EP Equipment JX1-32 User manual

Part No. 508000001788
V5 08/2019
Original Instruction
JX1-32/JX1-36/JX1-41/JX1-48
Operation Manual
&JX0-30/JX0-33

EP EQUIPMENT CO.,LTD. is one of the world’s
leading companies manufacture, design material
handling equipment and provide related service.
With over 100,000 square metres plant it produces
over 100,000 trucks per year, and provides
professional, effective and optimized material
handling solutions worldwide, until now it has
developed three major kinds of business:
Material handling equipment: Focus
on electric forklift and warehouse
equipment
OEM parts: Global parts supply
Imow industry,online: One-stop
industrial products supply
Guided by our customer-oriented concept, EP
has developed service centers in more than 30
countries around the world, from which customers
are able to receive timely local service. Moreover,
95% of warranty parts can be shipped out within
24 hours after been ordered. Through our online
after-sales service system, customers can
process their warranty claims, order spare parts
and consult the operation manuals, maintenance
materials and spare parts catalogs.
With business all over the world, EP has
thousands of employees and hundreds of agents
worldwide to provide our global customers with
prompt local service.
Based on the concept of sharing economy, EP
also offer rental service for various logistics
equipment. Adhering to the idea “Making the
leasing of logistic equipment more simple”,
EP is devoted to providing customized one-
stop leasing solutions for our customers with
our high quality, reasonable price and prompt
rental service.
EP’s mission&vision is “ Let more people apply
the electrical material handling equipment to
relieve the intensity of labour” and “Let’s grow
together”.
•
•
•
EP EQUIPMENT CO., LTD
Address: XIAQUAN, DIPU, ANJI,
ZHEJIANG, CHINA
Tel: + 86-0571-28023920
Website: www.ep-ep.com
Email: [email protected]

i
Foreword
The present operation manual are designed to provide su󰀩cient instruction for the safe operation
of the industrial truck. The information is provided clearly and concisely.
Our trucks are under continuous development. EP reserves the right to alter the design, equipment
and technical features of the system. No guarantee of particular features of the truck should
therefore be assumed from the present operation manual.
Safety notices and text markups
Safety instructions and important explanations are indicated by the following graphics:
Please strictly adhere to these safety instructions to avoid personal injury or major damage to
equipment.
Please pay attention to the important safety instructions.
Pay attention to Instructions.
EP EQUIPMENT CO., LTD
Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA
Tel: + 86-571-28023920
Website: www.ep-ep.com
Email: [email protected]
ALL RIGHTS RESERVED
2019.08 5st EDITION
Internet address and QR code of
Parts manual
By entering the address http://www.ep-
care.com in a web browser or by
scanning the QR code, Login after
registration, Select “Parts purchase"
function and input part number or model
name to nd the truck.
Note: After registration, please send
email to info@ ep-care.com to activate
your account

Declaration
EP EQUIPMENT CO., LTD
Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA
We declare that the
Truck: according to these operation manual
Type: according to these operation manual
complies with the most recent version of Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC/EU Declaration of Conformity
EP EQUIPMENT CO., LTD
EC/EU Declaration of Conformity
The manufacturer declares that this task support vehicle complies with the EC Machinery Directive
and the provisions of other applicable EC/EU directives e󰀨ective at the time of sale. This can be
veried by means of the EC/EU Declaration of Conformity and the relevant certication label on the
nameplate.
The industrial truck is supplied with the EC/EU Declaration of Conformity document. This
declaration proves that this truck complies with the requirements of the EC Machinery Directive.
Unauthorized modication or additional installation of equipment to the structure of the industrial
truck may a󰀨ect its safety, and will therefore invalidate the EC/EU Declaration of Conformity.
The EC/EU Declaration of Conformity must be carefully conserved and kept ready to be presented
to the relevant authorities. If this industrial truck is sold, this declaration document must be handed
over to the new owner.
Legal requirements for marketing

