EMGA 65 Operating instructions

JUICE EXTRACTOR Model No. 65
USER AND MAINTENANCE MANUAL
IMPORTANT: documents included in this manual to be kept:
• “CE” COMPLIANCE DECLARATION
• WARRANTY CERTIFICATE
*408.120
Model No 65

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SANTOS: User and maintenance manual
CONTENTS
“CE” COMPLIANCE DECLARATION ................................................................................3
IMPORTANT SAFEGUARDS............................................................................................4
INSTALLATION AND HANDLING ..................................................................................4
IMPROPER USE: ...........................................................................................................4
ELECTRICAL CONNECTION: .......................................................................................5
USING FOR THE 1st TIME: ...........................................................................................5
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE............................6
COLD PRESS JUICER # 65..............................................................................................7
USING THE APPLIANCE ..................................................................................................7
STARTING UP: ..............................................................................................................7
Assembly and preparation: ..........................................................................................7
Use: .............................................................................................................................7
Sieve:...........................................................................................................................8
How to stop the machine: ............................................................................................8
DETECTION OF HARD FOOD: .....................................................................................8
JAMMING: ......................................................................................................................8
CLEANING .....................................................................................................................8
PRECAUTIONS AND RISKS: ........................................................................................9
SAFETY / MAINTENANCE................................................................................................9
MOTOR OVERHEATING SAFETY FEATURE:..............................................................9
SAFE ACCESS TO THE TOOLS: ..................................................................................9
MAINTENANCE ...........................................................................................................10
SERVICING:.................................................................................................................10
FAULT FINDING .............................................................................................................10
THE MACHINE WILL NOT START: .............................................................................10
THE MACHINE STOPS BECAUSE THE MOTOR HAS OVERHEATED: ....................11
THE MACHINE STOPS BECAUSE OF A JAM: ...........................................................11
THE MACHINE IS NOISY: ...........................................................................................11
REFERENCE TO STANDARDS .....................................................................................12
TECHNICAL SPECIFICATIONS .....................................................................................12
ELECTRICAL WIRING DIAGRAM 100 - 120V 50/60Hz..............................................13
ELECTRICAL WIRING DIAGRAM 220 - 240V 50/60Hz.............................................14
TRANSLATION TABLE OF MACHINE COMPONENTS ..............................................15
FIGURES......................................................................................................................16
WARRANTY CERTIFICATE ..........................................................................................18
APPLIANCE IDENTIFICATION PLATE ........................................................................18
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SANTOS: User and maintenance manual
“CE” COMPLIANCE DECLARATION
THE MANUFACTURER:
SANTOS SAS - 140-150, Av. Roger SALENGRO 69120 VAULX-EN-VELIN (LYON) FRANCE
declares that the appliance intended for the professional market
described below:
Description: Cold press juicer Nutrisantos
Type number: 65
complies with:
the statutory provisions defined in appendix 1 of the European “machinery” directive n°
2006/42/EC and the national legislation transposing it.
the statutory provisions of the following European directives and regulations:
oNo. 2014/35/EU (Low voltage directive)
oNo. 2014/30/EU (EMC directive)
oNo. 2011/65/EU (RoHS directive)
oNo. 2012/19/EU (WEEE directive)
oN° 1935/2004/EC (Regulation) relating to materials and articles intended to come
into contact with food
oN° 10/2011/EU (regulation) plastic materials and articles intended to come into
contact with food
Harmonised European standards used to give presumption of conformity with the essential
requirements of the above-mentioned directives:
NF EN 12547: 2014 Machines for food products –Juice Extractors - Safety and hygiene
requirements.
This European standard is a type-C standard as defined in EN ISO 12100. When the provisions of
this type-C standard differ from those stated in the type-A or B standards, the provisions of the
type-C standard override the provisions of the other standards. This standard provides the means
to comply with the requirements of the "machinery" directive n° 2006/42/EC, (see appendix ZA)
NF EN 1678+A1: 2010, Food processing machinery –Vegetable cutting machines -
Safety and hygiene requirements.
NF EN ISO 12100: 2010, Safety of machinery - General principles for design
NF EN 60204-1+A1: 2009, Safety of machinery - Electrical equipment of machines -
General requirements
NF EN 1672-2+A1: 2009, Food processing machinery –Basic concepts - Hygiene
requirements.
NF EN 60335-1: 2013: Household and similar electrical appliances. Safety.
