Epec 6107 User manual

Technical Manual &
Cabling Instructions
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Epec Oy
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FIN-60320 Seinäjoki
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FIN-60101 Seinäjoki,
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Epec 6107 Display Unit
Technical Manual and Cabling Instructions
MAN000596

Technical Manual &
Cabling Instructions
Page 2 / MAN000596
Document version
history
Epec Oy reserves all rights for improvements without prior notice
Epec Oy
Tiedekatu 6
FIN-60320 Seinäjoki
Postal address
PL/P.O.Box 194
FIN-60101 Seinäjoki,
Finland
Phone
[phone]
Fax
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Internet
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1 DOCUMENT VERSION HISTORY
Date
Notes
10.01.2019 Updated sections: AI/DI, GSM/UMTS, Declaration of Conformity
Added sections: Speaker
13.06.2018 Added sections: WLAN, Declaration of Conformity
Updated sections: Use of Symbols, Warranty, Technical Data,
Connectors and Pin Assignments, USB, EMC tests, Environmental
Tests, Unit Dimensions, Mounting and Cleaning, Accessories & Ordering
Codes
11.11.2016 Updated sections Warranty, Technical Data, Unit Dimensions, Mounting
and Cleaning, Accessories and Ordering Codes
08.04.2016 Document updated (added 2G/3G/GPS option)
25.02.2016 Document updated
25.09.2014 First released version
19.08.2014 Draft version
Last build time 12:37 - 11 January 2019

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Cabling Instructions
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Table of Contents
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2 TABLE OF CONTENTS
1DOCUMENT VERSION HISTORY .......................................................................................2
2TABLE OF CONTENTS........................................................................................................3
3PREFACE .............................................................................................................................5
3.1 Use of Symbols..........................................................................................................5
3.2 Basic Skills Required.................................................................................................6
3.3 Safety Guidelines ......................................................................................................6
3.4 Warranty ....................................................................................................................6
3.5 Limited Liability ..........................................................................................................7
3.6 Environmental Statement ..........................................................................................7
4PRODUCT OVERVIEW ........................................................................................................8
5TECHNICAL DATA.............................................................................................................10
6CONNECTORS AND PIN ASSIGNMENTS .......................................................................13
7DO/DI...................................................................................................................................17
7.1 DO (digital output) mode .........................................................................................17
7.2 DI (digital input) mode .............................................................................................17
7.3 Functional block diagram.........................................................................................18
8AI/DI ....................................................................................................................................19
8.1 AI (Analog Input) mode............................................................................................19
8.2 DI (Digital Input) mode.............................................................................................19
8.3 Functional block diagram.........................................................................................21
9DI .........................................................................................................................................22
9.1 Functional block diagram.........................................................................................23
10 +5 V REF .............................................................................................................................24
10.1 Protection features ..................................................................................................24
10.2 Voltage monitoring...................................................................................................24
10.3 Functional block diagram.........................................................................................25
11 POWER SUPPLY................................................................................................................26
11.1 Overvoltage Protection ............................................................................................26
11.2 Power Consumption ................................................................................................26
12 INTERFACES......................................................................................................................28
12.1 CAN Bus ..................................................................................................................28
12.1.1CAN bus connection pins..............................................................................28
12.2 RS-232.....................................................................................................................29
12.3 USB .........................................................................................................................30
12.3.1AMP23 USB ..................................................................................................30
12.3.2M12 miniB-USB.............................................................................................30
12.4 Ethernet ...................................................................................................................31
12.5 Camera ....................................................................................................................32
12.6 GSM/UMTS (GPRS/3G/HSPA+/Modem)................................................................33
12.7 GPS/GLONASS.......................................................................................................35
12.8 WLAN ......................................................................................................................36
12.9 Speaker ...................................................................................................................38
12.9.1Volume Measurement Tests .........................................................................38
13 INTERNAL DIAGNOSTICS ................................................................................................39
13.1 Temperature and Voltage Monitoring......................................................................39
13.1.1Temperature Monitoring................................................................................39
13.1.2Supply Voltage Monitoring ............................................................................40