A Application............................................................................................................................A1
1.1 Intended use.......................................................................................................................A2
1.2 Improper use .....................................................................................................................A2
B Truck Description ..................................................................................................................B1
1.1 Application ..........................................................................................................................B1
1.2 Functional Description .......................................................................................................B1
1.3 Control elements and displays ...........................................................................................B3
1.3.1 Display unit controls displays,display for JX1.................................................................B8
1.3.2 Display for JX0 ..............................................................................................................B10
1.4 Standard Version Specications.......................................................................................B12
1.4.1Performance data for standard trucks ...........................................................................B12
1.4.2 Dimensions....................................................................................................................B13
1.5 Identication points ..........................................................................................................B14
1.6 Platform safety ................................................................................................................B19
1.7 Be a safety operator ........................................................................................................B20
1.8 Truck data plate ...............................................................................................................B24
C Safety...................................................................................................................................C1
1.1 Before Operation ................................................................................................................C1
1.2 Safety regulations for operating mode Drive ......................................................................C1
1.3 Battery Safety.....................................................................................................................C3
1.4 EMC-Electromagnetic compatibility ...................................................................................C3
D Transport and Commissioning .............................................................................................D1
1.1 transport .............................................................................................................................D1
1.2 Hoisting the Truck...............................................................................................................D2
1.3Operating the trucks without its own drive system ..............................................................D2
1.4 Using the Truck for the First Time.......................................................................................D4
1.5 Break-in period precautions................................................................................................D4
E Operation .............................................................................................................................E1
1.1 Safety Regulations for the Operation of trucks...................................................................E1
1.2 Run the trucks ....................................................................................................................E1
1.3 Industrial trucks Operation .................................................................................................E2
1.3.1 Safety regulations for trucks operation............................................................................E2
1.3.2 Travel, Steering, Braking .................................................................................................E3
1.4 Picking up, transporting and Placing loads.........................................................................E6
1.5 Parking the trucks securely ................................................................................................E7
1.6 Lifting - Lowering ................................................................................................................E8
1.7 Operator daily checklist ......................................................................................................E8
F Battery Maintenance & Charging .........................................................................................F1
1.1 Safety regulations for handling acid batteries ....................................................................F1
1.2 Battery type & dimension....................................................................................................F1
1.3 Charging the battery...........................................................................................................F2
1.4 Battery removal and installation .........................................................................................F4
1.5 Battery maintenance...........................................................................................................F6
1.6 Battery Disposal .................................................................................................................F6
1.7 Lithium Battery Use and Maintenance Manual...................................................................F7
1.7.1Battery type & dimension..................................................................................................F8
1.7.2 Instructions .....................................................................................................................F8
1.7.3 Display Instrument...........................................................................................................F9
1.7.4 Battery Nameplate...........................................................................................................F10
1.7.5 Charging..........................................................................................................................F11
1.7.6 Storage............................................................................................................................F12
1.7.7 Common Problems and Solutions...................................................................................F13
1.7.8 Maintenance....................................................................................................................F14
Table of contents
Pg.

G Pallet Truck Maintenance ....................................................................................................G1
1.1 Operational safety and environmental protection...............................................................G1
1.2 Maintenance Safety Regulations........................................................................................G1
1.3 Servicing and inspection.....................................................................................................G2
1.3.1Maintenance Checklist .....................................................................................................G3
1.3.2 Lubrication Points............................................................................................................G4
1.3.3 Maintenance Instructions.................................................................................................G6
1.4 Decommissioning the industrial truck.................................................................................G8
1.4.1 Prior to decommissioning ................................................................................................G8
1.4.2 Restoring the truck to operation after decommissioning .................................................G8
1.5 Safety checks to be performed at regular intervals and following any unusual incidents G9
1.6 Final decommissioning, disposal........................................................................................G9
1.7 Tire replacement.................................................................................................................G9
H Troubleshooting .......................................................................................................H1
Appendix ....................................................................................................................... I1
I Lithium battery operating instructions .......................................................................... I2
1.1 Lithium battery use and maintenance manual .............................................................. I2
1.1.1 Instructions ............................................................................................................ I3
1.1.2 Charging................................................................................................................ I5
1.1.3 Storage.................................................................................................................. I6
1.1.4 Common problems and solutions ............................................................................. I8
1.1.5 Maintenance.................................................................................................................. I9
1.1.6 Disposal of used battery packs ..................................................................................... I9
Table of contents

