Orved n Series Service manual

Serie
VGP25N / VGP60N
Operating and service manual
Manuale d’uso e manutenzione
Mode d’emploi ed entretien
Manual de uso y mantenimento
Bedienungs- und Wartungsanleitung
Manual Code 1500160 - Rev. 08 - 04/2017
Sede legale e amministrativa: ORVED S.p.A. con SOCIO UNICO
Via dell’Artigianato, 30 - 30024 MUSILE DI PIAVE (VE) ITALY - Tel.: ++39 0421 54387 / Telefax: ++39 0421 333100
MACHINE FOR HEAT SEALING TRAYS IN MODIFIED ATMOSPHERE
TERMOSIGILLATRICE DI VASCHETTE IN ATMOSFERA MODIFICATA
THERMOSOUDEUSE DE BARQUETTES EN ATMOSPHÈRE MODIFIÉE
TERMOSOLDADORA DE CUBETAS EN ATMÓSFERA MODIFICADA
SCHALENSIEGELMASCHINE IN MODIFIZIERTER ATMOSPHÄRE
E-mail: [e-mail] - Web site: www.orved.it

3
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
SAFETY PRECAUTIONS AND WARNINGS
 
 
 
 
 
and gas.
 
 
PERSONNEL ASSIGNED TO USE THE MACHINE
DANGER!
•Only trained personnel can use the machine. Such personnel must be aware of the safety
Standards and User Instructions contained in this manual.
•This machine is not suitable for use by persons (including children) with reduced physical,
sensory and mental capacities, or unskilled persons, unless they are supervised and trained
regarding use of the machine by a person responsible for their safety. Make sure that children
do not play with the machine.
PROTECTION AND SAFETY DEVICES
DANGER!
•Before every machine start-up, check that all the protection and safety devices are pre-
sent, ecient and functional.
ELECTRICAL RISKS
ELECTRICAL HAZARD
 

 
 

 

 
 

 
 


4Rev. 08 - 04/2017 - Cod. 1500160 -
Instruction manual VGP25N / VGP60N
ENGLISH
HAZARDS DERIVING FROM GAS USED
DANGER!
 222
 22) or

 
HAZARDS DERIVING FROM THE PRESENCE OF HEATING ELEMENTS
SEALING PLATE
DANGER!
 
MACHINE MAINTENANCE, SERVICE AND REPAIRS
DANGER!
 
 
 
MODIFYING THE MACHINE
DANGER!
 ORVED S.p.A.
 

 
FIRE PREVENTION
DANGER!
 
 
DANGER!



5
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
INDEX
FOREWORD .................................................................................................................................................... 7
CE DECLARATION OF CONFORMITY............................................................................................................. 7
1 GENERAL INFORMATION ......................................................................................................................... 8
 ....................................................................................................................................................................................................8
 .....................................................................................................................................................................................8
 ........................................................................................................................................................8
 ..................................................................................................................................................................9
  ...................................................................................................................................................................................................... 10
 .......................................................................................................................................................... 10
  ...................................................................................................................................................................................... 10
2 GENERAL SAFETY STANDARDS AND ACCIDENT PREVENTION........................................................... 11
..................................................................................................................................................................... 11
........................................................................................................................................................................... 11
 ............................................................................................................................................................ 12
 ..................................................................................................................... 12
 ................................................................................................................................... 12
  ........................................................................................................................... 12
 ............................................................................................................................................... 12
 .............................................................................................................................................................................. 12
 ................................................................................. 13
  ..................................................................................................................................................... 13
 ............................................................ 13
  ..................................................................................................................... 13
 ........................................................................................................................................................... 14
  ........................................................................................................................................................................... 14
 ........................................................................................................................... 14
............................................................................................................................................................ 14
 ........................................................................................................................................................... 14
  ................................................................................ 14
 .................................................................................................................................................................................. 15
 ............................................................................................... 15
 .......................................................................................................................................... 15
 ........................................................................................................................................................................................................ 15
  ................................................................................................................................................. 15
3 RECOMMENDATIONS TO PROTECT THE ENVIRONMENT..................................................................... 16
4 HANDLING AND UNPACKING ............................................................................................................... 17
................................................................................................................................................................................................. 17
4.2 Handling and storing.............................................................................................................................................................................. 17
5 DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS........................................................................ 18
5.1 Controls .................................................................................................................................................................................................. 20
 .................................................................................................................................................................................................. 20
  ............................................................................................................................... 20
 .................................................................................................................................................. 20
  ........................................................................................................................................................ 21
 ......................................................................................................................................................................... 21
 ............................................................................................................................................................................ 22
5.3 Alarm signals and warnings ................................................................................................................................................................. 22
6 INSTALLATION AND PREPARATION....................................................................................................... 23

