Bomar Individual Automatic Series User manual
Series Individual Automatic
Individual 520.360 DGA
2300
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________
2 Manual version: 1.12 / Mar. 2012
Manual rev.: 1
Service and information
Your BOMAR dealer
:
Direct BOMAR contact:
BOMAR spol. s r.o.
Těžební 1236/1
62700 Brno
Czech Republic, EU
telefon: +420 – 533 426 100
fax: +420 – 533 426 109
e-mail: [email protected]
www: http://www.bomar.cz
We are available:
Mondays to Fridays 700 – 1600
Version:
1.12 / Mar. 2012
rev. 1
BOMAR, spol. s r.o. ©– Subject to modifications and amendments.
5
Content
1.SAFETY NOTES ........................................................................9
1.1.Machine determination.......................................................................................................................................................11
1.2.Protective suit and personal safety.............................................................................................................................. 11
1.3.Safety notes for machine operator .............................................................................................................................. 12
1.4.Safety notes for the servicing and repairs ...............................................................................................................12
1.5.Safety notes for the servicing and repairs on hydraulic unit....................................................................... 13
1.6.Safety machine accessories .............................................................................................................................................. 13
1.6.1.Total Stop..............................................................................................................................................................................................13
1.6.2.Protected space around saw....................................................................................................................................................14
1.6.3.Arm covers ...........................................................................................................................................................................................14
1.6.4.Saw band stretching and rupture inspection ...............................................................................................................15
1.6.5.Band saw cover .................................................................................................................................................................................15
1.7.Safety notes for the cooling ............................................................................................................................................. 15
1.7.1.Instructions for first help .............................................................................................................................................................15
1.7.2.Safety information for the chip remover..........................................................................................................................16
1.8.Umístění štítku stroje / Maschinenschild position / Position of machine label.............................. 16
1.9.Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols.......................................................................................................................................................................................... 17
2.MACHINE DOCUMENTATION................................................19
2.1.Technická data / Technische Daten / Technical data ......................................................................................21
2.2.Rozměrové schéma / Aufstellzeichnung / Installation diagram – 1....................................................... 23
2.3.Popis / Beschreibung / Description – 1 .................................................................................................................... 24
2.4.Popis / Beschreibung / Description – 2 .................................................................................................................... 25
2.5.Transportation and stocking............................................................................................................................................26
2.5.1.Conditions for transportation and stocking...................................................................................................................26
2.5.2.Transport and stocking preparations..................................................................................................................................26
2.5.3.Transport and stocking ................................................................................................................................................................26
2.5.4.Transportní schéma / Transport schema / Transport diagram – 1...............................................................27
2.5.5.Transportní schéma / Transport schema / Transport diagram – 2...............................................................28
2.5.6.Activation..............................................................................................................................................................................................28
2.5.7.Machine working conditions ...................................................................................................................................................29
2.6.Band saw unpacking and assembling ....................................................................................................................... 29
2.6.1.Machine installing and levelling ............................................................................................................................................29
2.6.2.Machine disposal after lifetime...............................................................................................................................................29
2.6.3.First run of the power pack.......................................................................................................................................................30
2.6.4.Filling the reservoir with hydraulic oil ................................................................................................................................30
2.6.5.Kotevní plan / Verankerungsplan / Grounding plan ................................................................................................31
2.7.Electrical connection............................................................................................................................................................. 32
2.7.1.Check the direction of the saw band..................................................................................................................................32
2.7.2.Check machine connection into electrical network.................................................................................................33
2.8.Filling of the cooling system............................................................................................................................................ 33
2.9.Check machine function .................................................................................................................................................... 33
2.10.Saw band.......................................................................................................................................................................... 33
2.10.1.Saw band size.....................................................................................................................................................................................33
2.10.2.Selection of the saw band tooth system..........................................................................................................................33
2.10.3.Saw band running-in.....................................................................................................................................................................34
2.10.4.Tables for teeth selection ...........................................................................................................................................................34
3.MACHINE CONTROL..............................................................37
3.1.Starting the Band Saw..........................................................................................................................................................39
3.2.Control panel ............................................................................................................................................................................. 40
3.2.1.Control board .....................................................................................................................................................................................40
3.2.2.Touch screen.......................................................................................................................................................................................41
3.3.Controlling the Machine.....................................................................................................................................................42
3.3.1.Controlling the Touch Display ................................................................................................................................................42
3.3.2.Moving in the Chosen Menu ...................................................................................................................................................42
3.4.Referencing the Machine...................................................................................................................................................43
3.5.Machine modes........................................................................................................................................................................ 43
