Carlisle Ransburg 79297 User manual

EN
SERVICE MANUAL
AH-22-01-R1 (5/2023) 1 / 18 www.carlisleft.com
Deuce Cart Package
Model 79297

MANUAL CHANGES EN
AH-22-01-R1 (5/2023) 2 / 18 www.carlisleft.com
NOTE: This manual has been changed from SI-04-02.8 and replaced by AH-22-01.

AH-22-01-R1 (5/2023)3 / 18www.carlisleft.com
CONTENTS
EN
CONTENTS
SAFETY: 4-8
Safety Precautions ............................................................................................................................................ 4
Hazards / Safeguards ........................................................................................................................................ 5
INTRODUCTION: 9
Description ....................................................................................................................................................... 9
79297 Deuce Cart Package Options .................................................................................................................... 9
INSTALLATION: 10
Power Supply Mounting Instructions .................................................................................................................10
Mounting Power Supply to Cart - Diagram ........................................................................................................10
OPERATION: 11-12
Preperation ..................................................................................................................................................... 11
Instructions .................................................................................................................................................... 12
PARTS IDENTIFICATION: 13-17
80002 Cart Assembly ...................................................................................................................................... 13
80002 Cart Assembly - Parts List....................................................................................................................... 14
80001 Air Compressor Assembly - Parts List ..................................................................................................... 15
79281 Pressure Pot Assembly .......................................................................................................................... 16
79281 Pressure Pot Assembly - Parts List........................................................................................................... 17

SAFETY EN
AH-22-01-R1 (5/2023) 4 / 18 www.carlisleft.com
SAFETY
The hazards shown on the following pages may
occur during the normal use of this equipment.
WARNING!: Indicates a hazardous situation that, if
not avoided, could result in death or serious injury.
Caution!: Indicates a hazardous situation that, if
not avoided, could result in minor or moderate
injury or equipment damage.
Notice: Indicates information considered important
but not hazard related.
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any elec-
trostatic coating system, read and understand all of
the technical and safety literature for your products.
This manual contains information that is important for
you to know and understand. This information relates
to USER SAFETY and PREVENTING EQUIPMENT
PROBLEMS.
To help you recognize this information, we use the
following symbols. Please pay particular attention to
these sections.
While this manual lists standard specications and ser-
vice procedures, some minor deviations may be found
between this literature and your equipment. Differences
in local codes and plant requirements, material delivery
requirements, etc., make such variations inevitable.
Compare this manual with your system installation
drawings and associated equipment manuals to rec-
oncile such differences.
Careful study and continued use of this manual will
provide a better understanding of the equipment and
process, resulting in more efcient operation, longer
trouble-free service and faster, easier troubleshooting.
If you do not have the manuals and safety literature
for your equipment, contact your local Carlisle Fluid
Technologies representative or Carlisle Fluid Technol-
ogies technical support.
Repairs may only be performed by personnel autho-
rized by Carlisle Fluid Technologies.
The user MUST read and be familiar with the
Safety Section in this manual and the safety
literature therein identied.
This equipment is intended to be used by trained
personnel ONLY.
This manual MUST be read and thoroughly
understood by ALL personnel who operate, clean
or maintain this equipment! Special care should be
taken to ensure that the WARNINGS and safety
requirements for operating and servicing the
equipment are followed.
The user should be aware of and adhere to ALL
local building and re codes and ordinances as
well as NFPA 33 AND EN 16985 SAFETY
STANDARDS, LATEST EDITION, or applicable
country safety standards, prior to installing,
operating, and/or servicing this equipment.

SAFETY
EN
AH-22-01-R1 (5/2023)5 / 18www.carlisleft.com
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area Fire Hazard
Improper or inadequate operation
and maintenance procedures will
cause a re hazard.
Protection against inadvertent
arcing that is capable of causing
re or explosion is lost if any
safety interlocks are disabled
during operation. Frequent Power
Supply or Controller shutdown
indicates a problem in the system
requiring correction.
Fire extinguishing equipment must be present in the
spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be turned
off prior to cleaning, ushing, or maintenance.
Spray booth ventilation must be kept at the rates
required by NFPA 33, EN 16985, country, and local codes.
In addition, ventilation must be maintained during
cleaning operations using ammable or combustible
solvents.
Electrostatic arcing must be prevented. Safe sparking
distance must be maintained between the parts being
coated and the applicator. A distance of 1 inch (25mm)
for every 10KV of output voltage is required at all times.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but only as
instructed.
Non-factory replacement parts or unauthorized
equipment modications may cause re or injury.
If used, the key switch bypass is intended for use only
during setup operations. Production should never be
done with safety interlocks disabled.
The paint process and equipment should be set up and
operated in accordance with NFPA 33, NEC, OSHA, local,
country, and European Health and Safety Norms.