6Rev. 08 - 04/2017 - Cod. 1500160 -
Instruction manual VGP25N / VGP60N
ENGLISH
7 OPERATION VGP25N .............................................................................................................................. 28
  ......................................................................................................................................................................... 28
......................................................................................................................... 30
 ...................................................................................................................................................... 30
  ..................................................................................................................................................................... 30
 ...................................................................................................................... 30
 ................................... 30
 ................................................................................................................................ 30
 ......... 31
  ................................................................................................................. 31
 .................................................................................................................................................. 31
 ............................................................................................................................ 31
  ........................................................................................................................................... 32
  ............................................................................................................................................................ 32
 ....................................................................................................................................... 32
 ....................................................................................................................................... 32
8 OPERATION VGP60N .............................................................................................................................. 34
  ......................................................................................................................................................................... 34
 ..................................................................................................................................... 34
 ................................................................................................. 34
 ............................................................................ 35
 ....................................................................................................................... 35
8.2 Programming ......................................................................................................................................................................................... 35
 ..................................................................................... 35
 ..................................................................................................................................... 36
9 CONTROL, CLEANING, SANITIZATION OF MACHINE ........................................................................... 38
 ...................................................................................................................... 38
 ...................................................................................................................................................... 39
 ......................................................................................................................................... 40
  ..................................................................................................................................................... 40
  ............................................................................................................................................................................. 40
 ............................................................................................................................................ 40
 ...................................................................................................................................................... 41
  ....................................................................................................................................................... 41
10 ROUTINE MAINTENANCE....................................................................................................................... 42
 ....................................................... 42
 ...................................................................................................................................................................... 43
  ................................................................................................................................................ 44
  ............................................................................................................................................................. 44
 ....................................................................................................................... 45
  ................................................................................................................. 47
  ............................................................................................................ 47
 ..................................................................................... 48
  ................................................................................................................ 49
....................................................................................................................................................... 50
 .................................................................................................... 51
 ............................................................................................................................................................................. 52
11 WIRING DIAGRAMS ................................................................................................................................ 54
 .................................................................................................................................................................................................. 54
 .................................................................................................................................................................................................. 55
12 TECHNICAL DATA.................................................................................................................................... 56
13 TROUBLESHOOTING GUIDE................................................................................................................... 57

7
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
FOREWORD
 Orved S.p.A.

 
 
Orved S.p.A.

 Orved S.p.A.

CE DECLARATION OF CONFORMITY
We, ORVED S.p.A. (sole proprietorship), located in via dell’Artigianato 30, 30024 Musile di Piave (VE) – Italy,
declare under our own responsibility that the products:
VGP25N / VGP60N
which this declaration refers to, are manufactured in compliance with:
 The safety objectives of the LowVoltage Directive 2006/95/EC (that replaces Directive 73/23/EEC and subsequent
amendments).
 The safety requirements of the EMC Directive 2004/108/EC.
 
EN60335-2-45:2002+A1:2008;
EN60335-1:2002+A11:2004+A1:2004+A12:2006+A2:2006+A1/EC:2007+A13:2008+EC:2009+EC:2010+A14:2010;
IEC60335-2-45:2002+A1:2008;
IEC 60335-1:2001 + Ec1:2002 + A1:2004 + A2:2006 + A2/Ec1:2006
 
EN 55014-1 (2006) - EN 61000-3-2 (2006) - EN 61000-3-3 (1995) +A1 (2001) +A2 (2005) +IS1 (2005)
EN 55014-2 (1997) +A1 (2001) +A2 (2008) - EN 50366 (2003) + A1 (2006)
They also comply with:
 UNI EN 1672-2
 EC 1935/2004

Sileo Vendraminetto
General Manager Orved SpA
Musile di Piave, May 2011

8Rev. 08 - 04/2017 - Cod. 1500160 -
Instruction manual VGP25N / VGP60N
ENGLISH
1. GENERAL INFORMATION
1.1 THE MANUAL
 
 
ORVED S.p.A.
 


 

 

 


DIAGRAMS
 -

1.2 STORING THE MANUAL
 
-
 ORVED S.p.A. 