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Table of Contents
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13.2 + 5 V REF Diagnostics ............................................................................................41
13.2.1OVERLOAD ..................................................................................................41
13.2.2OVERVOLTAGE ...........................................................................................41
14 APPROVALS AND SAFETY ..............................................................................................42
14.1 EMC Tests ...............................................................................................................42
14.2 RF Tests ..................................................................................................................43
14.3 Environmental Tests................................................................................................49
14.4 Simplified EU Declaration of Conformity .................................................................51
14.5 Frequency, mode and maximum transmitted power ...............................................51
14.5.1Devices with WLAN option............................................................................51
14.5.2Devices with 2G/3G/GPS/GLONASS option.................................................51
14.6 Country Limitations..................................................................................................51
15 MECHANICS AND CABLING ............................................................................................52
15.1 Unit Dimensions ......................................................................................................52
15.2 Mounting and Cleaning............................................................................................54
15.2.1Pedestal Mounting.........................................................................................55
15.2.2Panel Mounting .............................................................................................56
15.3 Plugging and unplugging the cables/connectors.....................................................59
15.4 Cabling.....................................................................................................................61
15.4.1System Topologies........................................................................................61
15.4.2CAN Bus Cabling ..........................................................................................64
15.4.3I/O Cabling ....................................................................................................67
15.4.4Ethernet Cabling............................................................................................69
15.4.5RS-232 Cabling .............................................................................................71
15.4.6USB Cabling..................................................................................................72
15.4.7Power Supply Cabling...................................................................................73
15.4.8Emergency Stop............................................................................................73
15.5 Welding....................................................................................................................74
15.6 Accessories and Ordering Codes............................................................................75
16 GLOSSARY ........................................................................................................................78

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Preface
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3 PREFACE
3.1 Use of Symbols
This manual uses the following symbols to point out important information or safety instructions:
The information icon indicates important information and issues to be noted for
the reader.
The caution icon indicates very important information or a warning. If the advices
are ignored, it can result in personal injury or damage to software or equipment.
The (electrical) warning icon indicates a hazard which could cause an electrical
danger and/or a personal injury.
The electrostatic sensitive icon indicates the device's susceptibility to
electrostatic charge.
This symbol indicates restrictions for the use of radio equipment, in regards to
the Radio Equipment Directive (2014/53/EU).
The following symbols may be used on Epec's product labels:
Caution, surface may be hot.
CE compatibility
This symbol indicates that the product complies with the requirements set in
the CE Standard.
WEEE symbol
This symbol indicates that the product must be sent to separate collection
facilities for recovery and recycling when the end-user wishes to discard the
product.
E17 Approval
This symbol indicates that the product is certified with normal automotive
(E17) EMC (electromagnetic compatibility) standards.
RCM (Regulatory Compliance Mark)
This symbol indicates that the product complies with the ACMA (Australian
Communications and Media Authority) regulatory arrangements concerning
electromagnetic compatibility and radio equipment.

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Preface
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Phone
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3.2 Basic Skills Required
The user of this document must have basic knowledge of machine controlling, CAN
communication, PLCopen programming according to IEC61131-3 and should have skills to use
CODESYS 3.5 programming environment.
Refer to CODESYS manual for further information concerning the programming environment
and required installations.
Refer to CAN and CANopen documentation from CAN in Automation (CiA) for further
information on communication issues.
3.3 Safety Guidelines
The user of this documentation should follow general machine safety guidelines, directives and
regulation appropriate to their country or market area.
A separate safety analysis is always recommended for the machine and its control system. The
features of this product should be well documented in machine and control system documents
so that the machine operator has the right information how to operate the machine correctly and
safely.
This product is designed to be used only for machine controlling purposes. The manufacturer
does not assume any responsibility for this product being fit for any particular application, unless
otherwise expressly stated in writing by the manufacturer.
This product complies with those certifications and standards that are mentioned in this manual.
The manufacturer does not guarantee that this product complies with any other certification,
standard or test other than mentioned in this manual.
This product is not field serviceable, so it should not be opened in any situation.
External fuses should be installed for the product or the system power supply.
The system should be designed and constructed according to the Epec general mounting and
cabling instruction document.
Epec Oy reserves a right to improve its products without a further notice.
3.4 Warranty
The surface of the touch screen is made of glass. Do not tap the touch screen
with sharp objects such as a screwdriver. The warranty does not cover any
damages caused by customers due to incorrect handling.
Information concerning the warranty of this product can be found from Epec General Sales and
Warranty Terms.
For more information, contact [email protected]