Pr NF EN 60335-2-64: 2015: Particular requirements for commercial electric kitchen
machines
Drawn up in VAULX-EN-VELIN on: 01/03/2017
Signatory’s position: CHIEF EXECUTIVE OFFICER
Signatory’s name: Aurélien FOUQUET
Signature:
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SANTOS: User and maintenance manual
IMPORTANT SAFEGUARDS
When using, maintaining or disposing of the machine, always follow these basic
instructions.
Read all instructions
INSTALLATION AND HANDLING
During unpacking in particular, you are advised to have 2 people to handle the machine.
For ease of use, it is recommended the machine is placed on a table or work surface so
as to have the juice spout in front of you (recommended height: 90 cm, to be adapted as
required to the user).
Warning:watch out for a possible slippery floor adjacent to the appliance.
During cleaning and installation, handle the sieve (13/14), carefully so as not to put it out
of shape thus preventing the machine from working properly.
IMPROPER USE:
1. Do not place food in the feed channel and press with the plunger before
you have started the machine.
2. The appliance is not designed for handling frozen foods.
3. Remove stones from fruit before processing it in the machine (e.g.
mangoes, apricots, peaches). Do not let the stones go into the machine.
4. Do not place anything other than food in the feed channel.
5. Do not place hard food in the feed channel.
6. The machine must not be left to operate without supervision.
7. Neither a hose nor a pressure hose should be used for cleaning
8. Do not use abrasive sponges for cleaning the basket.
9. The appliance must not be used on any surface which has a slope of more
than 10° relative to the horizontal. The machine’s 4 feet must always be
resting on this surface. The machine’s motor spindle must always be
vertical relative to this surface.
10.Never plunge the base in water or any other liquid for reasons of protection
against risks of electrocution.
11.The appliance must be unplugged before any intervention on it: cleaning,
servicing, maintenance.
12.The use of spare parts other than certified original SANTOS parts is
prohibited.
13.Do not use the appliance if the power supply cord is damaged. It must be
replaced by either a SANTOS approved dealer, SANTOS or a person with
similar qualifications to avoid any danger.
Note: you will find it easier to understand the next few paragraphs if you refer to
the diagrams at the end of this manual.
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SANTOS: User and maintenance manual
14.Never connect several appliances to the same power socket.
15.Never use the appliance outdoors.
16.Never place the appliance close to or on a source of heat.
17.This appliance is a professional machine designed exclusively for
professional use. It is not designed for household use.
18.This appliance is not designed for use by people (including children) whose
physical, sensorial or mental capacities are impaired or by people with no
experience or knowledge, unless they have been supervised or given
training in the use of the appliance beforehand by a person responsible for
their safety.
Supervise children to ensure they do not play with the appliance.
ELECTRICAL CONNECTION:
The appliance is available with a choice of two voltages for the power supply:
220-240V 50/60 Hz single phase
110-120V 50/60 Hz single phase
Line protection: the machine should be connected to a standard 2-pole + earth electric
socket. The installation should be fitted with an RCD and a fuse rated
at 16A. The appliance must be earthed
CAREFUL:
Before connecting the machine, check that the mains electrical voltage is the same
as the voltage for your appliance. Its value is shown:
either on the identification plate under or behind the machine
or on the identification plate on the last page of this manual.
If the power supply cable (22) is damaged, it should be replaced by a SANTOS
approved dealer, SANTOS or a person with similar qualifications to avoid any
danger.
The plug must remain easily accessible while the appliance is in use.
USING FOR THE 1st TIME:
1. Lift up the cover (2) after turning the unlocking lever (6)by one quarter of a turn
Fig. 2
2. Lock the cover (2) in the top position.
3. Turn and remove the bowl (1). Fig. 3
4. Remove the top screw (11).
5. Remove the bottom screw (12).
6. Remove the sieve (13/14) with the 2 scrapers (15).
7. Unscrew the discharge cone (17) by pressing down and remove the seal (18) and
the ring (19) Fig.4
8. Wash all the components in contact with the food in clean water: the plunger (4),
the feed channel (3), the bowl (1), the top screw (11), the bottom screw (12), the
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SANTOS: User and maintenance manual
sieve (13/14), the scrapers (15), the discharge cone (17), the seal (18), the ring
(19) and the pulp container (5). Fig.5
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE
This equipment is marked with the selective sorting symbol relating to
waste from electrical and electronic equipment. This means that this
product should be taken over by a selective collection system conforming
to the Guideline 2012/19/UE (WEEE) –part Professional Equipment –so
that it can be either recycled or dismantled in order to reduce any impact
on the environment.