 07.2011.
 ORVED S.p.A. (SOLE PROPRIETORSHIP) - Musile di Piave (VE)
1.3 IDENTIFICATION OF THE MANUFACTURER
 ORVED S.p.A. (SOLE PROPRIETORSHIP)
Via dell'Artigianato, 30 - 30024 MUSILE DI PIAVE (VE) ITALY
Tel.: ++39 0421 54387 / Telefax: ++39 0421 333100
E-mail: [email protected] - Internet: www.orved.it
GENERAL INFORMATION

9


Via dell'Artigianato, 30 - 30024 MUSILE DI PIAVE (VE)
TEL.: [phone] - FAX: [phone]
 
Voltage: V
 
Power: W
  Serial no.
A
B
C
D
EG
F
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
1.4 IDENTIFICATION OF THE MACHINE

AModel.
B
C
D
E
F
GSerial number.
GENERAL INFORMATION

10 Rev. 08 - 04/2017 - Cod. 1500160 -
Instruction manual VGP25N / VGP60N
ENGLISH
GENERAL INFORMATION
1.5 WARRANTY
All ORVED

COVERAGE
ORVED

DURATION
ORVED

GENERAL CONDITIONS
The ORVED warranty:
a) ORVED-
tative.
b) ORVEDORVED

c) ORVED

d) 
e) 
TERMINATION
Besides normalexpiryoftheperiodof cover,thewarrantyisimmediately renderednull and voidinthe followingcases:
a) ORVED S.p.A.

b) ORVED S.p.A.
ORVED S.p.A.

c) 
d) 
e) 
f) 
1.6 REPORTING DEFECTS OR ANOMALIES

to ORVED S.p.A.
Have the following readily available:
 
 
1.7 REQUEST FOR PARTS
Please request spare parts from the dealer in your area or directly from ORVED S.p.A., specifying:
 
 
 

11
MAX 1 × 105Pa (1 bar)
GAS
N2, CO2, N2+CO2
GAS MAX 1 ATM
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
GENERAL SAFETY STANDARDS AND ACCIDENT PREVENTION
2. GENERAL SAFETY STANDARDS AND ACCIDENT PREVENTION
ORVED





.
2.1 SYMBOLS ON THE MACHINES




5Pa (1 bar).





2.2 SYMBOLS IN THE MANUAL
-



ELECTRICAL HAZARD

DANGER


RISK OF BURNS

NOTE

DISCONNECT THE POWER PLUG
BEFORE REMOVING THE PANEL
(OR OPENING THE MACHINE)

12 Rev. 08 - 04/2017 - Cod. 1500160 -
Instruction manual VGP25N / VGP60N
ENGLISH
2.3 COMPLIANT USE OF THE MACHINE
VGP Heat sealing machine-




ORVED S.p.A. 

2.4 WARNINGS AND HAZARDS DERIVING FROM MACHINE USE
2.4.1 HAZARDS DERIVING FROM MACHINE USE
DANGER!
• The machines are designed and manufactured according to the latest technology available and are
compliant with applicable safety Standards. Nevertheless, they may be a source of danger if the safety
requirements contained in this manual are not complied with or in the event of improper use.
Strictly comply with the following safety guidelines:
 
 
 
 
 
 
 
2.4.2 PERSONNEL ASSIGNED TO USE THE MACHINE
DANGER!
• Only trained personnel can use the machine. Such personnel must be aware of the safety Standards
and User Instructions contained in this manual.
• This machine is not suitable for use by persons (including children) with reduced physical, sensory and mental
capacities, or unskilled persons, unless they are supervised and trained regarding use of the machine by a person
responsible for their safety. Make sure that children do not play with the machine.
2.4.3 PROTECTION AND SAFETY DEVICES
DANGER!
• Before every machine start-up, check that all the protection and safety devices are present, ecient
and functional.
2.4.4 ELECTRICAL RISKS
ELECTRICAL HAZARD
 

GENERAL SAFETY STANDARDS AND ACCIDENT PREVENTION

13
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
 
 -
sonnel).
 

 
 

 
 

2.4.5 HAZARDS DERIVING FROM GAS SPRINGS FITTED ON THE SEALING HEAD
DANGER!
 
 
2.4.6 HAZARDS DERIVING FROM GAS USED
DANGER!
 2222
 22) or

 
2.4.7 HAZARDS DERIVING FROM THE PRESENCE OF HEATING ELEMENTS SEALING PLATE
DANGER!
 
2.4.8 MACHINE MAINTENANCE, SERVICE AND REPAIRS
DANGER!
 
 
 
GENERAL SAFETY STANDARDS AND ACCIDENT PREVENTION

14 Rev. 08 - 04/2017 - Cod. 1500160 -
Instruction manual VGP25N / VGP60N
ENGLISH
2.4.9 MODIFYING THE MACHINE
DANGER!
 ORVED S.p.A.
 