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Preface
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FIN-60101 Seinäjoki,
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Phone
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Internet
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3.5 Limited Liability
The manufacturer shall under no circumstances be liable for loss of production, loss of profit,
loss of use or any other consequential damages and/or indirect losses, whatever their cause
may be. In case claims based on product liability are brought against the Manufacturer for which
claims the manufacturer may be liable, the manufacturer’s liability is limited to the extent
normally covered under normal product liability insurances.
The buyer shall compensate the manufacturer to the extent that the manufacturer might be
liable to pay damages as a result of claims based on product liability according to paragraph
above.
3.6 Environmental Statement
The manufacturer uses ISO 14001: 2015 environmental certified processes and materials to
manufacture products. The manufacturer undertakes to arrange for the recycling and scrapping
of the products that are returned to the manufacturer by the buyer and/or the products that are
received by the Manufacturer in connection with maintenance services performed as a result of
that repairing of the products is deemed by the Manufacturer to be inappropriate.
The manufacturer will charge a scrapping fee from the buyer according to the manufacturer's
price list in force from time to time. No scrapping fee will, however, be charged for products that
are received by the manufacturer during the warranty period.
WEEE
This product complies with the European Community Directive 2012/19/EU on waste electrical
and electronic equipment (WEEE) encouraging and setting specific criteria for the collection,
handling and recycling of electric and electronic waste.
This product includes a lithium battery soldered on the PCB's bottom side (placed
on the upper right part of the PCB). When recycling the product, make sure that
the battery is removed from the PCB and recycled separately.

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Product Overview
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Phone
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4 PRODUCT OVERVIEW
Epec 6107 Display Unit is a high-performance and rugged full-color capacitive touch screen
display designed for mobile machinery. Epec 6000 product platform is fully compatible to the
existing Epec product portfolio. Some of the advances of the Epec 6107 Display Unit are
listed below.
Efficiency
•A multifunction display unit / controller
•32 bit processor
•high calculating power
•includes Internal Graphics Processing Unit (GPU)
•Provides control system solutions for both centralized and distributed intelligence
systems
•Can be used also as calculation units and/or as remote access units to provide
access to internet services such as Epec GlobE service
•Fully compatible with the existing Epec product portfolio
Mechanics & hardware
•Bright and colorful display panel with resistive touch screen and wide viewing angles
•High brightness and contrast offers an excellent readability even in direct sunlight
•Robust, light and leak proof aluminum housing has been widely tested against
different chemicals and environmental conditions
•The shape of the casing works to protect the electronics inside against mechanical
wear
•Mounting can be done with a display pedestal or as a panel mounting
•Each connector is mechanically keyed to fit only to the correct, corresponding place
•Made in Finland

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Product Overview
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Epec Oy
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FIN-60101 Seinäjoki,
Finland
Phone
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Internet
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Application programming
•Epec products are based on PLCopen and CANopen®, which make them easily
scalable to meet requirements for both small and large machines
•Open I/O and communication interface, thus making it possible to connect
•sensors,
•actuators,
•joysticks, and
•other devices
from other manufacturers to optimize the whole machine environment, both
technically and ergonomically.
•Internal diagnostics which makes it possible to
•detect e.g. overvoltage and overtemperature alarms and
•program customized log applications
•For more information about programming, see Epec Programming and Libraries
Manual, MAN000538 (provided in Epec Extranet)

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Technical Data
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5 TECHNICAL DATA
General
Processor
32 bit CPU 792 MHz
Includes Internal Graphics Processing Unit (GPU)
Memory
Flash memory: 4 GByte - 16 GByte
RAM memory (DDR3): 1024 MByte
Non-volatile memory: 512 kByte
Memory sizes are hardware specific, check the device's memory
sizes using ApplicationLoader software (for more information,
refer to ApplicationLoader Manual).
Operating system
Linux
Programming
CODESYS 3.5
Power
Nominal supply voltage 12/24 VDC systems (8,4 ... 36 VDC)
Power consumption 100 W (+
24 VDC, full load), 13 W (+24 VDC,
idle)
REF voltage outputs
+5 V
Diagnostics
Supply voltage
Unit temperature
Software cycle time
REF voltage monitoring
Display
Display size and type
7”, TFT color LCD
Touch screen
Resistive GFG (glass-film-glass, the surface of the touch screen
is made of thin hardened glass)
The touch screen has an anti-glare surface treatment
Resolution
WVGA 800 x 480 (5:3)
Number of colors
High color, 65 536 colors: 5 bits red, 6 bits green, 5 bits blue (16
bits)
Backlight
LED (lifetime 70 000 hours at 25 °C)
Display Panel Brightness
800 cd/m2

