Empire Heating Systems DV215SGXNAT Quick start guide
DIRECT VENT
WALL FURNACE MODELS:
DV210SGXLP-1
DV210SGXNAT-1
DV215SGXLP-1
DV215SGXNAT-1
This appliance may be installed in an after-
market, permanently located, manufactured
home (USA only), or mobile home, where not
prohibited by state or local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
WARNING
FIRE OR EXPLOSION HAZARD
If the information in these instructions is
result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
do not use any phone in your building.
from a neighbor’s phone. Follow
the gas supplier’s instructions.
— Installation and service must be
service agency or the gas supplier.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
If not installed, operated and maintained in
accordance with the manufacturer's instruc-
tions, this product could expose you to sub-
stances in fuel or from fuel combustion which
can cause death or serious illness.
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
Page 1
37173-5-1019Page 2
TABLE OF CONTENTS
Important Safety Information......................................................................................................... 3
Safety Information for Users of Propane Gas ............................................................................... 4
Requirements for Massachusetts ................................................................................................. 5
Introduction ................................................................................................................................... 6
................................................................................................................................ 6
Gas Supply ................................................................................................................................... 7
Clearances ................................................................................................................................... 8
Installation Instructions .............................................................................................................. 8-9
Lighting Instructions ................................................................................................................... 10
Maintenance ............................................................................................................................... 12
Pilot Flame Characteristics ........................................................................................................ 13
Main Burner Flame Characteristics ............................................................................................ 13
Troubleshooting .......................................................................................................................... 13
Parts List .................................................................................................................................... 14
Parts View................................................................................................................................... 15
Optional Blower Installation Instructions ............................................................................... 16-17
Master Parts Distributor List........................................................................................................ 18
How to Order Repair Parts.......................................................................................................... 18
Warranty...................................................................................................................................... 19
SECTION PAGE
37173-5-1019 Page 3
draperies.
of high surface temperatures and should stay away
to avoid burns or clothing ignition.
they are in the same room as the appliance.
placed on or near the appliance.
an appliance must be replaced prior to operating the
appliance.
Installation and repair should be done by a QUALI-
FIED SERVICE PERSON. The appliance should
be inspected before use and at least annually by a
-
cessive lint from carpeting, bedding materials, etc.
It is imperative that control compartments, burners,
and circulating air passageways of the appliance be
kept clean.
put anything around the furnace that will
keep the appliance area clear and free from
examine venting system periodically and replace
damaged parts.
examine burners periodically. Clean and replace
damaged parts.
during operation.
use this heater if any part has been under
to inspect the heater and to replace any part of the
control system and any gas control which has been
under water.
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED.
IMPORTANT SAFETY INFORMATION
37173-5-1019Page 4
SAFETY INFORMATION FOR USERS OF PROPANE GAS
explosions. In its natural state, propane is odorless and
colorless. You may not know allthe following safety precautions
which can protect both you and your family from an accident.
Read them carefully now, then review them point by point with
the members of your household. Someday when there may not
be a minute to lose, everyone's safety will depend on knowing
exactly what to do. If, after reading the following information,
you feel you still need more information, please contact your
gas supplier.
PROPANE GAS WARNING ODOR
If a gas leak happens, you should be able to smell
the gas because of the odorant put in the Propane Gas.
That's your signal to go into immediate action!
Do not do anything that could ignite the gas.
that IMMEDIATELY.
Finally,
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
the gas odor. People may not smell the gas odor or their minds are
it easier to smell.
in Propane Gas also are subject to oxidation. This fading can occur
The odorant in escaped gas can adsorb or absorb onto or into
go into action as instructed earlier.
SOME POINTS TO REMEMBER
Propane Gas Dealer.
area where the conditions are such that you may not detect
Propane Gas Dealer. Aperiodic sniff
test of the Propane Gas is a good safety measure under any
condition.
-
completely empty.
37173-5-1019 Page 5
REQUIREMENTS FOR MASSACHUSETTS
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At
-
that a hard wired carbon monoxide detector with an alarm and
carbon monoxide detector with an alarm is installed on each
wired carbon monoxide detectors.
-
the hard wired carbon monoxide detector with alarm and
detector with an alarm shall be installed.
2. APPROVEDCARBON MONOXIDE DETECTORS. Each carbon
-
manently mounted to the exterior of the building at a minimum
“GAS VENT DI-
4. INSPECTION. The state or local gas inspector of the side wall
carbon monoxide detectors and signage installed in accordance
1. The equipment listed in Chapter 10 entitled “Equip-
ment Not Required To Be Vented” in the most current
fueled equipment installed in a room or structure
in whole or in part for residential purposes.