3.6.Manual Regime.........................................................................................................................................................................43
3.6.1.Semi-automatic Cut .......................................................................................................................................................................44
3.6.2.Automatic Positioning..................................................................................................................................................................45
3.7.Automatic Regime.................................................................................................................................................................. 47
3.7.1.Automatic Regime Screen.........................................................................................................................................................47
3.7.2.Starting the Automatic Cycle...................................................................................................................................................47
3.7.3.Starting automatic cycle .............................................................................................................................................................48
3.7.4.Automatic Material Feed.............................................................................................................................................................49
3.8.Entering Cutting Data........................................................................................................................................................... 50
3.8.1.Choosing the Cutting Program..............................................................................................................................................50
3.8.2.Entry Table for the Current Cutting Program................................................................................................................51
3.8.3.Cutting Commands Editor.........................................................................................................................................................52
3.8.4.More cuts...............................................................................................................................................................................................53
3.9.Disrupting a Cycle................................................................................................................................................................... 55
3.9.1.Pausing the Running .....................................................................................................................................................................55
3.9.2.Emergency Stop During an Automatic Cutting Cycle ............................................................................................55
6 Manual version: 1.12 / Mar. 2012
Manual rev.: 1
3.9.3.Out of Material .................................................................................................................................................................................. 56
3.9.4.End of the Cutting Program..................................................................................................................................................... 56
3.10.Saw Settings................................................................................................................................................................... 56
3.10.1.User Parameters ............................................................................................................................................................................... 58
3.10.2.F3 – Service Parameters .............................................................................................................................................................. 59
3.10.3.F5 – Feeder Parameters............................................................................................................................................................... 59
3.10.4.F7 – System Parameters.............................................................................................................................................................. 60
3.10.5.F2 – Arm Parameters..................................................................................................................................................................... 61
3.10.6.F4 – Feeder length measurement........................................................................................................................................ 62
3.10.7.F6 – Save settings to memory................................................................................................................................................. 63
3.10.8.F8 – Load settings from memory.......................................................................................................................................... 63
3.10.9.F9 – Machine parameters .......................................................................................................................................................... 63
3.11.Error statements .......................................................................................................................................................... 64
3.11.1.Frame bottom stop position setting .................................................................................................................................. 66
3.11.2.Setting of optimum distance of the guiding cubes................................................................................................. 66
3.11.3.Saw frame lift stop setting......................................................................................................................................................... 66
3.11.4.Brush setting....................................................................................................................................................................................... 67
3.12.Material insertion ........................................................................................................................................................ 68
3.12.1.Handling agent selection........................................................................................................................................................... 68
3.12.2.Insertion................................................................................................................................................................................................. 68
3.12.3.Bundle material cutting .............................................................................................................................................................. 68
4.MACHINE MAINTENANCE .....................................................69
4.1.Saw band installation and dismantling..................................................................................................................... 71
4.1.1.Saw band dismantling – mechanical saw band stretching ................................................................................ 71
4.1.2.Saw band dismantling – hydraulical saw band stretching.................................................................................. 72
4.1.3.Saw band installation ................................................................................................................................................................... 72
4.2.Saw band stretching and inspection.......................................................................................................................... 73
4.2.1.Saw band stretching..................................................................................................................................................................... 73
4.2.2.Saw band inspection .................................................................................................................................................................... 73
4.2.3.Saw band run setting ................................................................................................................................................................... 74
4.2.4.Adjusting of the limit switch of the saw band stretching.................................................................................... 74
4.3.Cooling agents and chips disposal.............................................................................................................................. 75
4.3.1.Coolant device inspection......................................................................................................................................................... 75
4.3.2.Chips disposal.................................................................................................................................................................................... 75
4.4.Hydraulic, Greases and oils................................................................................................................................................ 76
4.4.1.Gearbox oils ........................................................................................................................................................................................ 76
4.4.2.Lubricant greases............................................................................................................................................................................ 76
4.4.3.Lubrication........................................................................................................................................................................................... 77
4.4.4.Hydraulic oils...................................................................................................................................................................................... 78
