Empire EMP-DR12 User manual

DOUGH
ROLLER
EMP-DR12 EMP-DR15 EMP-DR18
USER MANUAL
Warning: Please read the user manual carefully before operating the machine

End of user manual
anomaly Cause solution
The machine does not
start
1. Electrical power is missing
2. the input voltage is wrong.
3. other reasons
1. Check the general switch ,the plug and the
feeding cable
2. use a proper voltage.
3. stop using and apply for authorized assistance
from the manufacturer.
The machine conduct
electricity
The wires touch the structure of the
machine.
Check the wires, verify the wires do not touch the
structure of the machine.
Only a group roller
working
1. the belt is broken.
2. the worm wheel is worn –out.
1. change the belt.
2. change a new worm wheel.
Trouble shooting
Electrical diagram
KLD: Switch M: Motor FA：Thermo-protection
Compliance
2014/30/EU EMC
2014/35/EU LVD
2006/42/EU MD
2011/65/EU + 2015/863/EU RoHS
Note: It is important that the manual is kept in good condition and should stay with the machine at all time, for
safety in use of the machine. The manufacturer is not under any obligation to notify of any future modifications
of the product.

model
DR
-1S
DR
-2S EMP-DR18
Voltage(v)
230V
Frequency(Hz)
50Hz
Power(W)
370W
Dough
weight (g) 50-500
Pizza
dia. (cm)
10
-40
10
-30
10
-48
Net
weight (kg)
28
24
30
Dimension(cm)
53x46x42
50x46x42
62x46x42
Specification
model
EMP
-DR15
DR
-2V
DR
-3V
Voltage(v)
230V
Frequency(Hz)
50Hz
Power(W)
370W
Dough
weight (g) 50-500
Pizza
dia. (cm)
10
-40
10
-30
10
-48
Net
weight (kg)
39
37
45
Dimension(cm)
53X53X66
53x48x56
58x56x71
model
DR
-1A
EMP
-DR12
DR
-3A
Voltage(v)
230V
Frequency(Hz)
50Hz
Power(W)
370W
Dough
weight (g) 50-500
Pizza
dia. (cm)
10
-40
10
-30
10
-48
Net
weight (kg)
39
37
45
Dimension(cm)
53x53x66
53x48x56
58x56x71
1/ remove the protection film, avoid contact with utensils that can damage the surfaces, check that machine is
not damaged. Please contact with the manufacturer if it is damaged.
2/ The machine must be installed in dry, adequate ventilation and lighting environment condition. Position the
machine on a flat and firm place, you can put it on a work bench whose height fits you (about 700-900㎜), and
leave a space around 150㎜for easier usage and cleaning.
3/ connect the machine to the electric supply by an electric technical personnel. It is suggest that using copper
wires (at least 2.5㎜square) for the electric wires. It is important to have a good ground system and a protection
switch (5-10A)
4/ it is necessary for safety to check the cable carefully and verify it is not damaged before put the plug to the
socket. The socket must be easily accessible, must not require any kind of movement. The cable from the machine
to the socket must not be pulled tightly, also do not rest the machine on the cable.
Note: The machine has been installed and tested by technical personal before leaving the factory, and it is a
qualified production. It is not allowed to dis-assemble or modify the machine without the permission of the
manufacturer.
Installation
Operation
1/ The machine has the following control devices on the front panel:
A--- Red button to stop the machine
B--- Green button to start the machine
2/ functional test
After having plugged the feeding cable in the electrical supply, the machine is ready
for the functional test. To start: press the green button, the machine starts working.
To stop: press the red button, the machine will stop working. Start the machine
without loading, let it run for one minute and make sure it is functioning perfectly.
3/ Before every work-cycle, always make sure the machine is perfectly clean, in
particular those surfaces that get in touch with the dough. Warning：If necessary
clean the machine , any sundries and hands away from the rollers before turn on the
machine!
The small dough (20-500g) which have ferment previously (at least 4 to 6 hours), squash the sides slightly
and put some dry flour on it so it can easily go through the upper rollers.

For EMP-DR15 when the dough comes out from the upper roller, you will see thin dough, with an
oval shape . you can turn the dough to 90°place by hand rapidly, and ready for the next trial to
through the lowest rollers. Out of these rollers it will have a round shape, this shape is not perfect
so it needs the finishing touches by hand.
For EMP-DR12, when the dough comes out from the upper roller, you will see thin dough, with an
oval shape with the help of the hook, the dough will turn 90°automatically and ready for the next
trial to through the lowest rollers. Out of these rollers it will have a disk shape, this shape is not
perfect so it needs the finishing touches by hand.
For DR-S, when the dough comes out from the roller, you will see thin dough, with an oval shape .
you can turn the dough to 90°by hand rapidly, and ready for the next trial to through the roller
again. Out of these rollers it will have a disk shape, this shape is not perfect so it needs the finishing
touches by hand. Pict.2-EMP-DR18
Operation Spare part list
Item Description Code Qty Item Description Code Qty
1 Body 02-30-040 141 Worm wheel-A 02-20-003 2
3 Flange 02-30-041 142 Worm wheel-B 02-20-004 2
4Up cover 02-30-033 143 Eccentyic axle-A 02-30-009 1
5 Lower Cover 02-30-032 144 Roller shaft-B 02-30-007 1
6 Board 02-30-037 145 Roller-D 02-30-017 1
7 Back Cover 02-30-039 146 Transit Ring 02-20-023 2
8 Screw 02-30-060 447 Transit Ring 02-20-022 2
9 Supporting tube 02-20-020 448 Supporter-B 02-30-026 1
10 Motor 02-20-061 149 Supporter-A 02-30-025 1
11 Nut 02-20-062 450 Roller-B 02-30-016 1
12 Belt wheel-B 02-20-010 251 Cover 02-20-024 2
13 Belt wheel-A 02-20-011 152 Ring 02-20-068 2
14 Rubber Foot 02-20-057 453 Graducation 02-20-030 2
15 Rubber Bar 02-20-050 454 Spring 02-20-021 2
16 Belt 02-30-058 255 Ball handle02-20-012 2
17 switch 02-10-47 156 Supporter-C 02-30-027 1
19 Screw 02-20-063 857 Worm-A 02-20-001 2
20 Ring 02-20-064 459 Eccentyic axle-B 02-30-008 1
27 Upper plate 02-30-034 160 Roller Shaft-A 02-30-006 1
28 Upper side plate 02-30-036 161 Roller-C 02-30-015 1
29 Supporter Bar-A 02-30-018 362 Roller-A 02-30-029 1
36 Lower plate 02-30-035 163 Supporter-D 02-20-028 1
37 Supporter bar-B 20-30-019 464 Scraper-A 02-30-013 1
38 Worm-A 02-20-001 265 Scraper-B 02-30-014 1
39 Bearing-A 02-20-066 266 Spring 02-30-031 2
40 Bearing-B 02-20-067 267 thermo-protection of
engine 1
EMP-DR12 serial

Spare part list
Item Description Code Qty Item Description Code Qty
1 Body 03-20-038S 1 23 Roller shaft-B 03-20-007 1
2 Board 03-20-036S 1 24 Roller-c 03-20-015 1
3thermo-protection of
engine 125 Roller-D 03-20-017 1
4Water joint 1 26 Transit Ring 02-10-022 1
5 Supporting Tube 02-20-020 427 Supporter-D 02-20-028 1
6 Motor 02-20-70 128 Ball handle 02-20-012 1
8 Belt Wheel 02-20-010 130 bar 02-20-021 1
9 Supporter-C 02-20-027 131 ball 02-20-12 1
10 Bearing-A 02-20-65 132 Scraper-A 03-20-013 1
11 Bearing-B 02-20-65 133 Scraper-A 03-20-014 1
12 Worm-A 02-20-001 135 Spring 02-20-31 1
13 Spring 02-20-70 136 Front cover 03-20-032 1
14 Spring 02-20-71 137 Plate 03-20-73 1
15 Cover 03-10-024 138 Back cover 03-20-74 1
16 Belt Wheel 02-20-011 139 Motor cover 03-20-75 1
17 belt 03-20-72 140 Cover 03-20-76 1
18 switch 02-20-059 141 Low cover 03-20-77 1
19 Wormwheel-B 02-20-004 142 Rubber bar 02-20-057 4
20 Wormwheel-A 02-20-003 143 Rubber foot 02-20-050 4
21 Transit Ring 02-10-023 1
22 Eccentyic axle-B 03-20-008 1
EMP-DR18serial
1/ Before effecting any kind of maintenance or cleaning you must take out the plug .It is important not to
use chemical, abrasive or corrosive products. Absolutely do not use running water, abrasive and not smooth
tools, such as metal wool etc.; these can damage the surfaces and compromise the hygienically safety.
2/ The cleaning must be done every time the machine has been used following all the rules to prevent
malfunctioning of the machine and for hygienic purposes.
3/ Using a proper brush and a wooden palate,
first clean the residue of flour and dough. take
them away from the covers, the two slides A,
release springs B, C, remove the scraping dough
pieces D then turn the regulating levers L-L1 in
position of maximum opening of rollers.
Accurately clean the machine and in particular
the disassembled parts using a sponge or cloth
damped with water and detergent.
Rinse thoroughly and dry with an absorbing food-
paper, wipe again all the surfaces that get in
touch with the dough and then clean the whole
machine with a smooth cloth and specific
disinfectant for food –machines.
4/ Mount everything in this order: the scraping
dough pieces, the springs, the slides and the
protections.
5/ Lubrication of shafts and rollers
It is necessary to grease shafts and
rollers every year. Take off the
protections, the slanted wall, the
springs and the dough-scrapers;
unscrew the fixing screws and take off
first the back-panel A and then the
stands B and C; take off the rollers
DEFG and the joints H I L M .clean all
these parts accurately by means of a
sponge warm
water and fool detergent, rinse
thoroughly and dry it with absorbing
paper .grease both the shafts and the
rollers holes with a sufficient quantity
of paraffin oil. Put back on and fix all
the parts, starting from the last taken
off piece.
Maintenance

regulating the machine can only be recommended as there are
different characteristics of the dough, the weight , the
thickness, the size and the shape of the dough. Therefore the
correct regulating of the machine must be made by experience.
The machine is provided with a medium size regulation for the
shapes of pizza
. To obtain different thickness of dough, you may regulate as
following: A) Turn off the machine. B) Regulate the width
between the upper rollers. Pull the black knob in order to
release the lever, and then turn the lever to a proper position.
Clockwise is to reduce the thickness, anti-cock wise is to
increase the thickness. ( Pict.3)
Experience: the width between the upper rollers is twice to
the lower rollers.
Pict. 3
Warning
To avoid dangerous conditions and/or possible injuries caused by electric current,
mechanical parts, fire or hygiene problems, you must follow the safety indications step by step :
1/ keep in order your working area. Disorder can cause dangerous accidents.
2/ Consider environmental conditions. Do not use the machine in humid, wet or badly lit environments, close to
inflammable liquids or gas.
3/ Keep away from children and non authorized personnel. Do not permit them to go near the machine or the
working area.
4/ Do not touch the switch and the cable with a wet hand.
5/ Only use the machine with the correct voltage. Normal usage gives better results.
6/ Dress in adequate way. Do not wear hanging clothes or any items which can be caught in the machine. Use
non-slip shoes. For hygiene and safety, keep your hair tied back and wear protective gloves.
7/ Protect the cable，do not put the cable to extract the plug . Do not leave the cable near high temperatures,
sharp objects, water or solvents.
8/ Take the plug out. When the machine is not in use, before cleaning, maintenance and moving it.
9/ Check that the machine is not damaged. Before using the machine, carefully check that all safety devices are
working. Check that: the removable parts are not blocked, there are not any parts damaged, all the parts have
been set up correctly and all the conditions that could influence the regular functioning of the machine are in
working order.
10/ When the machine is damaged or some anomalies with it, you must turn off the machine at once and apply
for authorized assistance from the manufacturer. The repairs can only be done by qualified people, using original
spare parts. The non-compliance with these rules can represent danger for the user.
Regulate the thickness:
Warning :To avoid dangerous conditions and/or possible injuries caused by electric current, mechanical parts,
fire or hygiene problems, you must follow the safety indications step by step :
Spare part list
Item Description Code Qty Item Description Code Qty
1 Body 03-10-038 133 Transit Ring 02-10-023 2
2 Board 03-10-036 134 Roller-B 03-10-016 1
3 Back cover 03-10-037 135 Roller-D 03-10-017 1
4 switch 02-10-47 136 Roller shaft-B 03-10-007 1
5Up cover 03-10-033 137 Supporter-A 02-10-025 1
6 Screw 02-10-048 438 Cover 03-10-024 2
7 Supporting Tube 02-10-020 439 Ring 02-10-056 2
8 Belt Wheel-B 02-10-010 240 Ball handle02-10-030 2
9Belt Wheel-A 02-10-011 141 bar 02-10-021 2
10 Motor 02-10-049 142 Ball handle02-10-012 2
11 Nut 02-10-050 443 Lower plate 03-10-035 1
12 Supporter Bar-B 20-10-019 444 Supporter Bar-A 03-10-018 4
13 belt 03-10-046 245 Supporter-C 02-10-027 1
14 Low cover 03-10-032 148 Roller Shaft-A 03-10-006 1
15 Screw 02-10-051 849 Eccentyic axle-B 03-10-008 1
20 Ring 02-10-053 450 Roller-C 03-10-015 1
23 Rubber foot 02-10-045 451 Roller-A 03-10-029 1
24 Rubber bar 02-10-039 452 Supporter-D 02-10-028 1
25 Supporter-B 03-10-026 153 Scraper-A 03-10-013 1
26 Worm-A 02-10-001 154 Scraper-B 03-10-014 1
27 Axletree-A 03-10-054 255 Spring 02-10-031 2
28 Axletree-B 03-10-055 256 Upper Plate 02-10-034 1
29 Worm Wheel-A 02-10-003 257 thermo-protection of
engine 1
30 Worm Wheel-B 02-10-004 2
31 Eccentyic axle-A 03-10-009 1
32 Transit Ring 02-10-022 2
EMP-DR15 serial