VENTING SYSTEM PROVIDED. When the manufacturer of
-
by the manufacturer for installation of the equipment and
appliance or equipment at the completion of the installation.
37173-5-1019Page 6
INTRODUCTION
Introduction
wall furnace.
Instructions to Installer
installation.
with furnace.
3. Installer should show owner how to start and operate furnace.
WARNING
Any change to this furnace or its control can be dangerous.
This is a heating appliance and any panel, door or guard
removed for servicing an appliance must be replaced prior
to operating the appliance.
To Conserve Gas: Turn off pilot when heater is not in use.
General Information
installed on an outside wall according to these instructions.
in these instructions or use with a type of gas not shown on the
the change.
Important
and type of gas.
Notice
the room in which the unit is installed.
Installation in Residential Garages
Commonwealth of Massachusetts
of Massachusetts.
National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, CSA B149.1.
*Available from the American National Standards Institute, Inc., 11
West 42nd St., New York, N.Y. 10036.
High Altitudes
Installation on Rugs and Tile
be installed on a metal or wood panel extending the full width and
depth of the appliance.
37173-5-1019 Page 7
SPECIFICATIONS
INTRODUCTION (CONT'D)
Model DV-210 DV-215
Height
Width
Depth
Gas Inlet
Options for Above Furnaces
Blower DVB-1 DVB-1
Description Model Number
DV822 DV822
Part Number Description Used On
TH358
DV2155GXLP-1
TH357
DV2155GXNAT-1
Part Number Description Used On
17081 Propane to Natural DV210SGXLP-1
17080 Natural to Propane DV210SGXNAT-1
17083 Propane to Natural DV215SGXLP-1
17082 Natural to Propane DV215SGXNAT-1
attached appliances. Instructions shall also indicate effects of an
WARNING
CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each
appliance connected to the venting system being placed
into operation could result in carbon monoxide poisoning
or death.
The following steps shall be followed for each appliance
connected to the venting system being placed into
operation, while all other appliances connected to the
venting system are not in operation:
1. Seal any unused openings in the venting system.
2.
Code, ANSI Z223.1/NFPA 54 or the Natural Gas and
Propane Installation Code, CSA B149.1 and these
instructions. Determine that there is no blockage or
which could cause an unsafe condition.
3. As far as practical, close all building doors and
windows and all doors between the space in which
the appliance(s) connected to the venting system are
located and other spaces of the building.
4.
5. Turn on clothes dryers and any appliance not connected
to the venting system. Turn on any exhaust fans, such
as range hoods and bathroom exhausts, so they are
operating at maximum speed. Do operate a summer
exhaust fan.
6. Follow the lighting instructions. Place the appliance
being inspected into operation. Adjust the thermostat
so appliance is operating continuously.
7.
at the draft hood relief opening after 5 minutes of main
8. If improper venting is observed during any of the
above tests, the venting system must be corrected in
accordance with National Fuel Gas Code, ANSI Z223.1/
NFPA 54 and/or Natural Gas and Propane Installation
Code, CSA B149.1.
9. After is has been determined that each appliance
connected
to the venting system properly vents when
tested as outlined above, return doors, windows,
burning appliance to their previous conditions of use.
37173-5-1019Page 8
GAS SUPPLY
Locating Gas Supply
wall. The gas line opening should be made at this time. Location
Recommended Gas Pipe Diameter
Pipe
Length
Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Natural Propane Natural Propane
0-10 feet
0-3 meters
12.7 mm
9.5mm
12.7 mm
9.5 mm
10-40 feet
4-12 meters
12.7 mm
12.7mm
15.9 mm
12.7 mm
40-100 feet
13-30 meters
12.7 mm
12.7mm
19 mm
12.7 mm
100-150 feet
31-46 meters
19 mm
12.7 mm
22.2 mm
19 mm
NOTE:
NOTE:
is always best to consult your local authority and installation code.
and Fittings
Than All-Metal Construction
NPT NIPPLE
Figure 1
Installing a New Main Gas Shut-Off
Compounds used on threaded joints of gas piping shall be resistant
the National Fuel Gas Code that a drip line be installed near the gas
into the gas line that is capped on the bottom in which condensation
and foreign particles may collect.
Figure 2
Method of Installing a Tee Fitting Sediment Trap
Pressure Testing of the Gas Supply System
placed immediately upstream of the gas supply connection to
the appliance.
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of
3. The appliance must be isolated from the gas supply piping system
testing of the gas supply piping system at test pressures equal
Attention!
