Emerson SmartPower 701P User manual

Quick Start Guide
MHM-97913-CC-PBF-EN, Rev 2
March 2023
Emerson A0701PBU
Emerson™ 701P SmartPower™ Module -
Blue

Copyright
© 2023 by Emerson. All rights reserved.
No part of this publication may be reproduced, transmitted, transcribed, stored in a
retrieval system, or translated into any language in any form by any means without the
written permission of Emerson.
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks
are the property of their respective owners.
Disclaimer
This manual is provided for informational purposes. EMERSON MAKES NO WARRANTY OF
ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Emerson shall not be liable for errors, omissions, or inconsistencies that may be contained
herein or for incidental or consequential damages in connection with the furnishing,
performance, or use of this material. Information in this document is subject to change
without notice and does not represent a commitment on the part of Emerson. The
information in this manual is not all-inclusive and cannot cover all unique situations.
Patents
The product(s) described in this manual are covered under existing and pending patents.
Contents
Document scope............................................3
Label and date of manufacture.......................5
Warnings on product labels............................6
Physical installation........................................7
Verify Operation............................................ 9
Disposal or recycling of depleted power
modules.......................................................11
Product certifications...................................12
Declaration of Conformity............................15
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1 Document scope
Notice
This guide provides basic guidelines for the Blue Power Module (A0701PBU).
It does not provide instructions for detailed configuration, diagnostics,
maintenance, service, troubleshooting, or installation of wireless devices.
Refer to the wireless device's manuals and Quick Start Guides for more
instruction.
The Blue Power Module (referred to in this document as Model A0701PBU;
Part Number MHM-89004) is an extended life power module, with a broad
field of applications. It can be used to provide long-lasting power to many of
Emerson's wireless transmitters including models 3051S, 648, 702, 705,
2160, and 9420. Use this guide to install or replace the power module in any
of these transmitters—they share the same enclosure, enclosure thread, and
power module connection mechanism.
The power module is designed for use in explosive gas atmospheres
according to the marking assigned.
Because Emerson's SmartPower power modules are self-contained, there is
no need for cables, cable glands, etc. during the installation process. No
specific training is required beyond what is outlined in this document. As
always, personnel should take care to consider any applicable local, national
or international regulations that may apply.
These instructions are intended for qualified personnel with the necessary
level of tolerance. Installation should be carried out in accordance with
national regulations of electrical installation in hazardous areas, including in
accordance with the standards GOST 30852.16-2002 GOST 30852.13-99
GOST IEC 60079.14-2011.
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WARNING
•Explosions could result in death or serious injury.
•Installation of this power module in an explosive environment must be in
accordance with the appropriate local, national, and international
standards, codes, and practices. Please review Product Certifications for
any restrictions associated with a safe installation.
•Before connecting a Field Communicator in an explosive atmosphere,
ensure the instruments are installed in accordance with intrinsically safe
or non-incendive field wiring practices.
•Electrical shock can result in death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock. The power module may be
replaced in a hazardous area.
•The power module has surface resistivity greater than one gigaohm and
must be properly installed in the wireless device enclosure. Care must be
taken during transportation to and from the point of installation to
prevent electrostatic charge build-up. Under certain extreme
circumstances, it could be possible to build up an ignition-capable level
of electrostatic charge in the enclosure. Therefore, the equipment
should not be installed in a location where the external conditions are
conducive to the build-up of electrostatic charge on such surfaces. This is
particularly important if the equipment is installed in a Zone 0 location.
CAUTION
Each Blue Power Module (A0701PBU) contains two "D" size primary lithium
batteries. Primary lithium batteries are regulated in transportation by the
U.S. Department of Transportation, and are also covered by IATA
(International Air Transport Association), ICAO (International Civil Aviation
Organization), and ARD (European Ground Transportation of Dangerous
Goods). It is the responsibility of the shipper to ensure compliance with
these or any other local requirements. Please consult current regulations
and requirements before shipping.
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2 Label and date of manufacture
The date of manufacture of a power module is indicated on a white label as
shown in Figure 2-1. The example manufacturing date code 4915 represents
the date of manufacture is the 49th week of 2015.
Figure 2-1: Blue Power Module (A0701PBU) label manufacturing date
code for the 49th week of 2015.
A. Two digit production week
B. Two digit production year
The power module has a stated shelf life of 10 years; It will, however,
typically continue to function well beyond this date but may exhibit a
proportionally reduced operating life. If the time elapse since the
manufacture date exceeds the environmental life of the power module (i.e.
25 years), then refer to Disposal or recycling of depleted power modules for
disposal or recycling of the depleted module.
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3 Warnings on product labels
The Emerson power modules have a warning printed on them.