SAFETY EN
AH-22-01-R1 (5/2023) 6 / 18 www.carlisleft.com
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Improper or inadequate operation
and maintenance procedures will
cause a
re hazard.
Protection against inadvertent
arcing that is capable of causing
re or explosion is lost if any
safety interlocks are disabled
during operation.
Frequent Power Supply or
Controller shutdown indicates a
problem in the system requiring
correction.
Improper operation or
maintenance may create
a hazard.
Personnel must be properly
trained in the use of this
equipment.
Personnel must be given training in accordance with the
requirements of NFPA 33.
Instructions and safety precautions must be read and
understood prior to using this equipment.
Comply with appropriate local, state, and national codes
governing ventilation, re protection, operation mainte-
nance, and housekeeping. Reference OSHA, NFPA 33, EN
Norms and your insurance company requirements.
General Use
and Mainte-
nance
Spray
Area Explosion Hazard
Electrostatic arcing must be prevented. Safe sparking
distance must be maintained between the parts being
coated and the applicator. A distance of 1 inch (25mm) for
every 10KV of output voltage is required at all times.
Unless specically approved for use in hazardous locations, all
electrical equipment must be located outside or applicable
county code hazardous areas, in accordance with NFPA 33.
Test only in areas free of ammable or combustible materials.
The current overload sensitivity (if equipped) MUST be
set as described in the corresponding section of the
equipment manual. Protection against inadvertent arcing
that is capable of causing re or explosion is lost if the
current overload sensitivity is not properly set. Frequent
power supply shutdown indicates a problem in the system
which requires correction.
Always turn the control panel power off prior to ushing,
cleaning, or working on spray system equipment.
Before turning high voltage on, make sure no objects are
within the safe sparking distance.
Ensure that the control panel is interlocked with the
ventilation system and conveyor in accordance with NFPA-
33, EN 16985.
Have re extinguishing equipment readily available and
tested periodically.

SAFETY
EN
AH-22-01-R1 (5/2023)7 / 18www.carlisleft.com
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area /
High Voltage
Equipment
There is a high voltage device
that can induce an electrical
charge on ungrounded objects
which is capable of igniting
coating materials.
Inadequate grounding will
cause a spark hazard. A
spark can ignite many coating
materials and cause a re
or explosion.
Electrical Discharge
Parts being sprayed and operators in the spray area must be
properly grounded.
Parts being sprayed must be supported on conveyors or
hangers that are properly grounded. The resistance between
the part and earth ground must not exceed 1 Meg Ohm. (Refer
to NFPA 33, EN 16985.)
Operators must be grounded. Grounding straps on wrists or
legs may be used to assure adequate ground contact.
Footware to be used by operator shall comply with EN ISO 20344,
resistance not to exceed 100 Meg Ohm. Protective clothing
including gloves should comply with EN 1149-5, resistance not to
exceed 100 Meg Ohm.
Operators must not be wearing or carrying any ungrounded
metal objects.
When using an electrostatic handgun, operators must
assure contact with the handle of the applicator via
conductive gloves or gloves with the palm section cut out.
NOTE: REFER TO NFPA 33, EN 16985 OR SPECIFIC COUNTRY
SAFETY CODES REGARDING PROPER OPERATOR GROUND-
ING.
All electrically conductive objects in the spray area, with the
exception of those objects required by the process to be at high
voltage, must be grounded. Grounded conductive ooring must
be provided in the spray area.
Always turn off the power supply prior to ushing, cleaning, or
working on spray system equipment or applicable county code.
Unless specically approved for use in hazardous locations,
all electrical equipment must be located outside or applicable
country code, hazardous areas, in accordance with NFPA 33.
Avoid installing an applicator into a uid system where the
solvent supply is ungrounded.
Do not touch the applicator electrode while it is energized.