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Technical Data
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Display Panel Contrast
600:1
Viewing angle
170 ° (super wide)
Brightness control
Automatic/Manual LED backlight control
Mechanics:
Size / Outer dimensions
183 mm x 128 mm x 49,5 mm
7.2 in x 5.04 in x 1.95 in
Weight
1,1 kg
2.4 lbs
Protection class
IP 65
Case material
Aluminum
Operating temperature
-30... +70 °C
-22...+158 °F
-30... +55 °C with 2G/3G/GPS option
-22... +131 °F with 2G/3G/GPS option
-30... +60 °C with WLAN option
-22... +140 °F with WLAN option
Storage temperature
-40... +80 °C
-40...+176 °F

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Technical Data
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Phone
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Connectors and communication:
Connectors
1 x AMP23
1 x mini-B USB (M12)
2-4 x M12
0-2 x SMA antenna connector
Communications/ Interfaces
Default interfaces:
Interface
Amount
Connector
CAN 2.0 B 2 AMP23
RS-232
1
AMP23
USB 2
AMP23: full speed (12 Mbps)*
M12 miniB-USB: high speed (480
Mbps)
Ethernet 0-2 M12 (8 pin)
*only for application download
Optional interfaces:
Interface
Amount
Connector
Camera 2 M12 (12 pin)
GSM/UMTS/HSPA+/
GPS/GLONASS 1 2 x SMA antenna
SIM card slot
Other features
•RTC (Real-time Clock) with battery keeps time for
approximately 10-15 years (depending on operating
temperature)
•Speaker
I/O pins total
5
Outputs
2x
DO/DI
(sourcing, up to 1 A)
Inputs
2x DI
(pull-down to GND)
1x AI/DI
(0-5 V / 0-22 mA and pull-up selection by application)

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Connectors and Pin
Assignments
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6 CONNECTORS AND PIN ASSIGNMENTS
This manual describes the full hardware version. Some of the features are
optional and not implemented in all hardware versions.
The connectors are placed in the unit according to the following figure:

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Connectors
and Pin
Assignments
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X1, AMP23 male connector (USB, RS-232, CAN1, CAN2, DI, AI/DI, DO/DI, + 5V REF, power
supply)
Picture
Pin
Signal
I/O Type
1
USB_H1_D+
2
USB_H1_D-
3
RS-232_TXD
4
RS-232_RXD
5
RS-232 RTS
6
RS-232 CTS
7
CAN1_L
8
CAN1_H
9
USB_H1_PWR
10
DATA_GND
11
DIGITAL_INPUT_1
DI/PI
12
DIGITAL_INPUT_2
DI/PI
13
CAN2_L
14
CAN2_H
15
CAN/USB_SHIELD
16
+5 V REF
17
ANALOG_INPUT
AI/DI
18
AI GND
19
I/O_GND
20
DIGITAL_OUTPUT_1
DO/DI
21
DIGITAL_OUTPUT_2
DO/DI
22
PWR_GND
23 PWR_IN
X2, mini-B-USB connector
Picture
Pin
Signal
1
+5 V (max 500 mA)
2
D-
3
D+
4
ID
5
GND

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Connectors and Pin
Assignments
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X3, M12 connector (8 pin FEM, ethernet)
Picture
Pin
Signal
1 RD2+
2 TD2+
3 TD2-
4 RD1-
5 TD1+
6 RD1+
7 RD2-
8 TD1-
X4, M12 connector (12 pin FEMALE, Display video signals), not supported in 1-3. release
Picture
Pin
Signal
1
EXTDISP_CLKP
2
EXTDISP_D0N
3
EXTDISP_D0P
4
EXTDISP_D1N
5
EXTDISP_D1P
6
GND
7
EXTDISP_D2N
8
EXTDISP_D2P
9
EXTDISP_CLKN
10
GND
11
GND
12
GND