The text of the warning is: “WARNING Potential Static Hazard, Use Caution
when Handling. Risk of Fire, Explosion or Severe Burn Hazard. DO NOT
Recharge, Disassemble, Heat above 100 °C, Incinerate or Expose Contents to
Water. Li metal content approx 10g.”
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4 Physical installation
The Blue Power Module (A0701PBU) has been designed with safety in mind.
The connector is keyed so that it cannot be inserted incorrectly, and it uses a
patented mechanism that enables it to be replaced while the transmitter is
installed in a hazardous area. The installation procedure includes replacing
the power module and extended battery cover.
Prerequisites
When replacing a standard Black Power Module with the extended life Blue
Power Module, you also need to replace the smaller end cap (2.5 in / 70 mm)
with the extended end cap (4.5 in / 115 mm).
Procedure
1. Inspect the power module for any obvious signs of damage.
Emerson's SmartPower Power Modules are designed to be rugged.
The product design has been tested in environmental conditions
such as extreme temperature, pressure, vibration and shock. In
testing, it also was dropped repeatedly from 3m height without
leading to an unsafe operating condition.
If there are any obvious signs of damage, do not install the power
module. Refer to Disposal or recycling of depleted power modules
for disposal or recycling of the power module.
2. Install the HART™ wireless device according to standard installation
practices and the manufacturer’s instructions, being sure to use an
approved thread sealant on all connections.
3. Unscrew the power module cover from the wireless device.
Normally, no tools are required; however, a strap wrench may be
used to unscrew the cover.
4. Connect the power module to the wireless device. The power
module has a keyed connection to prevent improper connection.
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Figure 4-1: Blue Power Module (A0701PBU) connects using a
keyed connection on the wireless device.
Note
Power up wireless devices in order of proximity from the Emerson
Wireless Gateway, beginning with the closest. This will result in a
simpler and faster network installation.
5. Close the extended end cap on the housing and tighten. Always
ensure a proper seal by installing the electronics housing covers so
that metal touches metal, but do not over tighten.
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5 Verify Operation
Operation can be verified in four locations: by using the Field
Communicator, at the Gateway via the Emerson Wireless Gateway’s
integrated web server, via AMS Wireless Configurator, or with the wireless
device’s LCD display.
5.1 Field Communicator
If you are able to communicate to the wireless device via a Field
Communicator, the power module is powering the device and working
correctly. Figure 5-1 shows how to connect a Field Communicator to a
wireless device.
Figure 5-1: Field Communicator Connections
5.2 Emerson Wireless Gateway
If the wireless device was configured with the Network ID and Join Key and
sufficient time has passed for network polling, the transmitter will be
connected to the network. To verify device operation and connection to the
network with the Smart Wireless Gateway’s integrated web server, open the
Smart Wireless Gateway’s integral web interface, and navigate to the
Explorer page. If the wireless device has joined the network, the Power
Module is functioning properly.
Notice
It may take several minutes for the device to join the network.
5.3 AMS Wireless Configurator
When the device has joined the network, it will appear in the Wireless
Configurator as illustrated below in Figure 5-2.
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Figure 5-2: AMS Wireless Configurator
5.4 Wireless Device LCD Display
If the wireless device has an LCD display, it can be used to verify operation.
When the power module is first connected to the wireless device, the LCD
display will turn on for approximately 40 seconds. If the LCD display turns on
after the power module is installed, the power module is functioning
properly.
5.5 Troubleshooting
If the wireless device does not turn on after the power module is installed,
the power module might be depleted. Replace the power module, then see
if the wireless device turns on. If not, contact Product Support.
Note
Contact Product Support regarding any issues or concerns with the power
module. POWER MODULES SHOULD NOT BE RETURNED TO EMERSON
(unless dictated by local laws).
The nominal voltage for a new Blue Power Module (A0701PBU) is 7.2V. The
supply voltage as reported by the transmitter should normally read above
7.0V at room temperature upon initial installation. It may, however, report
lower values when installed in hotter or colder environments.
Each Emerson transmitter has a unique minimum supply voltage
requirement for sustained operation. If the supply voltage drops below its
minimum supply voltage, the device will report the operational error by
generating the alert message: "CRITICAL_POWER_FAILURE". When this
occurs, the power module should be replaced as soon as possible. Refer to
Disposal or recycling of depleted power modules for disposal or recycling of
the depleted module.
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6 Disposal or recycling of depleted power
modules
1. Dispose in accordance with applicable laws and regulations in your
country and state.
2. Disposal should only be performed by authorized professionals in
accordance with applicable requirements for hazardous waste
transportation and disposal.
