Epilog Laser Fusion Pro 32 Use and care manual

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X-Axis Rail Assembly Replacement
Fusion Pro 32 & 48
Parts Required Tools Required
• Pro 32 - CS1200 - X-Axis Rail Assembly
• Pro 48 - CS0400 -X-Axis Rail Assembly
• 5/32” hex wrench
• 5/16” nut driver or wrench
• Phillips head screwdriver
9/2022

PRO 32 & 48 X-AXIS ASSEMBLY
2
X-Axis Assembly Removal
1. Turn o the engraver.
2. Disconnect engraver from power source.
3. Remove the le and right panels of the
engraver by loosening the 5/32” cam
locks:
4. Manually move the x-axis assembly to
the middle of the engraver:
5. Loosen the Phillips screw on the lens
tube retaining collar. Make sure to hold
the lens tube to ensure that it does not
fall:
6. Remove the lens tube:
7. Remove the le and right bellows
by loosening the six (6) 5/16” nuts and
backing plate:

PRO 32 & 48 X-AXIS ASSEMBLY
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8. Loosen, but do not remove the four (4)
Phillips screws that hold the x-axis drive
board cover:
9. Remove the x-axis drive board cover.
10. Disconnect the seven (7) electrical
connectors from the drive board:
12. Disconnect the air tubing from the
elbow connector at right side of the
x-axis assembly:
The air tubing is held by a retaining fixture.
To remove the tubing, press the tubing into
the fixture. Then, while holding the orange
retaining ring tight to the fixture pull the air
tubing away from it.
13. Loosen and remove the four (4) 7/64” hex
screws that hold the x-axis drive board
housing:

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16. Li the x-axis assembly upwards to clear
the locator pins on the le and right
y-axis bearing blocks:
17. Slide the x-axis assembly out of the
engraver through the right side of
the machine, taking care to clear the
carriage assembly through the opening
without damage:
14. Remove the x-axis drive board housing:
15. Remove and or loosen the four (4)
5/32” fasteners that secure the x-axis
assembly to the y-axis bearings. There
are two (2) on the right side and two (2)
on the le side:

PRO 32 & 48 X-AXIS ASSEMBLY
5
X-Axis Assembly Installation
1. Slide the x-axis assembly into the
engraver through the right side of
the machine, taking care to clear the
carriage assembly through the opening
without damage:
2. Place the x-axis assembly on the y-axis
bearing blocks, ensuring that the
locator pins enter the upper bearing
block assembly:
3. Install and/or tighten the four (4)
5/32” fasteners that secure the x-axis
assembly to the y-axis bearings. There
are two (2) on the right side and two (2)
on the le side:
4. Position the x-axis drive board housing
over the mounting holes:

PRO 32 & 48 X-AXIS ASSEMBLY
6
7. Reconnect the seven (7) electrical
connectors from the drive board:
The electrical connectors on the drive
board are all unique and will only fit into
one receptacle.
8. Install the x-axis drive board cover and
tighten the four (4) Phillips screws:
9. Install the backing plate and bellows
and tighten the six (6) 5/16” nuts that hold
them in place:
5. Install and tighten the four (4) 7/64” hex
screws that hold the x-axis drive board
housing:
6. Reconnect the air tubing to the elbow
fitting at the right side of the x-axis
assembly:
To reconnect the air tubing into the retain-
ing fixture, simply insert the tubing into the
collar. To ensure that it is securely connect-
ed, gently pull on the tubing.

PRO 32 & 48 X-AXIS ASSEMBLY
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10. Position the lens tube in the lens
assembly, ensuring that the notch in
the tube faces the rear of the engraver.
Make sure to hold the lens tube aer
inserting to ensure that it does not fall:
11. Tighten the Phillips screw on the lens
tube retaining collar:
12. Replace both the le and right panels
of the engraver.
13. Reconnect the engraver to power and
boot up the machine, ensuring proper
boot sequence.
Updates and Calibrations
The x-axis assembly contains many
components, including circuit boards,
cameras, and a motor. Further procedures
are required.
Updating the Carriage Camera
1. On the display, press the gear icon to
enter the Settings menu:
2. Press and hold the word “Settings” that
appears at the touch of the touchpad
to gain access to the Advanced
Settings menu:

PRO 32 & 48 X-AXIS ASSEMBLY
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3. Enter the Diagnostics menu and scroll to
the Camera tab. Press Test & Update:
4. Press Update:
5. Allow the engraver to complete the
update. Once done, a success message
will appear:
Updating the Peripherals
1. At the display panel, press the gear icon
in the upper right-hand corner of the
display to open the Settings menu:

PRO 32 & 48 X-AXIS ASSEMBLY
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2. Press Program to enter the Peripheral
Update menu:
3. Once in the Peripheral Update menu,
select Motor Drives and FPGA. Press
Update:
When running a peripheral update, do not
power o the engraver. During a peripher-
al update it is common for the display to
power o. Once the update has been ap-
plied, the engraver will prompt to restart.
4. Once the engraver prompts you to
restart, power cycle the engraver.
Calibrating the Focus
Focus Calibrations for CO2- Only
Engravers
Focus calibration must be completed in
the order outlined in this procedure.
Table Calibration
The table calibration is a crucial step in
the laser focus calibration. During this
procedure, the table moves from the top
to the bottom of the z-axis, locating the
magnetic sensors along the z-axis PCB. This
step must be completed for a successful
and accurate focus calibration.
Before completing the table calibration
install the raster table.
Since the table will rise to depress the
autofocus plunger, use the Jog feature
to position the lens carriage in a position
which will prevent the autofocus plunger
and lens cone from coming into contact
with the le and or top ruler guides.
1. On the display, press the gear icon to
enter the Settings menu:

PRO 32 & 48 X-AXIS ASSEMBLY
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2. Once in the Settings menu, press
the Focus button to enter the Focus
Commands/Calibrations menu:
3. Press the Table button:
4. Press the Start button to start the table
calibration:
4. Allow the engraver to complete the
calibration. Once complete, a success
message should appear.
Move to the CO2 Focus Procedure.
CO2 Focus Calibration
The CO2 focus calibration establishes
the focal height of the laser and manual
focus gauge. You will run a small job while
adjusting the table height to find the
correct focal height.
A small piece of anodized aluminum (at
least 3” x 3” or 75mm x 75mm) is required to
complete this procedure.
1. Open your preferred illustrating
program and create a black, raster box
measuring ~2” x 2” or 50mm x 50mm.
2. Send the job to the Soware Suite.
3. Ensure that the process shows as an
engraving job and set the both power
and speed at 5-10%.
If completing the procedure on the Fusion
Pro 32, place the artwork and material
in the upper le corner of the engraving
table, ensuring that the artwork appears
over the anodized aluminum.
If completing the procedure on the Fusion
Pro 48, place the artwork and material in
the center of the engraving table, ensuring
that the artwork appears over the anod-
ized aluminum.
4. Send the job to the engraver.