Emerson Liebert GXT4-6000RT230 User manual

Liebert® GXT4™
10000VA RT230 Rack Configuration
GUIDE SPECIFICATIONS
1.1
SUMMARY
1.0 GENERAL
This specification shall define the electrical and mechanical characteristics and requirements for a continuous-
duty, single-phase, solid-state uninterruptible power system (UPS). The UPS shall provide high-quality mains
power for sensitive, electronic equipment loads. The UPS is not designed to support large inductive or half-wave
rectified loads, for example: motors, compressors, vacuum pumps, electric drills, laser printers and hair dryers.
1.2 STANDARDS
The UPS shall be designed in accordance with applicable sections of the current revision of the following
documents. Where a conflict arises between these documents and statements made herein, the statements in this
specification shall govern.
Safety-IEC62040-1:2008 version
Emission (Low limits – Conducted and radiated):
• IEC/EN/AS 62040-2 2nd Ed (Cat 2 – Table 1)
• CISPR22 Class A(RFI)
• IEC/EN/AS61000-3-12 (Harmonics)
Immunity (High commercial and light industry immunity levels for enclosure, power, signal and control
ports):
• IEC/EN/AS 62040-2 2nd Ed (Cat 2 – Table 6) for IEC/EN/AS:
• 61000-4-2 Electrostatic discharge
• 61000-4-3 Radiated E-RFI fields
• 61000-4-4 Fast E transients
• 61000-4-5 Surges/Lightning
• 61000-4-6 Conducted RFI
Transportation and Shipping- ISTA Procedure 1ECertification
Additional Agency Compliance:
• C-Tick (Liebert in Australia / New Zealand will pursue certification)
• WEEE and RoHS (6 by 6)
The 230 VAC UPS units will be TUV and GS listed and will bear the CE compliance mark and Australia C-
tick (C√) mark.
SLI-23197_Rev 1 1Guide Specifications

Liebert GXT4-10000RT230
1.3 SYSTEMDESCRIPTION
1.3.1 Modes of Operation
The UPS shall be designed to operate in the following modes:
A. Normal - During normal operation, mains power shall provide energy to the UPS. The filters, the power
factor correction circuit and the inverter shall process the mains to provide computer-grade power to
connected loads. The UPS shall maintain the batteries in a fully charged state.
B. Battery - The UPS shall enter Battery mode if there is an extreme power surge, extreme power sag or mains
failure. The battery system shall supply power through the DC-to-DC converter to the inverter to generate
computer-grade power for the connected load.
C. Recharge - When the UPS is supplied with qualified mains power, the UPS shall charge connected internal
and optional external battery cabinets (if connected).
D. Internal Bypass - Bypass mode shall provide an alternate path for mains power to the connected load in the
unlikely event of a UPS malfunction, such as overload, over temperature or an internal circuit failure.
E. Maintenance Bypass - Maintenance Bypass mode shall provide an alternate path for mains power to the
connected load during UPS maintenance or UPS replacement.
F. Automatic Restart - Upon restoration of mains power and after a complete battery discharge, the UPS shall
be able to automatically restart and resume supplying power to the critical load based on the settings in the
supplied configuration program.
SLI-23197_Rev 1 2Guide Specifications

Liebert GXT4-10000RT230
1.3.2 DesignRequirements
A. Voltage: Nominal mains/output voltage specifications of the UPS at rated load shall be:
Mains
The UPS shall operate from 230V, 50Hz without the use of selector switches or voltage taps. Mains wiring
must be 2-wire (L, N) plus earth ground.
Output
Output voltage is present at terminals L and N. The output voltage shall be automatically set to match mains
voltage upon initial startup. The UPS shall be configurable using the included configuration program to
provide the following alternate voltages:
200/208/220/230/240, all voltages ± 3% at 50Hz
(If the UPS is started on battery with no mains power present, the default output voltage shall be 230V, 50Hz
from the factory. After the UPS has been started from mains, the output voltage/frequency shall match the last
known mains voltage/frequency that was applied.)
B. Output Load Capacity: Specified output load capacity of the UPS shall be:
UPSModel # VA Watt
s
GXT4-
10000
9000
C. Internal Battery: Valve-regulated, non-spill able, lead acid cells.
D. Battery Reserve Time: Minimum 3 minutes with an ambient temperature of 25°C (77°F).
E. Battery Recharge: The UPS shall contain a three-stage battery charger designed to prolong battery life.
Recharge time for UPS internal batteries shall be 3 hours maximum to 90% capacity after a complete
discharge into full load.
SLI-23197_Rev 1 3Guide Specifications

