Energizer EZV SERIES User manual

EZV SERIES
USER GUIDE

©2015 Energizer Power Equipment. All Rights Reserved.
Licensed by Energizer Corporation, United States of America.
EZV_UG_EN_2015-06-22
The engine exhaust from this product
contains chemicals known to cause cancer,
birth defects or other reproductive harm.

Let's get started.
You're excited to power up, so we'll keep this brief!

THIS PRODUCT MEETS ALL
CERTIFICATION REQUIREMENTS FROM:

WE'VE GOT YOU COVERED!
Contact us by phone at 1-887-528-3772,
email us at [email protected],
or visit us online at www.energizergenerators.com.
SAVE THESE INSTRUCTIONS - This user guide
contains important instructions for your product, that
should be followed during installation and mainteneance
of the generator and batteries.
This user guide covers the safety, operation and
maintenance procedures for the EZV2200 and EZV2800.
All information in this publication is based on the latest
product information available at the time of print.
Visit www.energizergenerators.com for user guide
updates and operation notices.
No part of this publication may be reproduced without
written permission.

6
WARRANTY INFORMATION
YOU CAN REGISTER EASILY USING OUR ONLINE FORM:
www.energizergenerators.com
Product registration will allow you to request warranty support
in the future. Product registration is required for all product
support and warranty coverage.
Warranty support, operation assistance and product support
is provided by Midland Power Inc., a licensed manufacturer
of Energizer Generators. Please contact us directly for any
warranty service questions.
1-877-528-3772
[email protected]
www.energizergenerators.com

7
CONTENTS PAGE
Safety First 8
Safety while using your generator 8
Understanding AC safety 9
Safety while maintaining your generator 9
Other safety tips 10
Learn About Your Generator 11
Identification of componants 11
Making sure you have everything 13
Setting Up Your Generator 14
Checking the oil level 14
Checking the air filter 15
Using Your Generator 17
Initial startup of your generator 17
Operating your generator 19
Shutting off your generator 21
Using your generator with appliances 22
Using the generator to charge automotive batteries 22
Maintaining Your Generator 24
Maintainance Schedule 24
General inspection tips 24
Cleaning the air filter 25
Changing the engine oil 26
Replacing and cleaning the spark plug 27
Handling and storage 28
Troubleshooting 29
Specifications 32
Wiring Diagram 33
Learn About Your Warranty 34

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Chapter 1 — Safety First
Playing it safe when working with power equipment is always a good idea. Here are some
important precautions to make sure you stay safe.
1.1 Safety while Operating Your Generator
• Always perform an oil, fuel and air filter check before starting the engine.
• Properly clean and maintain the equipment.
• Operate the generator according to instructions for safe and dependable
service.
• Before operating the generator, read the user guide carefully. Otherwise, it
may result in personal injuries or equipment damage.
• Never run the generator in an enclosed area to avoid harm from exhaust
emissions of a poisonous carbon monoxide gas.
• The engine exhaust from this product contains chemicals known to cause
cancer, birth defects or other reproductive harm.
• Be careful not to touch the exhaust system, compressor pump or
discharge tubing during operation due to risk of burns.
• Pay attention to the warning labels. The engine exhaust system will
become heated during operation and remain hot immediately after the
engine is stopped.
• Gasoline is a highly flammable and explosive liquid. Refuel in a well
ventilated area with the engine stopped.
• This portable generator is not for use with gasoline/ethanol blends with
over 15% ethanol.
• When refueling the generator, keep it away from cigarettes, open flames,
smoke and/or sparks.
• Place the generator at least 3 feet away from buildings or other equipment
during operation.
• Run the generator on a level surface. Tilting the generator may result in fuel
spills.
• Know how to stop the generator quickly and understand operation of all
the controls. Never permit anyone to operate the generator without proper
instructions.
• Keep children, pets and machinery with rotating parts away during

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operation.
• Do not operate the generator in rain or snow.
• Do not allow any moisture to come in contact with the generator.
• Do not touch the spark plug while the engine is operating or shortly after
the engine has been shut down
1.2 Understanding AC Safety
Before connecting the generator to an electrical device or power cord:
• Make sure that everything is in proper working order. Faulty devices or
power cords can lead to an electrical shock.
• Turn off the generator immediately if the device begins to operate
abnormally. Then disconnect the device and investigate the problem.
• Make sure that the electrical rating of the device does not exceed that of
the generator. If the power level of the device is between the maximum
output power and the running power of the generator, the generator should
not be used for more than 30 minutes.
• WARNING: Connections for standby power to a building’s electrical system
must be done by a qualified electrician and must comply with all applicable
laws and electrical codes (National Electrical Code, NFPA 70). Improper
connections may cause serious injuries to electrical workers during a
power outage, and when the utility power is restored, the generator
may explode or cause fires. The generator shall be connected through
transfer equipment that switches all conductors other than the equipment
grounding conductor. The frame of the generator shall be connected to an
approved grounding electrode.
• For power outages, permanently installed stationary generators are better
suited for providing backup power to the home. Even a properly connected
portable generator can become overloaded. This may result in overheating
or stressing the generator components, possibly leading to a generator
failure.
1.3 Safety while Maintaining Your Generator
• After any maintenance is performed, wash immediately using soap and
clean water because repeated exposure to lubricant may cause skin
irritation.

