Endura TRILENNIUM Series User manual

TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING
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Additional Parts Required:
• Router 1/2" Router Bit
• 5/8" OD Router Template Guide and Nut
• Hammer
• Hand drill
• Pencil
• Measuring Tape/ Ruler
• Clamps
• Strike Plates
• Reinforcing Plates
• Dust Boxes
Parts Included in Template System:
• Templaco Jamb Template Right
• Templaco Jamb Template Left
• Templaco Jamb Dust Box Through-Hole Template
All parts above available in Endura Part#: TC- TEMP-TEMPLACO
Templaco Jamb
Template Left
Hand
Templaco Jamb
Template Right
Hand
OVERVIEW
Templaco Jamb Dust Box
Through-Hole Template
1/2" Router Bit
Dust Box
Reinforcing
Plate Strike Plate
5/8" OD Router
Template Guide and Nut

TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING
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Router Setup
In order to make use of Templaco Template System and not damage them in the
process, a 5/8" OD Router Template Guide must be used.
To install 5/8" OD Router Template Guide, align nut with opening on router base.
Align and insert Template Guide into the nut, and tighten until secure.

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1. Aligning Template
A. Measure and Mark Lever Centerline.
• Measure 3-5/8" toward the top of the jamb from
Lever Centerline and Mark.
• This is your Strike Plate Centerline.
• Locate the Leverbore centerline on the jamb.
B. Located Strike Centerline
Leverbore
C/L Strike
C/L
3-5/8”
Note Template Orientation
Right Hand Template
Left Hand Template
8/0 Top
Strike
Template
6/0 Top
Strike
Template
Center Strike
Template
Bottom Strike
Template

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1. Aligning Template Cont.
D. Using a Hammer, Secure Locking Pins into Jamb.
C.Align Centerline of Template with the Center Strike Plate Centerline Mark.
Template Centerline
E. Secure Template with Claps at each End.
• Secure Template to the table to ensure no movement will occur.

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2. Routing for the Strike Plate Assembly.
C. Repeat for All Three Required Strike Locations
A. Set Router Depth to 1/8” B. Route Slots for Strike Plates.
8/0 Top Strike
Template
8/0 Top Strike
Template
6/0 Top Strike
Template
6/0 Top Strike
Template
Center Strike Template
Center Strike Template
Bottom Strike Template
Bottom Strike Template
Right Hand Template
Left Hand Template
• Trace the perimeter of the
strike template then make sev-
eral passes across the middle
until the entire strike area is
removed to the 1/8” depth.
CAUTION :
Be sure to let the router comes
to a complete stop before
removing to prevent damage to
the template system
Leverbore
3-5/8"

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2. Routing for Dust Box Hole
A. Install Dust Box Template.
C. Remove Clamps and Template. D. Disengage Locking Pins.
Note:
Be sure the red
plastic guide
sits inside the
strike plate cut
out.
Using the claw end of the hammer release
locking pins from jamb.
Release Clamps securing template to table.
3. Routing for Dust Box Hole

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3. Routing for Dust Box Hole
C. Secure with Dust Box Template to Work Table with Clamps.
B. Using Hammer, Secure Template with Locking Pins.

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3. Routing for Dust Box Hole Cont.
Measure and adjust drill bit to 17/16" depth.
F. Remove Template.
D. Adjust Router Bit. E. Route Dust Box Hole.
• Using the claw end of the hammer release
locking pins from jambs.
• Remove clamps securing
template to working surface.
I. Repeat Routing for Remaining Locations.
• Repeat steps A-F for the remaining Strike locations.
CAUTION :
Be sure to let the router comes to a complete stop before
removing to prevent damage to the template system

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4. Mounting Strike Plates
A. Assemble Strike Plates.
• Attach the Dust Box to the Reinforcing Plate.
• Align the 3 holes on the Strike Plate with the Reinforcing Plate.
• Orient as shown.
• The Dust Box feet should align with the grooves parallel
to the roller.
• The Reinforcing Plate plate arms should sit inside the
Dust Box.
Attaching Dust Box and Reinforcing Plate
Dust Box
Reinforcing Plate
Strike Plate
3/4” Screws
B. Attach Strike Plate Assembly to Jamb.
• Install (2) 3/4"
screws into each
strike assembly,
and leave the
2-1/2" center
screw for the eld
installation
Dust Box
Feet
Reinforcing
Plate Arms
Slots for Dust Box Feet

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5. Trilennium Compatible Astragal Strike Plate Preparation.
• The Trilennium Compatible Astragal requires clearance pockets behind the astragal’s strike plates in order for the
deadbolts to be thrown into the extended position.
• Without these clearance pockets, the deadbolt will come in contact with the door and will not lock.
Panel Panel
Astragal Astragal
Deadbolt
Correct Application Incorrect Application
Deadbolt
1"
1/2"

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5. Trilennium Compatible Astragal Strike Plate Preparation.
A. Determine Lever Crossbore Centerline. B. Determine the center strike plate centerline.
• Measure and determine the passive doors
crossbore centerline.
• Measure 3/8" up from the leverbore centerline
towards the top of the panel.
• This is the center strike centerline.
Lever
Crossbore
C/L
Center
Strike
C/L
3/8"
Lever
Crossbore
C/L
Center
Strike
C/L
Top Top
Bottom Bottom
3/8"

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5. Trilennium Compatible Astragal Strike Plate Preparation.
• Measure from the center strike centerline down
24-5/16" toward bottom of door and mark.
• This is the lower strike plate centerline.
From strike centerline measure up and mark at:
• 33- 3/32" for 8/0 doors
• 23- 1/32" for 6/8 doors
C. Determine the lower strike plate centerline. D. Determine the Upper strike plate centerline.
Center
Strike C/L Center
Strike C/L
Lower
Strike C/L Lower
Strike C/L
Upper
Strike C/L
24- 5/16"
24- 5/16"
8/0: 33- 3/32"
6/8: 23- 1/32"
Top
Top
Bottom Bottom

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5. Trilennium Compatible Astragal Strike Plate Preparation.
E. Drill deadbolt clearance pocket.
Upper Centerline
• Determine the center point on the upper center and lower strike plate
center lines and mark the location.
• Using a 1" spade bit drill a 1/2" deep hole at each center point.
• Clear debris from stile.
• Install Trilennium Compatible Astragal.
Center
Strike C/L
Center
Strike
C/L
Lower
Strike
C/L
Lower
Strike
C/L
Upper
Strike C/L
Upper
Strike
C/L
C/L
C/L
C/L
C/L
Center Centerline
Lower Centerline
Top
Top
Bottom
Bottom