3. Incineration should only be performed by trained professionals in
authorized facilities.
6.1 Shipping regulations
Primary lithium batteries are regulated in transportation by the U.S.
Department of Transportation and are also covered by IATA (International
Air Transport Association), ICAO (International Civil Aviation Organization),
and ARD (European Ground Transportation of Dangerous Goods). It is the
responsibility of the shipper to ensure compliance with these or any other
local requirements. Please consult current regulations and requirements
before shipping.
6.2 Handling considerations
Each blue power module (A0701PBU) contains two “D” size primary lithium
batteries. Under normal conditions, the battery materials are self-contained
and are not reactive as long as the batteries and the battery pack integrity
are maintained. Care should be taken to prevent thermal, electrical, or
mechanical damage. Contacts should be protected to prevent premature
discharge. Use caution when handling the power module. It may be
damaged if dropped onto a hard surface. Battery hazards remain when cells
are discharged.
6.3 Environmental considerations
As with any battery, local environmental rules and regulations should be
consulted for proper management of spent batteries. If no specific
requirements exist, recycling through a qualified recycler is encouraged.
Consult the materials safety data sheet for battery specific information.
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7 Product certifications
7.1 European directive information
The most recent revision of the EC Declaration of Conformity can be found
at www.emerson.com.
7.1.1 ATEX directive (2014/34/EU)
Emerson Process Management complies with the ATEX Directive.
7.1.2 Electro Magnetic Compatibility (EMC) (2014/30/EU)
Emerson Process Management complies with the EMC Directive.
7.2 Ordinary location certification
The transmitter has been examined and tested to determine that the design
meets the basic electrical, mechanical, and fire protection requirements.
7.3 Hazardous locations certifications
Table 7-1: Hazardous locations certifications
USA/Canada Certificate 70051230
Marking: AEx/Ex ia IIC T4 Ga, Cl I, Div 1, Cl I, Zone 0 Gr.
A,B,C,D
Ta = -55°C to +85°C
Europe Certificate Sira 15ATEX2332X
Marking: II 1G, Ex ia IIC T4 Ga
Ta = -55°C to +85°C
International Certificate IECEx CSA 15.0045X
Marking: Ex ia IIC T4 Ga
Ta = -55°C to +85°C
7.4 Entity Parameters
Table 7-2: Entity Parameters
Uo7.8 V
Io2.16 A
Po0.83 W
Co3.0 µF
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Table 7-2: Entity Parameters (continued)
Lo9.4 µH
Special Condition for Safe Use (X)
The plastic enclosure may constitute a potential electrostatic ignition risk
and caution should be used when being handled.
This condition of use does not apply after a power module is installed within
a wireless transmitter enclosure.
Compatibility
The Blue Power Module (A0701PBU) is compatible with most other Emerson
wireless transmitters that use a power module. It has been certified
intrinsically safe as indicated here; however, always refer to the individual
certification requirements for each product to determine whether it is
suitable for installation and in which environments.
List of critical failures
Not specified
Special conditions for safe use
Do not operate the unit if there is any damage to housing, cover, or rubber
seals.
Special procedure in case of an incident, critical failure or accident
Remove power module from unit, if safe to do so. Report incident to
management. Responsible engineer must identify if any further action is
required, including contacting the manufacturer.
Special training requirements for personnel
Review operating instructions, certification documentation. Device should
be verified as appropriate for installation in the intended environment by the
safety officer responsible for the end use location.
Shelf Life
10 years
Note
Shelf life can be maximized by storing the power module in a dry location
with an ambient temperature between 60 and 80°F (16 to 26°C).
Storage Temperature
-40 to +185°F (-40 to +85°C)
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Service Life
Power module life is mainly a function of the wireless update rate. Faster
wireless update rates, as well as acquisition of specialized data such as
vibration spectra and waveforms, will decrease power module life. Power
module life is further affected by extreme temperature service and wireless
network conditions.
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8 Declaration of Conformity
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Quick Start Guide
MHM-97913-CC-PBF-EN, Rev. 2
March 2023
Emerson
835 Innovation Drive
Knoxville, TN 37932 USA
T [phone]
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www.Emerson.com
©2023, Emerson.
The contents of this publication are presented for informational purposes
only, and while every effort has been made to ensure their accuracy, they
are not to be construed as warranties or guarantees, express or implied,
regarding the products or services described herein or their use or
applicability. All sales are governed by our terms and conditions, which are
available on request. We reserve the right to modify or improve the
designs or specifications of our products at any time without notice.
All rights reserved. AMS is a mark of one of the Emerson group of
companies. The Emerson logo is a trademark and service mark of Emerson
Electric Co. All other marks are the property of their respective owners.