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• Do not clean the filter element with flammable liquids like gasoline because
an explosion may occur.
• Turn off the engine before performing any maintenance. Otherwise it can
cause severe personal injury or death.
• Allow the generator set to cool down before performing any maintenance.
• Always wear safety glasses when cleaning the generator set with air.
• Do not clean the generator set with a pressure washer because it can
cause damage to the generator set.
• Before working with batteries, ventilate the area, wear safety glasses, do
not smoke and always disconnect the negative cable first and reconnect it
last.
• Use rubber gloves when coming into contact with engine oil.
• Always stop the generator set before removing the oil filler cap.
• Only qualified maintenance personnel with knowledge of fuels, electricity,
and machinery hazards should perform maintenance procedures.
• Lubricate all exposed metal parts regularly. See chapter 5.1 for
maintenance schedule.
1.4 Other Safety Tips
• To avoid breathing in poisonous carbon monoxide from the exhaust gases,
adequate ventilation should be provided if the generator set is running in a
partially enclosed space.
• If the generator set is stored outdoors, check all the electrical components on
the control panel before each use. Moisture can damage the generator and
can lead to an electric shock.
• Generators vibrate in normal use. During and after the use of the generator,
inspect the generator as well as extension cords and power supply cords
connected to it for damage resulting from vibration. Have damaged items
repaired or replaced as necessary. Do not use plugs or cords that show signs
of damage such as broken or cracked insulation or damaged blades.
• If you start to feel sick, dizzy, or weak after the generator has been running,
move to fresh air RIGHT AWAY. See a doctor. You could have carbon
monoxide poisoning.

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Chapter 2 — Learn About Your Generator
This section will show you how to identify key parts of your generator. Going over
the terminology below will make sure we're on the same page.
2.1 Identification of Components
Choke Lever
Fuel Valve
Engine Access
Panel
Fuel Cap
Control Panel
Spark Plug
Access Panel
Recoil Starter
Handle
Rubber Feet
Battery Access
Panel

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120V 30A
Outlet
EcoMode
Switch
Output
Light
Overload
Light
Low Oil
Light
AC Dual
Outlet
20A Circuit
Breaker
30A Circuit
Breaker
Ground
On/Off
Ignition
Switch
DC Reset
DC Outlet
USB Outlet
USB
Outlet
Output
Light
Overload
Light
Low Oil
Light
AC Dual
Outlet
20A Circuit
Breaker
Ground
On/Off
Ignition
Switch
DC Reset
DC Outlet
EcoMode
Switch

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On Rear
Handle
2.2 Make Sure You Have Everything
Part Name Quantity
EZV series Generator 1
User Guide 1
DC Charging Cables 1
450mL 10W30 Oil with Funnel 1
Tool Kit 1
Make sure your generator set has everything in the table above.

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Chapter 3 — Setting Up your EZV series Generator
Setup should be done every time you start up your generator, these quick checks will
ensure you get the most out of your generator.
Exhaust gas contains poisonous carbon monoxide. Never run the
generator in an enclosed area. Be sure to provide adequate ventilation.
Operate the generator on a level surface. If the generator is tilted, fuel
spillage may result. Keep away from moving parts while the generator is
running. The generator is air-cooled and may be damaged if ventilation
is inadequate.
3.1 Checking the Engine Oil Level
1. Ensure the generator is on a level surface.
2. Inspect engine oil:
3. Take out the oil filler cap and clean the dipstick.
4. Check the oil level by reinserting the oil filler cap without rotating it. Remove
the oil filler cap and examine the oil level. If the oil level is at or below the
minimum oil level, refill the oil to the maximum oil level mark.
5. Reinsert the oil filler cap and tighten securely.
Engine oil is a major factor affecting engine performance and service
life. Non-detergent or vegetable oils are not recommended.
Maximum Oil Level
Minimum Oil Level
Screws
Engine Access Panel
Air Filter Sponge
Air Filter Cover