SAFETY EN
AH-22-01-R1 (5/2023) 8 / 18 www.carlisleft.com
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
High voltage equipment is
utilized in the process. Arcing
in the vicinity of ammable or
combustible materials may occur.
Personnel are exposed to high
voltage during operation and
maintenance.
Protection against inadvertent arcing
that may cause a re or explosion
is lost if safety circuits are disabled
during operation.
Frequent power supply shut-down
indicates a problem in the system
which requires correction.
An electrical arc can ignite coating
materials and cause a re or
explosion.
Electrical Discharge
Electrical
Equipment
Follow the requirements of the Safety Data Sheet supplied
by coating material manufacturer.
Adequate exhaust must be provided to keep the air free
of accumulations of toxic materials. Reference EN 12215 or
applicable code.
Use a mask or respirator whenever there is a chance of
inhaling sprayed materials. The mask must be compatible
with the material being sprayed and its concentration.
Equipment must be as prescribed by an industrial hygienist
or safety expert, and be NIOSH approved.
Chemical HazardToxic
Substances Certain materials may be
harmful if inhaled, or if there
is contact with the skin.
Unless specically approved for use in hazardous locations,
the power supply, control cabinet, and all other electrical
equipment must be located outside or applicable country
codes, hazardous areas in accordance with NFPA 33 and
EN 16985.
Turn the power supply OFF before working on
the equipment.
Test only in areas free of ammable or combustible material.
Testing may require high voltage to be on, but only
as instructed.
Production should never be done with the safety
circuits disabled.
Before turning the high voltage on, make sure no objects
are within the sparking distance.
Spray applicators require that aluminum inlet ttings be
replaced with stainless steel.
Aluminum is widely used in other spray application
equipment - such as material pumps, regulators, triggering
valves, etc. Halogenated hydrocarbon solvents must
never be used with aluminum equipment during spraying,
ushing, or cleaning. Read the label or data sheet for the
material you intend to spray. If in doubt as to whether or
not a coating or cleaning material is compatible, contact
your coating supplier. Any other type of solvent may be
used with aluminum equipment.
Halogenated hydrocarbon solvents
for example: methylene chloride
and 1,1,1, - Trichloroethane are
not chemically compatible with the
aluminum that might be used in
many system components. The
chemical reaction caused by these
solvents reacting with aluminum
can become violent and lead to an
equipment explosion.
Explosion Hazard —
Incompatible Materials
Spray Area

INTRODUCTION
EN
AH-22-01-R1 (5/2023)9 / 18www.carlisleft.com
NOTE
INTRODUCTION
Part # Description
79297 DEUCE CART PACKAGE OPTIONS
* 76708-00 Performance Package includes: (2) Brush Assemblies, (5) Spray Gun Covers, (1) 4-inch
Bell Assembly, (3) 4-inch Feed Tube Assemblies
This literature contains parts lists and gures that
identify component parts of the 80002 Cart Assembly
which is comprised of the following additional assem-
blies: 80001 Air Compressor Assembly and 79281
Pressure Pot Assembly.
DESCRIPTION
The deuce cart is a self contained unit on wheels and can be
transported and used in remote areas. It is a portable way
to supply material and store the No. 2 process handgun all
in one unit. It is commonly used at jobsite locations, such
as ofces, hospitals, painting contractors, job shops, and
industrial nishing painter maintenance markets. Its uses
include painting lockers, bathroom stalls, machinery, fencing,
ornamental iron, playground equipment, steel doors and
frames, patio furniture, window extrusions, guard railings,
steel roong, conductive glass coatings, farm implements,
snow plow equipment, water piping, etc. It is meant for use
with solvent based coatings only. Oil industrial enamels, or
alkyd oil based enamels, 2k and 1k epoxies and urethanes with
resistivity range of .1 to 1 meg ohms are common materials.
It has a ASME coded pressure tank and air compressor and
foam lled tires included with the package.
79297-01 No. 2 Handgun w/Power Supply (Includes 25 Ft. Cable & Hose), Cart Assembly
79297-02 No. 2 Handgun w/Power Supply (Includes 36 Ft. Cable & Hose), Cart Assembly
79297-03 No. 2 Handgun w/Power Supply (Includes 25 Ft. Cable & Hose), Cart Assembly,
76708-00 Performance Package*
79297-04 No. 2 Handgun w/Power Supply (Includes 36 Ft. Cable & Hose), Cart Assembly,
76708-00 Performance Package*
ATTENTION!
Reference service manual AH-13-01 for setup and
operation of the 19372-xxU #2 applicator and the
80102-XXX power supply.
The AH-22-01 manual covers the following:
• Connections for both uid and air regarding the
air compressor 80001 and the #2 applicator.
• Exploded view of both cart assembly 80002 and
the air compressor assembly 80001 showing
part listing.
• Mounting procedure for the 80102-xxx power
supply to the cart assembly 80002.
The AH-13-01 covers important details of operation
and service of the #2 applicator with power supply. It
will also provide full listing of the #2 applicators com-
ponents.