Checking Manifold Pressure
37173-5-1019 Page 9
CLEARANCES
The furnace is to be located on an outside wall. Locate wall studs so
that wall opening will be located between wall studs. One wall stud
can be used for attachment of inside wall plate. The wall opening
required as shown in Figure 3
Figure 3 for positioning the furnace on wall
and for locating gas line connection.
Figure 3
Installing Inside Wall Plate
inside wall plate in wall opening. The collar on the inside wall plate
contact with the air inlet tube. The barrier must not penetrate into the
Attaching Furnace To Inside Wall Plate
(64mm)
(13mm)
Figure 4
INSTALLATION INSTRUCTIONS
installation.
supplied by the manufacturer result in unsatisfactory performance.
CAUTION
The nearest point of the vent cap should be a minimum
regulator. In case of regulator malfunction, the six feet (1.8m)
distance will reduce the chance of gas entering the vent cap.
-
37173-5-1019Page 10
INSTALLATION INSTRUCTIONS (CONT'D)
Cutting Vent Tubes
This is the most important part of the installation. With the furnace
the following procedure.
collar of air drop assembly.
Installing The Vent Assembly
such as clapboard.
the entry of rainwater. Attach outside wall plate to exterior wall
4. Installation is completed.
Reassembly And Resealing Vent-Air Intake System
the following steps will assure proper reassembly and resealing of
clapboard.
the entry of rainwater. Attach outside wall plate to exterior wall
Installinga Vent Near a WindowLedge,Other Typeof Projection
or on Siding (vinyl, aluminum, etc.)
or discoloration. All joints can then be sealed and painted. The wall
DV-215. See Figure 5.
(51mmx102mm)
Figure 5
Figure 5a
See Figure 5a.
WARNING
When vinyl siding vent kit, DV-822 or 2" x 4" (51mm x 102mm)
framing is added to an existing installation (furnace is
both tubes. Refer to Parts List, page 14 to order tubes.
37173-5-1019 Page 11
WARNING
personal injury or loss of life.
TO TURN OFF GAS TO APPLIANCE
FOR YOUR SAFETY READ BEFORE LIGHTING
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions
exactly.
B. BEFORELIGHTING smell allaroundthe appliance area
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
do not use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
D. Do not use this appliance if any part has been
technician to inspect the appliance and to replace
any part of the control system and any gas control
which has been under water.
-
wise
LIGHTING INSTRUCTIONS
1.
2. Turn off all electric power to the appliance
to OFF.
NOTE:
combustion chamber.
7. Find pilot - follow metal tube
from gas control. The pilot is
technician or gas supplier.
14. CAUTION:
closed during operation.
LIGHTING INSTRUCTIONS
PILOT
BURNER
THERMOPILE
37173-5-1019Page 12
These heaters are specially designed for use on self generating
circuits.
Installing the ON/OFF Device
following the installation instructions supplied with it. In the absence
System Check
heater OFF.
heater ON.
heater ON.
1. Disconnect the thermopile and pilot supply line at the pilot burner.
suggested.
Cleaning The Pilot Burner
part of the pilot.
Cleaning the Combustion Chamber and Main Burner
hose. The main burner may be cleaned by forcing water into the
ports and the throat of the burner. The burner should be blown dry
or heated to dry all water out before reinstalling.
occur at the pilot. This is a substitute for a match which requires
with the pilot on.
under this condition.
To Conserve Gas: Turn off pilot when heater is not in use.
TO ON/OFF DEVICE
TO ON/OFF DEVICE
Figure 6
MAINTENANCE
37173-5-1019 Page 13
1. Lit match goes out as it enters lighter port.
a. Certain wind conditions will blow out match. Ignite
b. Open nearby door or window and relight pilot.
a. See Lighting Instructions. Relight Pilot.
4. Pilot and main burner go out during normal operation.
Parts List on Page 14.
TROUBLESHOOTING
Figure 8
second row of main burner ports.
Figure 7
PILOT FLAME CHARACTERISTICS
MAIN BURNER FLAME CHARACTERISTICS
37173-5-1019Page 14
PARTS LIST
Index
No.