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Connectors and Pin
Assignments
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X5, M12 connector (12 pin MALE, 2xcamera)
Picture
Pin
Signal
(default
configuration for composite
video)
Signal
(optional hw configuration for s
-
video)
1 - CAMERA1_CHROMA_INPUT
2 - CAMERA1_CHROMA_GND/SHIE
LD
3
CAMERA1_COMPOSITE_INPUT
CAMERA1_LUMA_INPUT
4 CAMERA1_COMPOSITE_GND/SHI
ELD
CAMERA1_LUMA_GND/SHIELD
5 - CAMERA2_CHROMA_INPUT
6
- CAMERA2_CHROMA_GND/SHIE
LD
7
CAMERA2_COMPOSITE_INPUT
CAMERA2_LUMA_INPUT
8
CAMERA2_COMPOSITE_GND/SHI
ELD
CAMERA2_LUMA_GND/SHIELD
9 +12 V (CAMERA1)* +12V (CAMERA1)*
1
0
+12 V (CAMERA2)* +12V (CAMERA2)*
1
1
GND (CAMERA1) GND (CAMERA1)
1
2
GND (CAMERA2) GND (CAMERA2)
* +12 V for cameras is not allowed when GSM/GPS is in use.
X6, M12 connector (8 pin MALE, Epec display power & communication signals), not
supported in 1-3. release
Picture
Pin
Signal
1 Serial data
2 Serial clock
3 GND
4 INT
5 GND
6 SPKR+
7 SPKR-
8 +12,2 V

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DO/DI
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7 DO/DI
Possible pin modes:
•Sourcing DO mode (pull-up)
•Sourcing DO mode (pull-down)
•DI mode (pull-up)
•DI mode (pull-down)
7.1 DO (digital output) mode
•This pin type is a current sourcing output with a pull-up selection
•The pin connects the load to a positive supply voltage
•This pull-up feature is for open load detection when the pin is used as an output
•These outputs have a switching element called a smart FET. It has integrated features to
protect itself and also the external pin, wiring and actuator.
•When used as an output, the input feature indicates the output FET's state
It is recommended to use the function blocks in DigitalOutputDiagnostics library to
protect and diagnose outputs when used as digital outputs. For more information,
refer to Epec Programming and Libraries Manual.
7.2 DI (digital input) mode
•This pin can be used as a digital input (DI) by using the output state monitoring feature
•In this case, the output (DO) functionality of the pin type must be kept OFF
•This pin can be used also with NPN-type sensors – sensors with open collector/open drain
•It’s highly recommended to use closed loop connections when the output pin is used as an
input. By keeping this simple principle in your mind you will avoid many unknown problems
later on
Electrical characteristics
Symbol
Parameter
Conditions
Min
Max
Units
VLevel Output voltage
Output Off, Pull-up
selected, Unconnected
pin,
Uin = 24 V
VLevel = Uin/1,3
typ. 18,5 V
IoNominal Output Current Output On
(Note 3, 4) 0 1 A
Io-lim Internal current limitation Output On (Note 2, 6) typ. 12 A
Digital status input
RIInput Resistance
Output Off, Pull-
up resistor
not selected, VI< Uin
(referenced to GND)
typ. 44 kΩ
Output Off, Pull-
up resistor
selected, (referenced to
Uin /1,3)
typ. 8,1 kΩ

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DO/DI
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VIH High Voltage level Output Off (Note 3, 8) 4,2 Uin V
VIL Low Voltage level Output Off (Note 8) 3,2 V
VI-range Input voltage range (Note 7) -0,5 Uin V
tIDigital Status Input
Pulse Width
(Note 1, 5)
> tC ms
CIInput pin capacitance typ. 1 nF
Note 1: tC denotes software cycle time.
Note 2: Current limit for short circuit protection to protect cabling and to limit internal power
dissipation.
Note 3: Exceeding the max value might cause damage to input.
Note 4: The maximum output current depends on the load and temperature.
Note 5: Pulse width must be greater that the software cycle time. For example with 50/50 pulse
ratio, the pulse frequency is 1 / (2*pulse width)
Note 6: When the limit is exceeded, the output voltage circuit starts to limit the current by
switching the output voltage. The switching does not affect the application software.
Note 7: Overload conditions
Note 8: Includes hysteresis. The input state is maintained until the second voltage limit is
exceeded.
7.3 Functional block diagram