REV. 08/2019
1A
A Application
The truck described in the present operator manual is an industrial truck designed for lifting and
transporting load units.
It must be used, operated and maintained according to the information in these operation manual.
Any other uses are outside the design envelope and can lead to injury to persons or damage
to equipment and property. Above all, overloading caused by excessively heavy or unbalanced
loads must be avoided. The max. admissible load to be picked up is indicated on the nameplate
or load diagram label shown on the truck. The truck must not be operated in spaces subject to re
or explosion hazards, or in spaces where corrosive or very dusty atmospheres prevail.
Duties of the user
For the purposes of the present operating instructions, the “operating company is dened as any
natural or legal person who either uses the truck himself, or on whose behalf it is used. In special
cases (e. g. leasing or renting). the operating company is considered to be the person who is
to carry out the specied operational duties in accordance with existing contractual agreements
between the owner and. operator of the industrial truck.
The operating company must ensure that the truck is used only for its intended purpose and that
dangers to the health and safety of the operator and third parties are prevented Further more,
accident prevention regulations, safety regulations and operating, servicing and repair guidelines
must be followed. The operating company must ensure that all operators I have read. and
understood these I operating instructions.
Mounting of attachments
The mounting or installation of any attachments which will interfere with, or supplement, the
functions of the truck is permitted only after written approval by the manufacturer has been
obtained. If necessary, the approval of local authorities has to be obtained. Any approval obtained
from local authorities does not, however, make the approval by the manufacturer unnecessary.
Modification
If you want to use the truck for purposes that are not mentioned in the user manual, please
contact dealers accredited by EP Ltd. Any modifcation of your truck, in particular tting of
equipment or conversion of the truck, is prohibited without the permission of the manufacturer.

REV. 08/2019 2A
Intended use
The following operations are in accordance with regulations and are permitted:
Order picking of goods
Taking goods up or down from areas not comfortably reached without a ladder
Lifting and lowering by the operator on the operating platform
Transporting small items on the storage table without a pallet. The maximum load is indicated
on the capacity label and must not be exceeded.
Travel and lift/lower simultaneously
Lift in indoor areas only without wind forces, outdoor operation only with fully lowered platform
Travel on clean, dry and even prepared (concrete, asphalt) ground. Travel on negotiating
inclines up to 5% gradient is only allowed if the platform is fully lowered
Light maintenance work like changing lights, hanging up banners, doing inspections and
small repairs. All tools and materials must be kept on the load tray.
Horizontal forces applied to the platform may not exceed 200 N in any direction
The center of gravity of operator and load must be inside the connes of the vehicle
The truck may not be used for
Pushing or pulling of loads.
Travel on uneven ground with the platform lifted.
Lifting outside or when wind forces are present in indoor areas.
With more than one people on the platform.
Handling of oversized loads or unevenly distributed loads
Climbing on side rails to gain extra picking height.
Improper use
The operating company or driver, and not the manufacturer, is liable if the truck is used in a
manner that is not permitted. One of the main causes of accidents is the driver ignoring or
being unaware of the basic safe operating practices of the truck.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1.1
1.2
The following basic safe operating practices must be observed to ensure the safety of
operators and others.Never operate the truck in environments with s potentially explosive
atmosphere. The owing operations are prohibited:
•Lifting and carrying people, with the exception of the driver on the operator platform.
•Pushing or puling of loads.
•Travel on uneven ground.
•Travel in outdoor areas when platform is not completely lowered.

REV. 08/2019
3A
•Do not stack loads or turn when driving on a ramp.
•Do not operate the truck on loose or greasy surfaces.
•Do not drive on uneven or obstructed surfaces. Never park the truck in a place that may
obstruct re extinguishers, re escapes or aisles.
•Do not dismount from the truck while it is moving.
•Do not dismount from the truck while the platform is not fully lowered
•Never leave the vehicle unattended on a ramp. When driving, do not place any part of your
body outside the connes of the truck, lean on the edge of the truck or attempt to jump onto
another truck or object.
•Do not use open ame to check lever, or for leakage of electrolyte and uids or oil. Do not
use
open pans of fuel or ammable cleaning uids for cleaning parts.
WARNING
Operation under extreme conditions
Operating the truck under extreme conditions can result in malfunctions and accidents.
Special equipment and authorization are required if the truck is to be used in extreme
conditions, especially in dust-laden or corrosive environments. Operation in explosive
atmospheres is not permitted.
The truck must be parked and secured only in indoor areas.
Permissible temperature range +5℃to +25 ℃
Secure parking is only permissible at 5℃to+25℃.
Maximum air humidity 95% non-condensing.
Do not charge the battery below +5℃.