Liebert GXT4-10000RT230
1.3.3 PerformanceRequirements
1.3.3.1 Mains to UPS
A. Voltage: The point at which the UPS transfers to battery operation shall be dependent on the amount of load
that the UPS is supporting. The following range defines where the UPS will transfer to battery and where it
returns to operating from mains:
Low Line Voltage Range
Low Line Voltage GXT4-
10000RT230
100% to 91%
L/L Transfer
176 ± 5.0VAC
L/L Comeback
188 ± 5.0VAC
90% to 71%
L/L Transfer
159 ± 5.0VAC
L/L Comeback
171 ± 5.0VAC
70% to 31%
L/L Transfer
139 ± 5.0VAC
L/L Comeback
151 ± 5.0VAC
30% to 0%
L/L Transfer
100 ± 5.0VAC
High Line Voltage Range
High Line Voltage 230VModels
High Line Transfer
280 ± 5.0VAC
High Line Comeback
268 ± 5.0VAC
B. Frequency: The UPS shall auto-sense mains frequency of 50Hz or 60Hz when first powered up and shall use
this frequency as the default output frequency. Once started the mains frequency operating window shall be
40-70Hz without going to batteries. The UPS shall be capable of cold start with a default output frequency of
50Hz.
C. Input Power Factor: >0.99 lagging at rated load.
D. Input Current reflected distortion: 5% THD maximum at rated load.
E. Input Current Ratings:
UPSModel #
VA
Watt
Total Amps
GXT4-10000RT230
10000
9000
39 Amps
F. Surge Protection: The UPS shall utilize metal oxide varistors (MOVs) rated at 385VAC(rms) @ 320 Joules.
G. Electrical Specifications:
UPSModel #
Recommended
(Maximum)
External Over
current
Protection
Recommended
Wire
(Including
ground wire)
(75°C copper wire)
MaximumWire
Acceptedby
Terminal Block
Terminal
Tightening
Torque
GXT4 RT
10000RT230 1 pole 53A 10mm
2
(6AWG) 16mm
2
(4AWG)
2.26 Nm
(20 in-lb)
SLI-23197_Rev 1 4Guide Specifications

Liebert GXT4-10000RT230
1.3.3.2 Mains Output, UPS Inverters
A. Voltage Configuration: 50Hz, single-phase, 2-wire-plus-ground.
Default setting 230V. Output L-N voltage shall be selectable via the included UPS configuration program.
Optional settings shall be 200/208 /220V or 240V. The UPS shall adjust sine wave amplitude to produce
the selected voltage to match the mains.
Units
Input
Output
Bypass
Single
Phase
ThreePhase
GXT4-10000RT230
L, N, GND
N/A
L, N, GND
N/A
B. Voltage Regulation: L-N: ±2% steady state.
C. Frequency Regulation: ±3.5Hz synchronized to mains.
±0.1Hz free running or on battery operation.
D. Frequency Slew Rate: 1.0Hz per second maximum
E. Load Power Factor Range: 0.65 lagging to 1.0 (unity)
F. Voltage Distortion: Sinusoidal Waveform; ≤3% total harmonic distortion (THD) into a 100% linear load;
≤5% THD into a 100% non-linear load with a crest factor ratio of 3:1.
G. Inverter Overload Capability:
OverloadPercent Duration Inverter shall support rated load
105% to 130%
1 minute
131% to 150%
10 seconds
151% to 200%
1 second
>200% (impact load)
At least 5 cycles
H. Voltage Transient Response: ±7% on-line or Battery mode for 0-100-0 % loading of the UPS, ±4% on-line
or Battery mode for 20-100-20 % loading of the UPS.
I. Transient Recovery Time: To nominal voltage within 166 milliseconds.
J. Efficiency: 92% AC-AC
SLI-23197_Rev 1 5Guide Specifications

