data† Outputs EP-5422.............................................................231
5.22 Digital Pulse Width Modulation Output Module EP-5442 .................................232
LED Indicators EP-5442..........................................................................233
Specifications EP-5442 ..........................................................................234
Modifiable Parameters for EP-5442 .......................................................235
Diagnostic Data EP-5442.......................................................................235
Process† Data Inputs EP-5442................................................................236
Process Data† Outputs EP-5442.............................................................236
5.23 Analog Input Module EP-3164 .........................................................................237
LED Indicators EP-3164..........................................................................238
Specifications EP-3164 ..........................................................................239
Modifiable Parameters for EP-3164 .......................................................240
Diagnostic Data EP-3164.......................................................................240
Process Data† Inputs EP-3164................................................................241
Measurement Range EP-3164 ...............................................................241
5.24 Analog Input Module EP-3264 .........................................................................243
LED Indicators EP-3264..........................................................................244
Specifications EP-3264 ..........................................................................245
Modifiable Parameters for EP-3164 .......................................................246
Diagnostic Data EP-3264.......................................................................246
Diagnostic Data EP-3264.......................................................................247
Process Data† Inputs EP-3264................................................................248
Measurement Range EP-3264 ...............................................................248
5.25 Analog Input Module EP-3664 .........................................................................250
LED Indicators EP-3664..........................................................................251
Specifications: EP-3664 .........................................................................252
Modifiable Parameters EP-3664............................................................. 253
Diagnostic Data EP-3664.......................................................................253
Process Data† Inputs EP-3664................................................................255
Measurement Range EP-3664 ...............................................................255
5.26 Analog Input Module EP-3124 .........................................................................257

User Manual Contents
GFK-2958J Oct 2019
Contents ix
LED Indicators EP-3124..........................................................................258
Specifications EP-3124 ..........................................................................259
Modifiable Parameters for EP-3124 .......................................................260
Diagnostic Data EP-3124.......................................................................260
Process Data† Inputs EP-3124................................................................261
Measurement Range EP-3124 ...............................................................261
Measurement Range EP-3124 ...............................................................262
5.27 Analog Input Module EP-3368 .........................................................................263
LED Indicators EP-3368..........................................................................264
Specifications EP-3368 ..........................................................................265
Modifiable Parameters for EP-3368 .......................................................266
Diagnostic Data EP-3368.......................................................................266
Process Data† Inputs EP-3368................................................................267
Measurement Range EP-3368 ...............................................................268
5.28 Analog Input Module EP-3468 .........................................................................268
LED Indicators EP-3468..........................................................................269
Specifications EP-3468 ..........................................................................270
Modifiable Parameters for EP-3468 .......................................................271
Process Data†Inputs EP-3468 ................................................................271
Diagnostic Data EP-3468.......................................................................272
Measurement Range EP-3468 ...............................................................273
5.29 Analog Output Module EP-4164 ......................................................................274
LED Indicators EP-4164..........................................................................275
Specifications EP-4164 ..........................................................................276
Modifiable Parameters for EP-4164 .......................................................277
Diagnostic Data EP-4164.......................................................................277
Process Data†Outputs EP-4164 .............................................................278
Value Range†EP-4164 ...........................................................................278
5.30 Analog Output Module EP-4264 ......................................................................280
LED Indicators EP-4264..........................................................................281
Specifications EP-4264 ..........................................................................282
Modifiable Parameters for EP-4264 .......................................................283
Diagnostic Data EP-4264.......................................................................283
Process Data†Outputs EP-4264 .............................................................285
Value Range† EP-4264...........................................................................285
5.31 Analog Input Module EP-3704 .........................................................................287