Technical Manual &
Cabling Instructions
Page 19 / MAN000596
AI/DI
Epec Oy reserves all rights for improvements without prior notice
Epec Oy
Tiedekatu 6
FIN-60320 Seinäjoki
Postal address
PL/P.O.Box 194
FIN-60101 Seinäjoki,
Finland
Phone
[phone]
Fax
[phone]
Internet
www.epec.fi
8 AI/DI
Possible pin modes:
•+5 V AI voltage mode (pull-down)
•+5 V AI voltage mode (pull-up)
•+20 mA AI current mode
•DI mode
This pin has a dedicated AI GND pin (X1.18) that is internally connected to the
I/O ground and data ground pins.
8.1 AI (Analog Input) mode
•The configurable features are controlled by two control signals:
•One control signal is for selecting:
•Voltage mode: High impedance input for signal from 0 to 5 V with or without
pull-up
•Current mode: Low impedance input for signal from 0 to 22 mA
•One control signal is for selecting (when in voltage mode):
•Pull-up mode to +5 V by a resistor
•Pull-down mode to GND by a resistor
8.2 DI (Digital Input) mode
•This pin can also be used as a digital input by using an application library
•The pin must be configured to voltage mode when used as a digital input
Configure the pin to current mode before applying the current signal.
A switch will disconnect the measurement circuit if an overvoltage event is
detected. Overvoltage protection mode is indicated with a dedicated signal
(DEV_DSC_OVP_STATE_X1_17).
The protection mode is active as long as the overvoltage persists.
The protection circuit can be bypassed (the switch will reconnect the
measurement circuit) momentarily with a reset signal
(DEV_DSC_OVP_RESET_X1_17). The signal is edge activated and the bypass
time is fixed.

Technical Manual &
Cabling Instructions
Page 20 / MAN000596
AI/DI
Epec Oy reserves all rights for improvements without prior notice
Epec Oy
Tiedekatu 6
FIN-60320 Seinäjoki
Postal address
PL/P.O.Box 194
FIN-60101 Seinäjoki,
Finland
Phone
[phone]
Fax
[phone]
Internet
www.epec.fi
Electrical characteristics
Symbol
Parameter
Conditions
Min
Max
Units
VI
Input Voltage measuring
range
Voltage mode 0 5,5 V
Overvoltage Detection
Threshold
Protection mode not active
(Note 5) typ. 7,2 V
Protection mode active
(Note 5)
typ. 5,6 V
Scaling factor
Voltage mode (Note 4)
10/11
Current mode (Note 4)
10/11
V
PU
Pull-up voltage
(Note 1)
typ. 5
V
II
Input Current measuring
range Current mode 0 22 mA
RIInput Resistance
Voltage mode, pull-up
resistor not selected
(referenced to GND)
typ. 70 kΩ
Voltage mode, pull-up
resistor selected
(referenced to + 5 V)
typ. 2200 Ω
Current mode (referenced
to GND)
typ. 220 Ω
Overvoltage protection
mode,
VI> Overvoltage detection
threshold
(referenced to GND)
typ. 9,6 kΩ
BW Input Low Pass Filter
Bandwidth
Voltage mode (Note 3)
typ. 1
kHz
Current mode (Note 3)
typ. 1
kHz
IEInput Error
Voltage mode
0,25
V
Current mode
1,1
mA
C
I
Input pin capacitance
typ. 4,4
nF
VI-range Input Voltage Range
Voltage mode (Note 2)
-0,5
43
V
Current mode (Note 2)
-0,5
43
V
Note 1: Temperature-dependent.
Note 2: Exceeding the max value might cause damage to input.
Note 3: 2nd order low pass filter
Note 4: HW multiplies the measurement by 10/11. The effect is compensated in 6107Int.library
(the measurement is multiplied by 11/10), so the measurement is automatically accurate when
using Epec programming libraries. For more information about conversions, refer to Epec
Programming and Libraries manual.
Note 5: When protection mode is active the measurement circuit is disconnected from the input.