Liebert GXT4-10000RT230
1.4 ENVIRONMENTALCONDITIONS
A. Ambient Temperature
Operating: 0°C to 40°C (32°F to 104°F)
Storage: -15°C to +50°C (5°F to 122°F)
20°C (68°F) for optimumbatterystorage.
Battery systems should not be stored for
extended periods above 25°C (77°F).
B. Relative Humidity
Operating: 0 to 95% non-condensing.
Storage: 0 to 95% non-condensing.
C. Altitude
Up to 1000m (3281 ft.) at 30°C (86°F) without power derating when operated within the temperature
specified in Section 1.4, ItemA. Ambient temperature shall be derated by 5°C (9°F) for each additional 500m
(1640 ft.) above 3,000m (10,000 ft.).
D. Audible Noise
Noise generated by the UPS under normal operation shall not exceed 55dBAat 1 meter from the rear 50dBA,
at 1 meter from the front or sides.
E. Electrostatic Discharge
The UPS shall be able to withstand an electrostatic discharge compliant to EN61000-4-2, level 4, Criteria A,
without damage and shall not affect the connected load.
1.5 USERDOCUMENTATION
The specified UPS system shall be supplied with a Safety Warning Sheet. The UPS and Configuration Program
user manual shall be on an included CD. The user manual shall include installation drawings and instructions, a
functional description of the equipment with block diagrams, safety precautions, illustrations, step-by-step
operating procedures, general maintenance guidelines, troubleshooting information and product specifications.
1.6 QUALITYASSURANCE
1.6.1 Manufacturer’sQualifications
More than 30 years experience in the design, manufacture and testing of solid-state UPS systems. The
manufacturer shall be certified to ISO 9001:2008.
1.6.2 FactoryTesting
Before shipment, the manufacturer shall fully and completely test the system to ensure compliance with the
specification. These tests shall include operational discharge and recharge tests on the internal battery to ensure
performance.
SLI-23197_Rev 1 6Guide Specifications

Liebert GXT4-10000RT230
2.1
FABRICATION
2.0 PRODUCT
All materials and components making up the UPS shall be new, of current manufacture and shall not have been in
prior service except as required during factory testing. All relays shall be provided with dust covers.
2.1.1 Wiring
Wiring practices, materials and coding shall be in accordance with the requirements the standards listed in
Section 1.2 and other applicable codes and standards. All wiring shall be copper.
2.1.2 Cabinet
The UPS unit shall be composed of Mains PFC converter, battery charger, dual-inverter, mains filter and internal
bypass circuit; and batteries consisting of the appropriate number of sealed battery cells; and shall be housed in a
rack-tower NEMAtype 1 enclosure and shall meet the requirements of IP20. The UPS cabinet shall be cleaned
and painted RAL 7021 Black.
2.1.3 MatchingBattery Cabinets
The optional Rack-Tower battery cabinet shall contain valve-regulated, non-spill able, lead acid cells, housed in a
separate cabinet that matches the UPS cabinet styling. The cabinet shall be cleaned and painted Black RAL 7021.
The external battery system shall be sized to provide an additional 9-11 minutes of reserve power at rated load.
The matching battery cabinet shall include an 18" (0.45m) detachable, molded interconnect cable, circuit breaker
over current protection and provisions for daisy-chain connection of additional battery cabinets.
The model numbers, dimensions and weight information of the UPS cabinet and optional external battery cabinet
shall be as follows:
Model Dimensions
W x D x H, mm (in.) Weight
kg. (lbs)
GXT4-10000RT230 430 x 581 x 261
(16.9 x 22.9 x 10.3)
70 (154.3)
2.1.4 Cooling
The UPS shall be forced air cooled by internally mounted, continuous fans. Fan power shall be provided from the
internal DC supply. Air intake shall be through the front of the unit, and air exhaust shall be out the rear of the
unit.
SLI-23197_Rev 1 7Guide Specifications