For further information, please contact your retailer or SANTOS.
For eliminating or recycling components of the equipment, please contact a specialised
company or contact SANTOS.
The electronic products not undergoing selective sorting are potentially dangerous for the
environment.
The packaging material should be eliminated or recycled according to the regulations in
force.
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SANTOS: User and maintenance manual
COLD PRESS JUICER # 65
Robust and very well-constructed (components made of cast stainless steel and
aluminium, engineered plastic and stainless steel plate), this cold press juicer is
particularly suitable for extracting juice and coulis from fruit, vegetables and herbs,
by the professionals in:
Restaurants, Pizzerias, Snack Bars, Fast Food Outlets, Special Theme
Restaurants, etc.
It has 2 powerful motors which rotate the top and bottom screws.
USING THE APPLIANCE
STARTING UP:
Assembly and preparation:
1. Fit the scrapers (15) around the sieve (13/14) and insert the assembly into the
bottom of the bowl (1). Fig.6
Careful: line up the pins of the bowl (1) with the housings of the sieve (13/14).
Fig.7
2. Turn over the bowl (1) and fit the ring (19), the seal (18) before screwing in the
discharge cone (17). Fig.9 and Fig.10
3. Place the bowl (1) on the machine.
4. Position the bottom screw (12).Fig.11
Careful: position the 2 bosses of the screw (12) in the 2 housings of the scrapers
(15). Fig.14
5. Position the top screw (11). Fig.12
6. Turn the unlocking lever (6) a quarter of a turn and lower the cover (2).
Careful: if the cover (2) is not locked (unlocking lever not aligned with the
appliance, Fig.13), raise it and turn the top screw slightly (11) or check the position
of the internal screw (12): see paragraph 4.
7. Position the feed channel (3). Fig.15
8. Install the scrap bucket (5).
9. Connect the power supply cord plug (22) to your mains support socket. Fig.16
10.Remove the fruit plunger (4) from the feed channel (3).
Use:
1. Place the recipient under the bowl spout (1).
2. Start the machine, by operating the “On/Off” button (9).
3. Introduce the food into the feed channel (3) and, if required, push it down with
the fruit plunger (4).
4. Continue this operation until the juice recipient is full or all the fruit and vegetables
to be processed have been used. Also keep an eye on the level of pulp in the pulp
container (5).
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Sieve:
The appliance comes with 2 sieves (13/14): fig.8
-One sieve with small holes to obtain juice (13).
-One sieve with big holes to obtain coulis (14).
How to stop the machine:
The appliance is stopped:
1. by pushing the “On/Off” push button (9),
2. or by unplugging the mains cord plug (22)
DETECTION OF HARD FOOD:
The machine can detect when hard food is inserted inside.
In this case, it automatically performs up to 3 successive reciprocating movements to try
and unblock the screws.
If after this operation, there is still local friction, the machine will stop.
It is then necessary to take down the screws and clean them.
JAMMING:
Food may get jammed in the screw and prevent more from going through.
You are advised to perform a backward operation for a few seconds by pressing the
backward operation button (10) for a few seconds.
Repeat this operation several times as required.
If the jam persists, take down the screws and clean them.
CLEANING
Handle the sieve (13/14) and the screws (11/12) carefully so as not to
put them out of shape thus preventing the machine from working
properly.
To clean the sieve (13/14), it is recommended to use the brush (23) supplied with the
machine, for proper cleaning of the filter sieve holes. Do not use abrasive sponges for
cleaning the machine.
Take down the seals (16), (18), (20) and (21) to clean them with the brushes (23) and
(24) and put them back as shown in the photos Fig.17, Fig.9, Fig.22, and Fig.20.
Cleaning will be easier if you do not wait for the food remains to dry in the moving parts
of the machine.
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PRECAUTIONS AND RISKS:
Do not place any objects other than food in the machine.
During preparation, the level in the pulp container (5) should be
monitored to prevent the pulp outlet from clogging. Such clogging could
result in a machine dysfunction.
The quantity of products to be processed before reaching the maximum
filling level in the container (5) varies according on the products being
processed.