REV. 08/2019
1
B
B Truck Description
Application
The truck is an electric one which is designed to transport and pick goods on level ground.
Small items can be placed and carried on the storage table. The low overall height and
platform height allow it to be driven through doorways. The low net weight means. that it can
travel on lifts.
The rated capacity is indicated on the data plate.
Operation only on paved level ground with su󰀩cient load-bearing capacity.
Do not exceed the permissible surface and spot load limits on the travel paths.
Operation only on travel paths that are visible and approved by the operating company.
Travel with the load facing uphill.
1.1
Functional Description
Safety mechanisms
The truck geometry with rounded edges ensures safe handling of the truck. Pressing the
Emergency stop switch disconnects all electrical functions in hazardous situations. Opening
the gates will interrupt all driving and lifting / lowering operations except mechanical
emergency lowering of the platform. Before you can drive or lift the dead man switch must be
operated.
If the platform is lifted, the area under the platfom is checked by sensor switches to prevent
any movement if an object or person is detected in that area (for JX0).
Both hands must be at the control handles for driving and lifting to prevent injury of hands
sticking out.
Drive
The entire drive unit is enclosed in the truck chassis.
The electronic traction controller ensures the smooth driving operation of the drive motor and
powerful acceleration.
Brake system
The operator can brake gently and wear-free by pulling back the travel control button. The
electromagnetic spring pressure brake acting on the drive motor serves as both parking and
handbrake. Without electric power the springs will engage the brake.
Steering system
The steering controller is monitoring permanently the position of the steering wheel. In case
of error the truck is stopped immediately. The steering angle is shown on the display. The
maximum steering angle is±90°.
1.2

REV. 08/2019 2B
Controls and Displays
The drive functions are activated via ergonomic thumb movement to ensure fatigue-free
operation without stressing the wrists; The display units show important driver information
such as truck status reports (e.g. faults), battery capacity and time etc.
Hydraulic system
All hydraulic operations are controlled by a hydraulic pump.
Electrical system
The electrical system is powered by a 24V battery. Electronic controllers drive the traction
motor (DC),steering motor, and hydraulic pump motor.

REV. 08/2019
3
B
1 Control panel 11 Chassis
2 Storage table 12 Load wheels
3 Lift mast 13 Lift platform
4 Additional storage table 14 Hydraulic pump
5 Drive wheel 15 Driving lamp
6 Controller 16 Safety Gates
7 Caster 17 Emergency operation area
8 Emergency stop switch 18 Blue lamp
9 Charger socket
10 Battery
Lithium Battery
15
18
8
JX0
Control elements and displays
1.3

REV. 08/2019 4B
1 Control panel 10 Battery lock
2 Storage table 11 Battery
3 Warning lamp 12 deadman switch
4 Cover 13 Lift platform
5 Controller 14 Load wheels
6 Caster 15 Gates
7 Frame 16 Additional storage table
8 Drive wheel 17 Mast
9 Hydraulic pump
JX1

REV. 08/2019
5
B
Item Control / Display Function
19 Display unit Operating information and warning message
display.
20 "Lifting" button Lift the storage table.
21 "Lowering" button Lower the storage table.
22 "Horn" button Activates the horn.
23 "Lifting" button Lift the lift platform.
24 "Lowering" button Lower the lift platform.
25 Key switch
Switches control current on and o󰀨. Removing
the key prevents the truck from being switched on
by unauthorized personnel.
26 Emergency stop
switch
Disconnects the supply current, deactivates all
electrical functions, causing the truck to brake
automatically.
27 Travel switch Select the required driving direction and speed.
28 Right dead man
switch Apply the right drive pedal to start up the truck.
29 Sensor switch of
steering wheel
The left hand must be placed in the position of
the sensor switch to operate the truck.
30 Sensor switch of
accelerator
The right hand must be placed in the position of
the sensor switch to drive the truck to move .
31 Steering wheel Steers the truck in the required direction.
32 Left dead man
switch(option)
If you choose this function, you need to step
down the right drive pedal at the same time to
start the truck.
29
30