Liebert GXT4-10000RT230
2.2 COMPONENTS
2.2.1 InputConverter
2.2.1.1 General
Incoming mains power shall be converted to regulated DC power by the input converter for supplying DC power
to the inverter. The input converter shall provide input power factor correction (PFC) and input current distortion
reduction.
2.2.1.2 Input Current Limit
The input shall use the power necessary to operate the load attached to the output before going to batteries. The
UPS shall not use electronic input current limiting.
• The GXT4-10000RT230 shall include a 1-pole, 63Ainput circuit breaker.
2.2.1.3 Input Protection
The UPS shall have built-in protection against over current and overvoltage conditions including low-energy
lightning surges, introduced on the primary input source. The UPS shall sustain input surges without damage per
criteria listed in 61000-4-5 Surges/Lightning.
2.2.1.4 Battery Recharge
The UPS shall contain a three-stage battery charger designed to prolong battery life. The battery shall be constant
current charged to restore capacity, then shall be constant voltage charged to maintain the battery in a fully
charged state. Recharge time for the internal battery shall be 3 hours maximumto 90% capacity (full load
discharge rate). There shall be DC overvoltage protection so that if the DC voltage exceeds the pre-set limit, the
inverter shall shut down automatically and the critical load shall be transferred to internal bypass.
2.2.2 Inverters
2.2.2.1 General
The UPS inverters shall be of a pulse-width-modulated (PWM), IGBT design capable of providing the specified
mains output. The inverters shall convert DC power from the input rectifier output or the battery into precise
sine wave mains power for supporting the critical load.
2.2.2.2 Overload
The inverter shall be capable of supplying current and voltage for overloads exceeding 100%, and 105-130% for
1 minute, 131-150% for 10 seconds, 151 - 200% for 1 second, and up to >200% for 5 cycles of full load current.
A visual indicator and audible alarm shall indicate overload operation. For greater currents or longer time
duration, the inverter shall have electronic current-limiting protection on the output to prevent damage to
components. The inverter shall be self-protecting against any magnitude of connected output overload. Inverter
control logic shall sense and disconnect the inverter from the critical AC load without the requirement to clear
protective devices.
2.2.2.3 Inverter DC Protection
The inverter shall be protected by the following DC shutdown levels:
• DC Overvoltage Shutdown
• DC Under voltage Shutdown (End of Discharge)
2.2.2.4 Output Frequency
An oscillator shall control the output frequency of the UPS. The inverter shall maintain the output frequency to
±0.1Hz of nominal frequency during Battery mode, Frequency Converter mode or when otherwise not
synchronized to the mains source.
SLI-23197_Rev 1 8Guide Specifications

Liebert GXT4-10000RT230
2.2.2.5 Output Protection
The UPS inverter shall employ electronic current limiting circuitry for protection during Normal mode and
battery operation and the UPS shall employ input circuit breaker protection during Bypass mode operation.
2.2.3 Display and Controls
2.2.3.1 General
The UPS shall be provided with a microprocessor-based control and a status display section designed for
convenient and reliable user operation. The monitoring functions such as status and alarm indicators shall be
displayed on a front-panel LED display.
2.2.3.2 UPS Status Indicators
The GXT4-10000RT230 shall include five individual LCD status indicators and three rows of LCDs to indicate
UPS load and battery capacity. An audible alarm shall be used in conjunction with the visual indicators to
indicate to the operator a change in UPS operating status.
All audible alarms can be silenced, with the exception of low battery, bypass reminder and missing batteries at
startup alarms. Once silenced, the audible alarm shall not sound until a new alarm condition is present. Standard
LCD indicators are described below:
The five LED indicators on the front of the operation and display panel are:
1. Inverter , 2. Battery , 3. Bypass , 4. ECO Mode, 5. Fault
LED indicators
LED
Indicators
LED
color
Description
Inverter
Green
On when the inverter is supplying power
Bypass
Amber
On when the load is supplied by the mains through automatic/manual
bypass
Battery
Amber
On when the load is supplied by battery
Fault
Red
On when an error has occurred within UPS
ECO mode
Green
On when the UPS is in ECO mode
2.2.3.4 ON-LINE BATTERY TEST
The UPS shall feature an automatic battery test with the factory default test interval set at every 8 weeks. The
battery test shall ensure the capability of the battery to supply power to the inverter while loaded. If the battery
fails the test, the UPS shall display a warning alarm to indicate the internal batteries need replaced and resume
operation without disturbing the load. The battery test feature shall be user accessible by the push button on the
front of the unit.
2.3 BYPASS
2.3.1 General
SLI-23197_Rev 1 9Guide Specifications

Liebert GXT4-10000RT230
A maintenance bypass circuit shall be provided as an integral part of the UPS. The maintenance bypass shall have
a break-before-make transfer, shall have a maximum detect and transfer time of 4-6 milliseconds and shall be a
double-pole device. The maintenance bypass shall be configured to wrap around the PFC converter, battery
charger, DC-DC converter, inverter and battery. The maintenance bypass circuit shall use the rear-panel mounted
UPS mains circuit breaker and route bypass power through the UPS input filters and surge suppression circuit.
The maintenance bypass circuit default position shall be in the Bypass mode (mains).
2.3.2 AutomaticTransfers
The transfer control logic shall activate the bypass automatically, transferring the critical mains load to the bypass
source, after the transfer logic senses one of the following conditions:
• UPS overload
• UPS over temperature
• PFC failure
• Inverter failure
• DC bus overvoltage
Once the overload condition is reduced, the load shall be automatically transferred back to inverter power. An
over temperature requires manual transfer back to inverter power after cooling.
2.4 INTERNALBATTERY
Valve-regulated, non-spill able, lead acid cells shall be used as a stored-energy source for the specified UPS
system. The battery kit shall be internal to the UPS cabinet and sized to support the inverter at rated load and
power factor with an ambient temperature of 25°C (77°F) for a minimum of 3 minutes reserve time. The expected
life of the battery shall be 3-5 years or a minimum250 complete discharge cycles at ambient temperature of 25°C
(77°F). To promote battery service life and eliminate over-discharge of the battery, the end-of-discharge DC
shutdown voltage shall be automatically adjusted by the microprocessor based upon the percentage load at the
onset of battery operation.
2.5 OUTPUTDISTRIBUTION
Output distribution shall be integral to the UPS cabinet and located on the rear of the unit. The integrated
distribution panels that come standard on the UPS are listed below:
UPS PowerDistributionP/N Input Output
GXT4-10000RT230
PD2-CE10HDWRMBS
Hardwired
(4) IEC-C19, (4) IEC-C13, & Hardwired
SLI-23197_Rev 1 10 Guide Specifications