SAFETY / MAINTENANCE
MOTOR OVERHEATING SAFETY FEATURE:
In the event of one of the 2 motors overheating, the appliance stops automatically.
The safety features have an automatic reset, so wait for the motors to cool (15 to 30
minutes), before restarting the machine.
If the problem persists, switch off the power supply to the machine (unplug the cord from
the mains socket (22)) and call in the maintenance service or contact a SANTOS
approved dealer.
SAFE ACCESS TO THE TOOLS:
The juice extractor can only be started if the feed channel (3) and bowl (1) are positioned
correctly and the cover (2) is locked in the lowered position.
Removing the feed channel (3) or lifting the cover (2) results in the machine stopping.
Re-starting the juice extractor requires specific operation of the “On/Off” push button (9)
again.
A cut in the mains power supply stops the machine.
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SANTOS: User and maintenance manual
MAINTENANCE
Before carrying out any work on the cold press juicer, it must in all cases be unplugged
from the mains power supply and wait 20 seconds for the capacitor of the electronic
board to discharge:
Spare parts:
IMPORTANT: The use of spare parts other than certified original SANTOS parts is
prohibited.
This machine requires no specific maintenance because the bearings are lubricated for
life.
If any intervention is necessary to replace parts subject to wear, such as the sieve
(13/14), the scrapers (15), the seals (16), (18), (20), (21), the electrical or other
components, please refer to the parts list (see the exploded view at the end of this
manual, or download from our website www.santos.fr ).
For all spare part orders (see references in the exploded view at the end
of the manual), state the type, the machine serial number and the
electrical specifications recorded under the machine.
SERVICING:
Neither a hose nor a pressure hose should be used for cleaning
After use, clean the plunger (4), the feed channel (3), the bowl (1), the top screw
(11), the bottom screw (12), the sieve (13/14), the scrapers (15), the discharge
cone (17), the seal (18), the ring (19) and the pulp container (5) in clean water or
with a dish washing detergent product designed for this purpose. Then rinse and
dry. Do not use abrasive products or materials to clean the basket assembly.
The base is to be cleaned with a soft damp sponge, then dried.
CAREFUL:
For easier cleaning, do not leave food remains to dry on the parts in
contact with the food and clean all these parts of the machine
immediately after the work is finished.
FAULT FINDING
Identify exactly why the machine stopped
THE MACHINE WILL NOT START:
Check: the mains supply and the condition of the power supply cord.
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SANTOS: User and maintenance manual
Check: the presence of the feed channel (3) and the locking of the cover (2) in the
lowered position Fig.13
THE MACHINE STOPS BECAUSE THE MOTOR HAS OVERHEATED:
(the casings around the motor units are hot)
- Remove the plug from the power supply socket and follow the instructions in the section
on “motor overheat safety feature".
THE MACHINE STOPS BECAUSE OF A JAM:
See the section on “jamming"
THE MACHINE IS NOISY:
- Check the parts are positioned correctly
- Check no part has been damaged by a fall or the suchlike:
if so, replace this part.
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SANTOS: User and maintenance manual
REFERENCE TO STANDARDS
CE (Europe)
TECHNICAL SPECIFICATIONS
Mains:
Power supply voltage (V) 220-240 100-120
Frequency (Hz)
50 / 60
50 / 60
Motor:
Rating (kW) 0.5 0.5
Power requirement (A) 2.5 5
High motor speed (rpm) 5 to 10 5 to 10
Low motor speed (rpm) 35 to 70 35 to 70
Time for machine to stop 1 sec max 1 sec max
Noise measured at average speeds
LAeq, dB, ref 20µPa
68 68
Operation
Intermittent: 10 minutes
on and 10 minutes off
Intermittent: 10 minutes
on and 10 minutes off
Dimensions and weight
Height (mm)
642
Width (mm)
236
Depth (mm)
412
Net weight (kg)
28.6
Packaged weight (kg)
32
Container capacity (Litres)
4
Bowl spout height (mm)
223
Temperature of products processed Min: 4°C Max: 50°C
Operating temperature range 1°C to +50°C
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SANTOS: User and maintenance manual
ELECTRICAL WIRING DIAGRAM 100 -120V 50/60Hz
Yellow
C
M2
M1
Red
Orange
Black
Blue
White
-
+
No
No
-
C
+
P1
P2
~
White
Black
White
Black
Black
Green/yellow
Green / yellow