Part
No. Description
1 TH100 WALL MOUNTING PLATE
2 TH104
3 TH015 AIR DROP ASSEMBLY - DV210
3 TH018 AIR DROP ASSEMBLY - DV215
4 11757 OUTER CASING - DV210
4 11758 OUTER CASING - DV215
5 TH338 INNER CASING - DV210
5 TH337 INNER CASING - DV215
6 TH008 FRONT PANEL - DV210
6 TH009 FRONT PANEL - DV215
7 TH024 COMBUSTION CHAMBER - DV210
7 TH027 COMBUSTION CHAMBER - DV215
8 M155
9 DV781 OBSERVATION HOLE COVER
10 DV064 COVER PLATE - OBSERVATION HOLE
11 R206 NUT FOR ORIFICE FITTING
12 P8654 BURNER ORIFICE - DV210 NATURAL
12 P8650 BURNER ORIFICE - DV215 NATURAL
12 P8665 BURNER ORIFICE - DV210 PROPANE
12 P8658 BURNER ORIFICE - DV215 PROPANE
13 P104 ORIFICE FITTING
14 R1055 ELECTRODE AND WIRE
15 P103 MANIFOLD
16 R12791 GAS VALVE 7000 MVRLC - NATURAL
16 R12792 GAS VALVE 7000 MVRLC - PROPANE
17 R12796
17 R12795 PILOT BURNER WITH ORIFICE - NATURAL
18 TH335 PILOT SHIELD
19 M151
20 TH133
20 TH134
21 TH365
22 40994 -
23 R1054 THERMOPILE - GENERATOR
24 R2708
25 TH289
26 TH275 BURNER - DV210
26 24644 BURNER - DV215
27 TH109
28 TH107
29 TH331 OUTSIDE MOUNTING PLATE
30 TH334 VENT CAP
31 TH123
R1081 ORIFICE FOR PILOT - NATURAL
R1089 ORIFICE FOR PILOT - PROPANE
TH300
TH281
TH351
Index
No.
Part
No. Description
37173-5-1019 Page 15
PARTS VIEW
37173-5-1019Page 16
DVB-1 For Direct Vent Wall Furnaces DV210 and DV215
INSTALLING OPTIONAL BLOWER DVB-1. The blower must be
-
engages a tab on the bottom of the inner casing and is secured by
one screw in front.
BLOWER
MOUNTING
TAB
Figure 1
Attaching Switch Box
combustion chamber door.
and combustion chamber door.
OPTIONAL BLOWER INSTALLATION INSTRUCTIONS
Wiring
wire connected to the receptacle mounting screw. With this wire
local codes require this type of protection.
CAUTION
Labelall wires priorto disconnection whenservicingcontrols.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
NOTICE: Unplugging of blower accessory will not stop the heater
depressing slightly. Do not force.
37173-5-1019 Page 17
Index No. Part No. Description
1 R-1268 Wire Assembly
2 R-896
3 R-1156 Fan Control
4 DV-806 Switch Box
5 DV-807
6 TH-111
7 R-1410
8 R-285 Motor
9 R-587 Motor Cushion
10 TH-341 Blower Cushion
11 TH-356 Motor Support Assembly
12 R-319 Blower Wheel
13 TH-135 Blower Housing Assembly
14 R-315 Cord Set
DVB-1 For Direct Vent Wall Furnaces DV210 and DV215
OPTIONAL BLOWER INSTALLATION INSTRUCTIONS
Oiling the Motor
Do not use machine oil.
Cleaning the Blower Wheel
the entire blower and clean each blade of the wheel with a tooth
brush as often as necessary.
37173-5-1019Page 18
nature of the problem with the unit.
-
MASTER PARTS DISTRIBUTOR LIST
Parts Not Under Warranty
-
service person or dealer should order parts through the distributor. Parts can be shipped directly to the
service person/dealer.
Warranty Parts
for
warranty parts.
not-
Appliance Model Number Part Description
Appliance Serial Number Part Number
HOW TO ORDER REPAIR PARTS
Dey Distributing
Phone: 651-490-9191
Toll Free: 800-397-1339
Website: www.deydistributing.com
Parts: Heater, Hearth and Grills
F. W. Webb Company
200 Locust Street
Phone: 860-722-2433
Toll Free: 800-243-9360
Fax: 860-293-0479
Toll Free Fax: 800-274-2004
Websites:
Parts: Heater, Hearth and Grills
East Coast Energy Products
10 East Route 36
Phone: 732-870-8809
Toll Free: 800-755-8809
Fax: 732-870-8811
Website: www.eastcoastenergy.com
Parts: Heater, Hearth and Grills
37173-5-1019 Page 19
WARRANTY
Empire Comfort Systems Inc. warranties this space heating product to be free from defects at the time of purchase and for the periods
accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. All
Limited Ten-Year Parts Warranty – Combustion Chamber
Limited One-Year Parts Warranty – Remote Controls, Accessories, and Parts
Duties Of The Owner
What Is Not Covered
How To Get Service
“Consumer Relations” in the subject line.
Your Rights Under State Law
37173-5-1019Page 20
www.empirecomfort.com
Empire Comfort Systems Inc.
Belleville, IL
This manual suits for next models
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