REV. 08/2019 6B
JX1
Item Control / Display Function
18 Steering wheel Steers the truck in the required direction.
22 "Horn" button Activates the horn.
23 "Lifting" button Lift the lift platform.
24 "Lowering" button Lower the lift platform.
25 Key switch
Switches control current on and o󰀨. Removing
the key prevents the truck from being switched on
by unauthorized personnel.
26 Emergency stop
switch
Disconnects the supply current, deactivates all
electrical functions, causing the truck to brake
automatically.
27 Travel switch Select the required driving direction.
28 Deadman switch Apply the drive pedal to start up the truck.
33 Display unit Operating information and warning message
display.

REV. 08/2019
7
B
Item Control / Display Function
33 LED Lamp Display charging status
34 Emergency stop
switch
Disconnects the circuit, all electrical functions are
deactivated.
35 "Lowering" button Lower the lift
platform.
under cover,only for service
36 Low control Cooperate with the
lift and lower button
37 "Lifting" button Lift the lift platform.
33
34
35
36
37

REV. 08/2019 8B
Low battery alarm lamp
When the residual charge of the battery is less than 10%, the lamp will
illuminate to prevent the battery from over discharging.
Fault alarm lamp
When the truck has fault, the lamp will illuminate.At this time, the
Information display area of LCD screen will display the warning and fault
indication.
Temperature alarm lamp
When overuse causes the temperature of the drive motor to become
too high, the lamp will illuminate. To preventing the motor from being
damaged, please don't use the truck temporarily. After the temperature
has droped, you can continue to use the truck.
Deadman switch alarm lamp
When you don't step on the deadman switch, the lamp will illuminate.
Brake alarm lamp
Light on: brake is engaged.
Function keys
Use the "left" button to adjust the speed mode;
Use the "down" button to switch the driving mode.
Use the "middle" to select the setting.
Display unit controls displays,display for JX11.3.1

REV. 08/2019
9
B
LCD screen
Battery charge display area
It will display the rate of charge here.Each cell
represents 10% charge.
For example, gure shows the truck has
80% charge.
Information display area
Displays the warning and fault indication(Error Message)
Speed display area
Displays travel speed. Unit:Km/h .
Steering angle display area
The position of the drive wheel is shown here,area:+/- 90° .
Driving mode display area
" 0h " :Accumulated working time;
" " :Crawl speed (Turtle).
Speed mode display area
Four modes : Mode 1, Mode 2, Mode 3 and Mode 4 .
Switch the mode:Press the left button of Function keys(6)
to switch the mode. 1
4

REV. 08/2019 10B
When the lift platform rises to 560 mm the vehicle automatically operates with
crawl speed.
Driving speed of JX1 Unit: Km/h
Lift platform height ( mm ) Mode 1 Mode 2 Mode 3 Mode 4
0 - 560 1.4 2.3 3.0 3.8
2.1 3.2 4.4 5.5
560 - 1900 1.4 2.2 3.0 3.8
1900- 2600 1.1 1.6 2.1 2.5
2600 - MAX. 0.4 0.6 0.8 1.0
speed mode
driving mode
4
Display for JX01.3.2
5

REV. 08/2019
11
B
Item Component Function
1Steering signal The position of the drive wheel is
shown here.
2Battery discharge indicator
When the electricity is less than10%,
the lamp will illuminate.Must prevent
the battery from over discharging,
please charge.
3Working status signal
•Always on, dead man switch opened.
• Flashing, dead man switch closed,
start timing.
4Information display area
• Normally displays the total working
hours.
• If fault, displays the error code.
5 See the following image and table:
OR
Each light indicates the status of its corresponding switch, whether the switches are
working normally can be judged from the status of the lights. For details, refer to the table
below.
After turning on the key switch, if the truck is in normal condition, the rst, seventh and tenth
lights will be on; Operate the lifting switch, while the lifting height of the storage table is lifted
to the top, inspect if the third, fth, fourth and eighth lights are on, only when all of them are
on can the truck be operated after the inspection.
i
NOTE