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Gasoline substitutes are not recommended. They may be harmful to the
fuel system components.
Gasoline is highly flammable and explosive under certain conditions.
Refuel in a well-ventilated area with the engine stopped. Do not smoke
or allow open flames or sparks in the area where the generator is being
refueled or where gasoline is stored. Do not overfill the tank. Be careful
not to spill fuel when refueling. Wipe up any spilled gasoline and let the
area dry before starting the engine.
3.2 Check the Air Filter
1. Unscrew and remove the engine access panel. Remove the air filter
element and observe for cleanliness.
2. Clean the air filter element with soap and water or solvent. Squeeze dry
and then soak in clean engine oil.
3. Squeeze out all excess oil and reinstall. Replace the filter if it is damaged.
Check the air filter using the maintenance schedule. Always inspect air
filter before using the generator. Clean Air Filter every 3 months or after
50hrs of operation according to Section 5.3 Cleaning the Air Filter.
Maximum Oil Level
Minimum Oil Level
Screws
Engine Access Panel
Air Filter Sponge
Air Filter Cover

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Chapter 4 — Using Your EZV series Generator
DANGER - CARBON MONOXIDE
Using a generator indoors WILL KILL YOU IN MINUTES.
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous
gas you cannot see or smell. If you can smell the generator exhaust you are
breathing CO. Even if you can not smell the exhaust, you could be breathing
CO. NEVER use a generator inside a home, garage, crawlspace, or other partly
enclosed area, deadly levels of carbon monoxide can build up in these areas.
Using a fan or opening windows and doors will NOT supply enough fresh air.
ONLY use a generator outdoors and far away from open windows, doors, and
vents. These openings can pull in generator exhaust. Even when you use a
generator correctly, CO may leak into the home. ALWAYS use a CO alarm in
your home. If you start to feel sick, dizzy, or weak after the generator has been
running, move to fresh air RIGHT AWAY and seek medical attention. You could
have carbon monoxide poisoning.

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1. Setup the Battery: Remove the Battery Access Panel
from the unit by unscrewing the screw at the top and
releasing the panel.
2. Connect the Battery: locate and connect the loose
connectors from the battery wiring harness and the main
wiring harness. The battery is now connected to the unit.
3. Re-install the Battery Access Panel onto the unit.
Ensure the screw is fastened properly.
4. Remove the main engine access panel from the unit
by unscrewing the (4) screws at the top and middle of the
unit.
4.1 Initial Setup of Your Generator
We know you're excited to get using your generator. Please be sure to follow the setup,
operation, and shut off instructions below thoroughly to ensure the best lifespan for your
generator.
Steps 1-3 are for the EZV2800 only. If you have an EZV2200 start on Step 4.

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5. Locate, unscrew, and remove the Oil Dipstick, exposing
the internal engine compartment. Be sure not to allow any
dust or debris near the engine during this time.
6. Pour in the full contents of the 450 mL oil bottle
provided with your unit, or fill to the full mark located on
the dipstick.
7. Re-install the Oil Dipstick and fasten tightly. Wipe away
any excess oil. For best results, drain and refill the engine oil
after the first 20 hrs of use, and every 50 hrs thereafter.
Do not remove the Oil Dipstick when the engine is warm
from prior use.
8. Re-install the Engine Access Panel onto the unit, ensur-
ing that all (4) screws are fastened properly.
9. Remove the fuel cap, exposing the fuel tank . Be sure
not to allow any dust or debris near the engine during this
time. Pour 91 octane unleaded gasoline into fuel tank, add
Ethanol ShieldTM to fuel tank as directed on bottle, and
replace the fuel cap.

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1. Disconnect all devices from the generator.
2. Open the fuel valve: turn the fuel valve from "off" to
"on". Make sure the valve is turned all the way on.
3. Turn choke to "closed" position. Leave the choke in the
"Open" position if the generator is still warm from recent
use, or if the air temperature is higher than 50°F (10°C).
4. Turn Power switch to "On". Make sure EcoMode switch
is set to "Off".
4.2 Operating Your Generator
Before using generator, a ground wire must be connected to the ground
terminal. The Ground terminal is located on the Front Panel. Before using
the ground terminal consult a qualified electrician.

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5a. (EZV2800 only, for EZV2200 proceed to step 5b)
Turn Power switch to "Start" for 5 seconds to start engine.
If the engine does not start, the battery may be dead,
proceed to step 5b to start the engine. Running the
engine charges the battery.
5b. Pull Recoil handle until engine starts. Several pulls may
be required until engine starts. Do not release the pull cord
at the end of a pull, this will damage the recoil assembly.
Bring the pull handle back down to the unit by hand.
6. Once the generator has started, wait at least 30
seconds for it to warm up, and then you may slowly open
the choke lever until it is fully open.
7. Connect all of your devices to the generator.
8. Turn EcoMode switch to "On". This will reduce the
output to a level where the generator will only produce
enough power for the connected devices. The reduction
of extra, unused power saves fuel.