4.4.5.Hydraulic unit service ................................................................................................................................................................... 79
4.4.6.Hydraulic oil level check ............................................................................................................................................................. 80
4.4.7.Manometers........................................................................................................................................................................................ 80
4.5.Machine cleaning.................................................................................................................................................................... 81
4.6.Worn pieces replacement ................................................................................................................................................. 81
4.6.1.Pushing bearing replacement................................................................................................................................................ 81
4.6.2.Saw band guiding pulleys replacement.......................................................................................................................... 85
4.6.3.Hard metal guides replacement............................................................................................................................................ 87
4.6.4.Brush replacement ......................................................................................................................................................................... 89
5.TROUBLESHOOTING .............................................................91
5.1.Mechanical problems........................................................................................................................................................... 93
5.2.Electric and hydraulic problems.................................................................................................................................... 95
5.3.Hydraulic problems................................................................................................................................................................ 96
6.SCHÉMATA / SCHEMAS / SCHEMATICS ...............................97
6.1.Elektrické schema / Elektroschema / Wiring diagrams – 3×400 V, TN-C-S ........................................ 98
6.2.Hydraulické schéma Hydraulisches Schéma Hydraulic diagram – Individual 520.360 DGA 122
6.3.Hydraulické schéma Hydraulisches Schéma Hydraulic diagram – 2 ...................................................124
7.VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /
ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER .....................................127
7.1.Individual 520.360 DGA.....................................................................................................................................................128
7.2.Kusovník / Stückliste / Piece list – Individual 520.360 DGA........................................................................129
7.3.Trať / Bahn / Conveyor.......................................................................................................................................................132
7.4.Kusovník / Stückliste / Piece list – Trať / Bahn / Conveyor ........................................................................133
7.5.Podavač / Vorschub / Feeder........................................................................................................................................134
7.6.Kusovník / Stückliste / Piece list – Podavač / Vorschub / Feeder..........................................................135
7.7.Podavač / Vorschub / Feeder........................................................................................................................................136
7.8.Kusovník / Stückliste / Piece list – Podavač / Vorschub / Feeder..........................................................137
7.9.Váleček / Rolle / Cylinder..................................................................................................................................................138
7.10.Kusovník / Stückliste / Piece list – Váleček / Rolle / Cylinder.......................................................139
7.11.Horní upínání /Obere Spannung / Top clamping...............................................................................140
7.12.Váleček / Rolle / Cylinder 1 .................................................................................................................................141
7.13.Váleček / Rolle / Cylinder 2 .................................................................................................................................142
7.14.Váleček / Rolle / Cylinder 3 .................................................................................................................................143
7.15.Rameno / Sägerahmen / Saw arm.................................................................................................................146
7
7.16.Kusovník / Stückliste / Piece list – Rameno / Sägerahmen / Saw arm ................................. 147
7.17.Rameno / Sägerahmen / Saw arm................................................................................................................ 148
7.18.Kusovník / Stückliste / Piece list – Rameno / Sägerahmen / Saw arm ................................. 149
7.19.Napínání pásu/ Sägebandspannung / Saw band tensing............................................................ 150
7.20.Kusovník / Stückliste / Piece list – Napínání pásu/ Sägebandspannung / Saw band
tensing......................................................................................................................................................................................... 151
7.21.Vedení pásu / Sägebandführung / Saw band guiding.................................................................... 152
7.22.Kusovník / Stückliste / Piece list – Vedení pásu / Sägebandführung / Saw band
guiding........................................................................................................................................................................................ 153
7.23.Vodící kostka / Führungsklotz / Guiding Cube 1................................................................................ 154
7.24.Kusovník / Stückliste / Piece list – Vodící kostka / Führungsklotz / Guiding Cube 1 . 155
7.25.Vodící kostka / Führungsklotz / Guiding Cube 2................................................................................ 156
7.26.Kusovník / Stückliste / Piece list – Vodící kostka / Führungsklotz / Guiding Cube 2 . 157
7.27.Pohon / Antrieb / Drive........................................................................................................................................ 158
7.28.Podstavec / Untersatz / Base............................................................................................................................ 160
7.29.Kusovník / Stückliste / Piece list – Podstavec / Untersatz / Base.............................................. 161
7.30.Svěrák / Schraubstock / Vice............................................................................................................................. 162
7.31.Kusovník / Stückliste / Piece list – Svěrák / Schraubstock / Vice .............................................. 163
7.32.Svěrák / Schraubstock / Vice – 2 .................................................................................................................... 164
7.33.Kusovník / Stückliste / Piece list – Svěrák / Schraubstock / Vice – 2...................................... 165
7.34.Konzola otočná / Drehkonsole / Turnable consol .............................................................................. 166
7.35.Kusovník / Stückliste / Piece list – Konzola otočná / Drehkonsole / Turnable consol 167
7.36.Pohon / Antrieb / Drive........................................................................................................................................ 168
7.37.Kusovník / Stückliste / Piece list – Pohon / Antrieb / Drive ......................................................... 169
7.38.Sloup / Säule / Pillar 1 ........................................................................................................................................... 170
7.39.Kusovník / Stückliste / Piece list – Sloup / Säule / Pillar 1 ............................................................. 171
7.40.Sloup / Säule / Pillar 2 .......................................................................................................................................... 172
7.41.Kusovník / Stückliste / Piece list – Sloup / Säule / Pillar 2 ............................................................. 173
7.42.Brzda / Bremse / Brake.......................................................................................................................................... 174
7.43.Odměřování / Gehrungsmessung / Measuring................................................................................... 175
7.44.Kusovník / Stückliste / Piece list – Odměřování / Gehrungsmessung / Measuring..... 176
7.45.Kartáček / Bürste / Brush ..................................................................................................................................... 177
7.46.Kusovník / Stückliste / Piece list – Kartáček / Bürste / Brush....................................................... 178
7.47.Propojovací díl / Verbindungsteil / Connecting part ...................................................................... 179
7.48.Váleček / Rolle / Roller .......................................................................................................................................... 180
97
Schémata
Schemas
Schematics
6. Schémata /
Schemas /
Schematics
98 Manual version: 1.12 / Mar. 2012
Manual rev.: 1
eSchémata
Schemas
Schematics
6.1. Elektrické schema /
Elektroschema /
Wiring diagrams – 3×400 V, TN-C-S
99
Schémata
Schemas
Schematics
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