 
2.4.10 FIRE PREVENTION
DANGER!
 
 
DANGER!


2.4.11 CLEANING AND DISPOSING OF THE MACHINE
ATTENTION!
 
 
 

2.5 SAFETY DEVICES ON THE MACHINE
2.5.1 NOTES ON SAFETY DEVICES
 

 
 
The machine comes standard with the following safety devices:
 
 
 
 
2.5.2 SAFETY DEVICE THAT PREVENTS THE VACUUM PUMP FROM OVERHEATING




GENERAL SAFETY STANDARDS AND ACCIDENT PREVENTION

15
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
2.5.3 MAIN SWITCH


THREEPHASE VERSIONS SINGLEPHASE VERSIONS
2.5.4 SAFETY FUSES THAT PREVENT OVERLOADS AND SHORTCIRCUITS

2.5.5 FAN COVER FOR THE VACUUM PUMP

GENERAL SAFETY STANDARDS AND ACCIDENT PREVENTION
2.6 HYGIENE
Directive EN1672-2
Regulation EC 1935/2004 and the EHEDG guidelines



That said, in the case of vacuum food packing, always comply with the following guidelines:
 

 
 
 
2.7 MAINTENANCE AND TECHNICAL SUPPORT
-


Always comply with the following guidelines when performing maintenance, service or repairs:
 
 

 ORVED S.p.A.
 
 

 ORVED S.p.A..
 


16 Rev. 08 - 04/2017 - Cod. 1500160 -
Instruction manual VGP25N / VGP60N
ENGLISH
RECOMMENDATIONS TO PROTECT THE ENVIRONMENT
3. RECOMMENDATIONS TO PROTECT THE ENVIRONMENT
PACKAGING
 
 
 

SCRAPPING/DISPOSAL
 -

 

  

 

 

 


17
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
HANDLING AND UNPACKING
4. HANDLING AND UNPACKING
WARNING!
• Pay particular attention to staples, nails, rivets, sharp edges or anything else that could be a potential
hazard on the packaging. Upon receiving the package, the Customer must verify its integrity, duly
reporting any anomalies, missing items or evident damage to the carrier or transport personnel. In any case, this
report must be made before any other handling or unpacking operation is implemented.
• Any damage on the packaging could result in the machine or its components being damaged. If in doubt about
the actual integrity of the machine following transport, before any other operation, ask your dealer or ORVED
S.p.A. for information.
• The packed machine must be stored in a protected place, which is dry, covered and not exposed to weathering.
The area in question must have a temperature range of 5°C to 40°C and a relative humidity value that does not
exceed 80%. Water and water vapour must be kept at a distance from the installation or storage area.
4.1 UNPACKING
 

 
 
 
4.2 HANDLING AND STORING
WARNING!
• During transport and handling, the machine must always be kept in a horizontal position so as to pre-
vent the oil leaking from the pump.
• Panels must be set in place so as to prevent them from moving inside the vacuum chamber.
• If the machine is stored, the area must be protected, dry, ventilated, covered and not exposed to weathering.
• The area in question must have a temperature range of 5°C to 40°C and a relative humidity value that does not
exceed 80%
• Water and water vapour must be kept at a distance from the installation or storage area.
WARNING!
After having been stored for a long time, perform the following operations:
• The pump oil must be replaced before starting-up, as described in the instructions found in the“MAINTENANCE”
chapter. The oil replacement must be carried out exclusively by authorised and specialised personnel, in com-
pliance with the instructions and the requirements in this manual.

18
58
7
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
5. DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS
VGP Heat sealing machine
-











The machine basically consists of the following parts:
 A head 1 closure device
2
hydraulic system 3
blades 4
 A vacuum chamber 5trays die 6
suction cups 7
plastic dies 8
 A stainless steel enclosure 9control panel 10 thermostat 11-
main switch 12 four swivel wheels 13 

 -

 Atwo rollers to support the roll 14 adjuster screws 15 -
vacuum pump 16glass window 17 
 A system for air extraction and gas ushing


 An electrical system-

DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS

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Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
ENGLISH
DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS

20 Rev. 08 - 04/2017 - Cod. 1500160 -
Instruction manual VGP25N / VGP60N
ENGLISH
5.1 CONTROLS


 VGP25N
 VGP60N
5.2 FUNCTIONS
5.2.1VACUUM FUNCTION / ADDITIONAL VACUUM





Factors which determine the function yield




Packaging liquid products

99,99%





5.2.2 GAS FUNCTION AND ADDITIONAL GAS
-




overpressure



DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS