Empire EMP-SM25RB User manual

SPIRAL
MIXER
EMP-SM25RB EMP-SM60RB
User Manual
USER MANUAL
Warning: Please read the user manual carefully before operating the machine

1/ The machine must be installed in dry, drafty and
bright environmental condition.
2/ Please position the machine on a flat and firm
place; you can put it on a workbench whose height
fits you, and leave a space around it of 50 cm for
easier usage and cleaning.
3/ The machine is constructed to have IPX23
protection level.
4/ The electric network must be provided with an
automatic differential switch having characteristics
suitable to those of the machine, in which the
opening distance between the contacts must be of at
least 3 mm. Most of all it is necessary a good ground
system. Verify that the electrical set-up corresponds
with the numbers of the specification (7) found and
on the small label at the back of the machine.
5/ The connections type Y of the machine with the
electric network is made by means of an operation
cable, which is provided with a plug only in the
single-phase model. As far as the three-phase
machines are concerned it is necessary to put
together the cable and a normalized and polarized
plug.
6/ The plug must be easily accessible, must not
require any kind of movement. The cable from the
machine to the wail plug must not be pulled tightly,
also do not rest the machine on the cable.
The machines are provided with the following
operation and safety devices：
1/ Operating devices
1.1 / Sing-phase or Three-phase machines (LFM10
model):
a. Green button: Operating (Pict.1)
b. Red button: Stop
1.2/ Sing-phase or Three-phase machines (the rest of
the models): ( Pict. 2 & Pict.3 )
B. Main switch
C. Red button: Emergency stop
D. Green button: Operating
E. Timer
Installation
Switch
Pict.2
Pict.1 Pict.3 (2
speed)
1/ Keep in order your working area. Disorder
can cause dangerous accidents.
2/ Consider environmental conditions. Do not
use the machine in humid, wet or badly lit
environments, close to inflammable liquids or
gas.
3/ Make sure water and heat sources are at
safe distance.
4/ Keep away form children and non
authorized personnel.
5/ Only utilize the machine with the correct
voltage.
6/ Dress in adequate way. Do not wear hanging
clothes or any items that can be caught in the
machine. Use no-slip shoes. For hygiene and
safety keep your hair tied back and wear
protective gloves.
7/ Protect the cable. Do not pull the cable to
extract the plug. Do not leave the cable near
high temperatures, sharp objects, water or
solvents.
8/ Avoid insecure positions. Find the best
surface to ensure the machine is balanced.
9/ Take the plug out when the machine is not in
use, before cleaning, maintenance and moving
it.
10/ Do not use further extensions.
11/ Check that the machine is not damaged.
Before using the machine carefully check that
all security devices are working. Check that: the
mobile parts are not blocked, there are not any
parts damaged, all the parts have been set up
correctly and all the conditions that could
influence the regular functioning of the
machine are in working order.
12/ Installing or repairing the machine by
qualified personnel. Qualified people, using
original spare parts, can only do the installation
or repair. The non-compliance with these rules
can represent danger for the user.
Warnin
g

1/ the safety devices G, H, I, J can be installed only in the machines
with raising top and removable bowl (LR series).
2/ The safety devices are applicable when:
- Raising the safety guard F (pict.4). The machine stops
- Raising the head (by means of the check pin H and/or taking off bowl
the machine does not start)
H
F
J
J
F
H
Pict.4
Pict.6
Pict.5
F. Safety guard (Pict.4)
G. Micro-switch(Auto-stop when the guard is up)
H. Check pin of the head
I. Locking disk of the bowl.
Before operating the machine, the safety guard F must be
completely lowered (pict.6), and the bowl is correctly
inserted and locked by the disk J and that the head is down
and locked by the check pin H (this must be completely
inserted).
After inserting the plug the machine is ready for use.
Safety
Device
Working test
Machine mod. LFM10:
Operating: Push the green button a to start the bowl and the spiral (Pict.1)
Stop: Push the red button b.
1/ The rest of the machines models:
Operating: rotate the main switch B in position 1 (Pict.2 ),(the -2V models can rotate 1 or 2)( Pict.3), set timer E
and push the Green button D to start the bowl and the hook.
Stop: Rotate the main switch B in the position 0, or push the red button C to stop the bowl and the hook.
In order to operate the machine again after the stop due to the raising of the safety guard F or to the activating of
the emergency button C it is necessary to proceed as follows: lower again and completely the safety guard F;
release the button C by rotating it clockwise, as shown by the arrow, and push the operating button a or D.
Note
2/ For 3 phase machine, if the rotation of the bowl is opposite to that shown by the arrow, it is necessary to
follow these indications for the connection:
•Stop the machine
•Take the 2 phase wire out
•Reverse the wire connection position of two phases (example: L1 with L2 and vice versa)
•Restart the machine and verify if the bowl is rotation the right direction.
Start the machine without loading, let it run for about one minute and verify that it is functioning perfectly.

1/ After lifted up the safety guard F, pour ingredients to the bowl, close
the safety guard, and press the operating switch a or D, with timer
setting.
2/ The movement made by the hook, which is synchronized with the
rotation of the bowl, gives an amalgamation of flour, water, salt, yeast
and other eventual ingredients till you obtain a mixture of the
consistence required.
3/ If necessary, in order to modify the characteristics and/or the
consistence of the initial dough, pour the ingredients through the safety
guard F.
4/ When work cycle is completed, leave the machine on hold, lift up the
safety guard F to maximum opening, take the mixture out, proceed with
cleaning of the machine following the indication at 5.1.
5/ Note: For the LR series, please stop the machine, unplug the
machine, raise the safety guard F completely, pull the pin H as far as the
head is un-lock, and raise the head by means of the little piston
underneath. Then rotate clockwise the disk J as far as the bowl is
unlocked, raise the bowl and take it out of the machine. Finally take off
the dough.
6/ After cleaning, put the bowl back on, and make sure that the four
pins underneath (pict.7) are correctly fixed in the four holes M of the
machine; then lock the bowl rotating clockwise the disk J. Put the head
down pushing it downwards as far as it is blocked by the pin H.
7/ Usage of the machine provided with timer
The timer is an electromechanical device that allows to program from 1
to 30 minutes
- The work-time of the machine by rotating the knob 0 in the
desired position.
- Operate the machine following the instructions of 4.4.
- Once the set time is over, the timer stops the machine.
Important
Before taking off the dough, make sure the timer are in position “0”.
Usage of the
machine
Pict.7

Warning:
1/ Before effecting any kind of maintenance or
cleaning, you must cut off the power supply.
In any case of malfunctioning or damage of the
machine, you must apply for authorized assistance
from the manufacturer or dealer.
2/ The cleaning must be done every time the machine
has been used following all the rules to prevent
malfunctioning of the machine and for hygienic
purposes.
Using a wooden or plastic palate first clean the
residue of dough, then with a soft sponge and warm
water accurately clean the bowl, the hook, the
leading shaft and the safety guard, dry with kitchen
paper.
Warning
3/ We recommend not to use any kind of chemical
product abrasive or corrosive. Absolutely avoid using
spraying water, sharp tools, rough or abrasive objects,
metal/sponges etc., which can damage the surfaces
and be dangerous from an hygienic point of view.
To maintain the efficiency and security of the
machine it is necessary to proceed with periodical
maintenance (every 6 months) of the following
indications:
4/ Tensioning of the upper chain
The chain must be tensioned it, by checking it, it
becomes loose or if the rotation of the hook is not
constant: Unscrew the cover P, (Pict.9) loosen the
screws Q, Pull the support of the hook R as far as the
tension the chain is optimized. Lock the support R
with the screws Q, Put the cover P on once more and
fix it.
5/ Lubricating the chains
After unscrewing the fixing screws, take away the
cover P and the back panels V, put reasonable
amount of proper grease on the chains S &T (pict.8-9)
, sufficient to lubricate all the links of the chain. Once
this is done, mount the two panels and secure again
with screws.
Maintenanc
e
Pict.8
Pict.9

Model JFM10 JFM/JRM20 JFM/EMP-S
M25RB JFM/JRM30 JFM/JRM50 JFM/EMP-S M60RB
Voltage(V) 230 230 230 230 230 230
Cycle(Hz) 50 50 50 50 50 50
Power(KW) 0.75 1.5 1.5 1.5 1.5 1.5
Max Dough
capacity(KG) 6 10 16 20 30 35
Hook speed(rpm) 98 98 98 98 98 98
Bowl speed(rpm) 10 10 10 10 10 10
Dimension(cm) 28x54x55 72x40x62 72x40x62 82x45x72 84x50x72 88x55x72
Model JF/JR20 JF/JR25 JF/JR30 JF/JR50 JF/JR60
Voltage(V) 380 380 380 380 380
Cycle(Hz) 50 50 50 50 50
Power(KW) 1.1 1.1 2.0 2.0 2.0
Max Dough
capacity(KG) 10 16 20 30 35
Hook speed(rpm) 98 98 98 98 98
Bowl speed(rpm) 10 10 10 10 10
Dimension(cm) 82x40x62 72x40x62 82x45x72 84x50x72 88x55x72
Model JF/JR-2V 20 JF/JR-2V 25 JF/JR-2V 30 JF/JR-2V 50 JF/JR-2V 60
Voltage(V) 380 380 380 380 380
Cycle(Hz) 50 50 50 50 50
Power(KW) 0.75/1.1 0.75/1.1 1.5/2.0 1.5/2.0 1.5/2.0
Max Dough capacity(KG) 10 16 20 30 35
Hook speed(rpm) 98 98 98 98 98
Bowl speed(rpm) 10 10 10 10 10
Dimension(cm) 82x40x62 72x40x62 82x45x72 84x50x72 88x55x72
Specification Table
Three phase & 2 speed
Three phase & single speed
Single phase & single speed
Model JFM/JRM-2V 20 JFM/EMP-SM25R
B-2V JFM/JRM-2V 30 JFM/JRM-2V 50 JFM/EMP-SM60RB -2V
Voltage(V) 230 230 230 230 230
Cycle(Hz) 50 50 50 50 50
Power(KW) 0.75/1.1 0.75/1.1 1.5/2.0 1.5/2.0 1.5/2.0
Max Dough capacity(KG) 10 16 20 30 35
Hook speed(rpm) 98 98 98 98 98
Bowl speed(rpm) 10 10 10 10 10
Dimension(cm) 82x40x62 72x40x62 82x45x72 84x50x72 88x55x72
Three phase & 2 speed

SS: Micro Switch
M: Motor SP: Sensor
QS: Main Switch
T: Transformer
KM: Contactor
PT: Timer
SB1: Start Button
SB2: Stop Button
Power Source Wire: L1(blue) L2(black) L3(red)
Ground Wire E:(yellow-green)
EMP-SM25RB EMP-SM60RB/JFM
Singlephase & single speed
SS: Micro Switch
M: Motor
QS: Main Switch
T: Transformer
KM: Contactor
PT: Timer
SB1: Start Button
SB2: Stop Button
Power Source Wire: L1(blue) L2(black) L3(red)
Ground Wire E:(yellow-green)
JR/JF-2V Three Phase 2
Speeds
Electrical diagram
SS: Micro Switch
M: Motor
FA: Thermo-protect of motor
KLD-28A: Switch
Power Source Wire: L(red) N(blue)
Ground Wire E:(yellow-green)
SS: Micro Switch
M: Motor
QS: Main Switch
T: Transformer
KM: Contactor
PT: Timer
SB1: Start Button
SB2: Stop Button
Power Source Wire: L1(blue) L2(black) L3(red)
Ground Wire E:(yellow-green)
JF/JR Three phase single speed
JFM10 /5 Singlephase single speed

Item Description Part No. Qty Item Description Part No. Qty
1 Safety guard 10-005 1 45 Top cover 10-004 1
2 Bowl 10-006 1 47 Nylon ring 22-029 2
5 Transit ring 10-023 2 48 screw 22-070 4
6 Bearing 6204 10-025 2 54 Wheel 22-032 2
7 Bearing support 10-012 1 58 Transit ring 10-022 1
8 Chain 102 10-017 1 60 screw 10-034 4
9 Chain wheel 50 10-016 1 61 Gear box 10-021 1
10 support axle 10-009 1 62 screw 22-068 12
11 screw 22-064 4 63 Back cover 10-002 1
13 Guard axle 10-010 1 69 Chain 10-016 1
14 ring 22-145 1 70 Chain wheel 29 22-045 1
15 Screw 10-037 2 76 Key 22-056 3
16 screw 22-063 6 81 Chain wheel 14 22-044 1
17 Spring washer 22-090 10 84 Transmission axles 10-011 1
18 Washer 22-085 12 85 screw 10-031 1
19 Chain wheel 11 10-019 1 86 Micro switch 22-094 1
20 spring support 10-013 1 87 Structure 10-001 1
27 Cable fixer 22-110 1 92 Bearing 6202 10-026 1
28 Cable 10-028 1 93 Connector axle 10-015 1
33 Divider 10-007 1 94 Spiral 10-008 1
34 screw 10-035 2 95 Transit ring 10-024 2
39 side cover 10-003 1 96 Control switch 10-029 1
41 Foot 22-033 4 97 Round bearing support 10-014 1
42 rubber shoe 22-034 4 103 Water shield 10-040 1
43 Wheel with stopper 22-031 2 104 Adjusting screw 10-042 2
44 Motor 10-020 1 106 Bearing 6202 10-026 1
Machine illustration diagram & Part list
LFM 10
JF serial illustration Part
list
Applicable model : JFM10

LF Series illustration
diagram
Item Description Qty Part no. Remark
LFM/LF/LF-2V 20 LFM/LF/LF-2V 25
1 Safety guard 1 17-003 22-005
2 Bowl 1 17-002 22-006
5 Transit ring 2 22-053 22-053
6 Bearing 6205 5 22-055 22-055
7 Bearing support 1 22-019 22-019
8 Chain126 1 22-041 22-041
9 Chain wheel 72 1 22-042 22-042
10 Support axle 1 22-015 22-015
13 Guard axle 1 22-012 22-012
14 Off-set ring 1 22-145 22-145
19 Chain wheel 15 2 22-43 22-043
20 Spiral support 1 22-020 22-020
22 Bearing 6205 1 22-55 22-055
23 Key 1 22-056 22-056
24 Mixing Axle 1 22-018 22-018
25 Spiral 1 17-001 22-004
27 Cable fixer 3 22-110 22-110
33 Divider 1 22-003 22-003
39 Side cover 1 22-141 22-141
41 foot 4 22-033 22-033
42 Rubber shoe 4 22-034 22-034
43 Wheel with stopper 2 22-031 22-031
LF serial illustration Part
list
Applicable model : LFM20 LFM25
LF20 LF25
LFM20-2V LFM25-2V
LF20-2V LF25-2V

Item Description Qty Part no. Remark
LFM/LF/LF-2V 20 LFM/LF/LF-2V 25
44 Motor 1
22-152 22-152 LFM
22-046 22-046 LF
22-153 22-153 LF-2V
45 Top cover 1 22-009 22-009
47 Nylon ring 1 22-029 22-029
53 Electrical box 1 22-096 22-096
54 Wheel 2 22-032 22-032
55 Contactor 1
22-155 22-155 LFM
22-108 22-108 LF
22-108 22-108 LF-2V
57 Emergency stop 1 22-099 22-099
58 Transit ring 1 22-093 22-093
61 Gear box 1 22-047 22-047
63 Back cover 1 22-010 22-010
64 Transformer 1
22-154 22-154 LFM
22-107 22-107 LF
22-107 22-107 LF-2V
65 Main Switch 1
22-156 22-156 LFM
22-169 22-169 LF
22-157 22-157 LF-2V
66 Electrical panel 1 22-097 22-097
67 Start Switch 1 22-100 22-100
68 Timer 1 22-103 22-103
69 Chain 1 22-040 22-040
70 Chain wheel 29 1 22-045 22-045
71 Bearing Connector 1 22-021 22-021
86 Micro switch 1 22-094 22-094
102 Transmission axles 1 22-175 22-175
103 Water shield 1 22-187 22-187
104 Adjusting screw 2 22-192 22-192
110 Electrical complete 1
110-LFM 110-LFM LFM
110-LF 110-LF LF
110-LF-2V 110-LF-2V LF-2V
111 Spiral support complete 1111-LF17/22 111-LF17/22
LF serial illustration Part
list
Applicable model : LFM20 LFM25
LF20 LF25
LFM20-2V LFM25-2V
LF20-2V LF25-2V
Continue………