Green/yellow
Micro
switch
Electronic
board
Black
Red
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SANTOS: User and maintenance manual
ELECTRICAL WIRING DIAGRAM 220 -240V 50/60Hz
No
Yellow
C
M2
M1
Red
Orange
Black
Blue
White
-
+
No
-
C
+
P1
P2
Interference filter
~
White
Black
White
Black
Black
Green/yellow
Green/ yellow
Green/yello
w
Micro
switch
Electronic
card
Black
Red
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SANTOS: User and maintenance manual
TRANSLATION TABLE OF MACHINE COMPONENTS
item
F
1
Stainless steel bowl
2
Cover
3
Feed channel
4
Plunger
5
Pulp container
6
Safety lock
7
Top screw speed knob
8
Bottom screw speed knob
9
‘’On/off’’ button
10
‘’Backward operation’’ button
11
Top screw
12
Bottom screw
13
Sieve for juice
14
Sieve for coulis
15
Scraper
16
Scaper seal
17
Discharge cone
18
Bottom screw external seal
19
Seal ring
20
Bottom screw internal seal
21
Top screw seal
22
Plug
23
Sieve cleaning brush
24
Cleaning brush
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SANTOS: User and maintenance manual
FIGURES
Figure 8
13
14
3
2
1
7
5
6
4
8
9
10
Figure 1
Figure 3
1
Figure 6
15
13/14
Figure 2
2
6
Figure 7
z une
citation
prise dans
le
document
, ou la
synthèse
d’un
passage
intéressan
t. Vous
pouvez
placer la
zone de
texte
n’importe
où dans le
1
13/14
Figure 5
7
4
1
8
9
10
3
19
11
12
18
14
13
17
15
5
Figure 4
17
Push
and
turn
2
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SANTOS: User and maintenance manual
Figure 11
12
Figure 12
11
Figure 13
Cover not
locked
Cover locked
Figure 14
Figure 15
3
Figure 19
23
Figure 23
24
Figure 16
22
Figure 18
Figure 9
19
18
1
Figure 10
Figure 21
Figure 20
5
21
Figure 22
17
20
Figure 17
16
15
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SANTOS: User and maintenance manual
WARRANTY CERTIFICATE
WARRANTY
Since 01.01.95, all our appliances comply with the EC standards and possess the CE label.
Our warranty is for twenty-four months from the date mentioned on the descriptive plate, except
for asynchronous motors (consisting of a rotor and a stator) which are guaranteed for 5 years
from the manufacturing date. The warranty is strictly limited to the free replacement of any
original part acknowledged by us as being defective due to a defect or a manufacturing defect
and identified as belonging to the appliance concerned. It does not apply to damage resulting
from installation or use not complying with the instructions supplied with each appliance (user’s
manual) or in case of an evident lack of maintenance or disrespect of the elementary electrical
safety rules. It does not apply in case of regular wear and tear. Any replacement of parts under
warranty will be realised after return of the defective part to our workshops, postage paid,
supported by a copy of a conformity statement in which appears the serial number of the
appliance. Every appliance is equipped with a descriptive plate conforming to the EC
recommendations and of which a duplicate exists in the Conformity Statement (serial number,
manufacturing date, electrical specifications, etc.). In case of serious damage judged repairable
only in our workshops, and after prior consent from our departments, any appliance under
guarantee is sent by the Distributor, carriage paid. In case of repairs or reconditioning of
appliances not under guarantee, the round trip transport is payable by the distributor. Parts and
labour are invoiced at the current rate (spare parts price - hourly labour cost). A prior estimate
can be provided.
Coffee grinders without original SANTOS grinding-wheels are not covered by the warranty. The
warranty, repair and repackaging conditions of espresso coffee grinders are covered by special
instructions. Our warranty does not include the payment of penalties, making good of direct or
indirect damage and in particular shortfall in earnings resulting from the non-compliance or defect
of products as SANTOS’s global responsibility is limited to the sales price of the product supplied
and the repair of defective products, if any.
In the event where a defect is revealed during the warranty period, the Distributor must, unless
otherwise agreed in writing by SANTOS, inform its customer to discontinue any use of the
defective product. Such use would waive SANTOS of any responsibility.
APPLIANCE IDENTIFICATION PLATE
SPECIMEN
For all documents not supplied with
the appliance.
Printed, Faxed and Downloaded
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