INSTALLATION EN
AH-22-01-R1 (5/2023) 10 / 18 www.carlisleft.com
INSTALLATION
Figure 1: Diagram - Mounting Power Supply to Cart
POWER SUPPLY MOUNTING
INSTRUCTIONS
Assemble U-brackets around power supply with the supplied
hardware and tighten till the power supply is free of movement
between the U-brackets. Assure the cart frame mounting
brackets are mounted tight againt the cart frame. Slide the
power supply/U-bracket assembly between the cart mounting
brackets and secure into the mouting slots using the locking
knobs used on each side of the bracketry. These knobs are
used to adjust the face angle of the power supply to the
preference of the user and for ease of storage.”
FRONT OF CART
NOTE
Follow instruction for assembly of power supply
see gure 1.

OPERATION
EN
AH-22-01-R1 (5/2023)11 / 18www.carlisleft.com
OPERATION
PREPERATION
1. Attach the supplied power-supply ground cable to a
known good Earth ground source. The same ground
source can be used to ground the cart frame.
2. Attach the supplied cart frame ground cable to a known
good Earth ground source. The same ground source can
be used to ground the power supply.
3. Attach the work piece being sprayed to a separate, known good true earth ground. A ground CANNOT be
shared between the spray piece and the cart/power supply.

OPERATION EN
AH-22-01-R1 (5/2023) 12 / 18 www.carlisleft.com
CAUTION
!
1. Fill the pressure pot with appropriate uid. Tighten the
lid properly to seal pressure. Adjust the pressure pot
regulator to a small amount of pressure to insure the
bell of the No. 2 process will not be ooded.
2. Plug in to 110/120 V outlet the power supply and the
compressor power.
3. Turn the power supply on.
4. On a test panel, trigger the No. 2 process gun and adjust
the pressure pot regulator until the proper pattern is
generated.
5. Once the pattern size and ow rate is determined,
spray the grounded target using techniques listed in the
application manual.
INSTRUCTIONS
WARNING
!
The power supply and compressor must be located
a minimum of 20’ (6.8m) from the target being sprayed.
This distance insures safe operation of the unit. When
lling the tank, the power to the compressor and power
supply must be dissconnected.
WARNING
!
Any time the pressure pot lid is opened, the power to
power supply and compressor must be dissconnected.
4. Attach the feed air hose to the pressure pot from the
output of air compressor. Attach the air hose to the
appropriate ttings and tighten until the ttings bottom
on one another.
5. Attach the uid hose to the output valve of the pressure
pot. Attach the other end of the uid hose to the applica-
tor. Tighten all ttings until they bottom out on one anoth-
e r.
When using alternate power source ie., Portable
(fuel) Generator or Solar Generator make sure the power
source is grounded per manufacturer’s requirements.
Ungrounded power source can result in Electrostatic
Power supply failure from unexpected power surge.
Grounding must meet guidelines specied SL-79-01.2
#2 Handgun Grounding Safety Bulletin.

PARTS IDENTIFICATION
EN
AH-22-01-R1 (5/2023)13 / 18www.carlisleft.com
PARTS IDENTIFICATION
Figure 2: 80002 Cart Assembly
1
28
11
32
10
29 30 31
17
14
16
17
18
3
5
4
7
8
6
20
21
19 9
24
27
26
22
25
23
2
12

PARTS IDENTIFICATION EN
AH-22-01-R1 (5/2023) 14 / 18 www.carlisleft.com
1 Two-Wheel Cart Assembly 79989-00 1
2 Air Compressor Assembly 80001-00 1
3 PT Code Pressure Tank Assembly (Zinc Plated) 79281-00 1
4 Bracket Arm 80162-00* 2
5 U-Bracket 80163-00* 2
6 Flat Washer 1/4 SS-6505-CD* 16
7 Knob 80164-00* 2
8 1/4-20 Screw, Hex Head Cap 78404-32C 6
9 1/4-20 Nyloc Flange Nut 80910-00 6
10 Single Gang Outlet Box 79287-00 1
11 Receptacle Electric GFCI 15 AMPS 79290-00 1
12 Water Proof Cover and Gasket, Outer 79285-00 1
14 Grounding Wire Assembly 18” 79292-00 1
16 Lockwasher Ext Tooth 1/4 7567-05 1
17 Pan Head Screw 1/4-20 x 1/2 20-202 5
18 Holster with Label, Deuce Cart 79458-00 1
19 1/4-20 Screw, Hex Head Cap 78404-40C 4
20 Washer Flat M8 ZN PLTD 80372-00 4
21 Lock Washer M8 Split ZN PLTD 80370-00 4
22 Tee 1/4 NPT 3364-02 1
23 Hex Nipple 1/4 NPT 8115-01 2
24 Elbow 1/4 NPT 79332-00 1
25 Coalescing Filter 79987-00 1
26 Ball Valve VA-542 1
27 Air Hose Assembly HA-57030 1
28 Electrical Cord 14/3, 300V 79293-25 1
29 Electrical Plug NEMA 5-15, 15 AMPS 79291-00 1
30 Connector Strain Relief Line Cord 79288-00 1
31 Spade Terminal 16-14 AWG #10 79294-00 1
32 Grounding Wire Assembly 5” 79295-00 1
33 Deuce Cart Bracket Kit Assembly 80165-00 *=Included in Kit
34 Deuce Cart Manual AH-22-01 1 Included, not shown
35 Deuce Cart Parts Kit 79306-00 1 Included, not shown
Item # Description Qty
80002 CART ASSEMBLY - PARTS LIST (Figure 2)
Part #