Liebert GXT4-10000RT230
2.6 ON-BOARDCOMMUNICATION
The Liebert GXT4 shall offer multiple communication options such as:
A. USB: All models shall work with the Power Management system in Microsoft® Windows® 2000, Windows
XP, Windows Vista®, Linux and Mac OS® X, Window 7, Window 8.
B. Remote Emergency Power Off (REPO): The UPS shall be equipped with rear-panel terminal connections
for interface with either a normally open (N.O.) or normally closed (N.C.) field-supplied switch. The remote
emergency power off function shall allow the user to disable all UPS outputs in an emergency situation.
Connections must not exceed NEC Class 2 limits. Activation of the REPO circuit shall disable the UPS until
the following occurs:
• REPO contacts are reset.
• User restart of the UPS using the front control panel.
C. Terminal Block Communication: includes 8 pins
Pin Definition
1 & 2
Low BatteryWarning
3 & 4
On Battery Warning
5 & 6
Any Mode Shutdown
7 & 8
BatteryMode Shutdown
D. Liebert IntelliSlot® Port
Simultaneous communication shall be available via terminal block (EPO), USB and Liebert IntelliSlot.
2.7 COMMUNICATION OPTIONS
Liebert IntelliSlot ® Communication Cards
The Liebert IntelliSlot port accepts four optional cards:
• Liebert IntelliSlot Web Card (IS-WEBCARD)
• Liebert IntelliSlot Relay Card (IS-RELAY)
• Liebert IntelliSlot Multiport Card (IS-MULTIPORT)
• Liebert IntelliSlot Unity Card (IS-UNITY-DP)
The Liebert IntelliSlot Web Card provides SNMP monitoring and control of the UPS across the network.
The Liebert IntelliSlot Relay Card provides dry contact relay outputs for custom-wired applications and delivers
support for Liebert Multilink® shutdown software.
The Liebert IntelliSlot Multiport Card provides four sets of contacts for support of up to four computers that have
Liebert MultiLink installed.
The Liebert IntelliSlot Unity Card provides SNMP and/or RS-485 monitoring of the UPS across the network and/or
building management system. The Liebert IntelliSlot UNITY card also enables monitoring external temperature,
humidity and contact closure inputs using external sensors.
SLI-23197_Rev 1 11 Guide Specifications

Liebert GXT4-10000RT230
2.8 CONFIGURATION PROGRAM
The configuration program is on the Liebert GXT4 CD and can be used instead of making configuration setting changes from
the LCD panel. The configuration program communicates to a computer running a Microsoft® Windows® operating system via
the included USB cable.
Options that are configurable via this program shall include:
• Select one of five output voltages to match mains voltages of 200/208/220/230/240.
• Enable / Disable Auto-Restart. (Default is Enable)
• Select frequency converter operation with a fixed output frequency of 50 or 60Hz. Bypass is disabled
during Frequency Converter mode.
• Set the Low Battery Warning alarm time from 2 to 30 minutes.(Default is 2 minutes)
• Disable the Auto-Battery test.
• Set the Auto-Battery test interval to 8,12,16,20,26 weeks
• Select the number of external battery cabinets connected to the UPS to adjust the remaining run-time
calculations reported by the UPS Liebert software products.
• Modify the shutdown setting of the Any Mode Shutdown.
• Select the number of external battery cabinets connected to the UPS to adjust the remaining run time calculated by
Emerson® software products (default is zero)
SLI-23197_Rev 1 12 Guide Specifications