PARTS IDENTIFICATION
EN
AH-22-01-R1 (5/2023)15 / 18www.carlisleft.com
Item # Description Qty
80001 AIR COMPRESSOR ASSEMBLY - PARTS LIST (Figure 3)
1 Air Compressor 80911-00 1
2 Q.D. Air Fitting Reference Reference
3 Tee 1/4 NPT 3364-02 1
4 Hex Nipple 1/4 NPT 8115-01 2
5 Elbow 1/4 NPT 79332-00 1
6 Coalescing Filter 79987-00 1
7 Ball Valve VA-542 1
Part #
Figure 3: 80001 Air Compressor Assembly
NOTE
Illustration shown differs from actual delivered unit.
1
5
7
3
2
4
6

PARTS IDENTIFICATION EN
AH-22-01-R1 (5/2023) 16 / 18 www.carlisleft.com
Figure 4: 79281 Pressure Pot Assembly
14
15
13
11
10
15
8
5
7
4
1
19
12
3
2
6
18
16
17

PARTS IDENTIFICATION
EN
AH-22-01-R1 (5/2023)17 / 18www.carlisleft.com
1 Pressure Pot 83C-210 1
2 St. Elbow, 3/8 NPT SSP-1939 1
3 Ball Valve, 3/8 NPT(M) x 3/8 NPS(M) VA-527 1
4 Nipple, Hex, 1/4 NPT(M) SSP-462-ZN 1
5 Valve, Safety, 40 PSI TIA-4040 1
6 Valve, Drain SS-2707 1
7 Cross, 1/4 NPT(F) SSP-3301-NI 1
8 Adapter, Swivel, 1/4 NPT(M) x 1/4 NPS(F) SSP-8217-ZN 1
10 Male Branch Tee, 1/4 NPT(F) SSP-2629-ZN 1
11 Bushing, 1/4 NPT(F) x 3/8 NPT(M) 20-1753-1 1
12 Gauge, Pressure 0-30 PSI, 2-1/2”, 1/4 NPT(M) 83-1414 1
13 Regulator, Air 3/8 NPT(F) HAR-501 1
14 Elbow, 1/4 NPT(F) 20-2848 1
15 Adapter, 1/4 NPT(M) x 1/4 NPS(M) H-2008 2
16 Lid PT-422 1
17 Nipple, 3/8 NPT(M) x 1/4 NPT(M) 83-4233 1
18 Fluid Tube QMS-9-1 1
19 Gasket PT-33-1 1
20 Tank Liner (Not Shown) PT-78-K60 Sold in Packs of 60
Item # Description Qty
79281 PRESSURE POT ASSEMBLY - PARTS LIST (Figure 4)
Part #

This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited
warranty. The use of any parts or accessories, from a source other than Carlisle Fluid
Technologies, will void all warranties. Failure to reasonably follow any maintenance
guidance provided, may invalidate any warranty.
For specific warranty information please contact Carlisle Fluid Technologies.
WARRANTY POLICY
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations.
For the latest information about our products, visit www.carlisleft.com.
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
BGKTM, Binks®, DeVilbiss®, Hosco®, MS®, and Ransburg®
are registered trademarks of Carlisle Fluid Technologies, LLC.
©2023 Carlisle Fluid Technologies, LLC.
All rights reserved.
Tel: [phone]
Fax: [phone]
Tel: [phone]
Fax: [phone]
Tel: [phone]
Fax: [phone]
Tel: [phone]
Fax: [phone]
Region
Americas
Europe, Africa
Middle East, India
China
Japan
Australia
Industrial / Automotive
Tel: [phone]
Fax: [phone]
Automotive Renishing
Tel: [phone]
Fax: [phone]
EN
AH-22-01-R1 (5/2023) 18 / 18 www.carlisleft.com
16430 North Scottsdale Rd.
Scottsdale, AZ 85254 USA