Epilog Legend 36EXT User manual

OWNER'S MANUAL FOR EPILOG
Legend 36EXT - MODEL 9000
This manual can also be found in electronic format on the
Epilog Dashboard Drivers and Documentation
disk that came with your laser system.
April 22, 2010
16371 Table Mountain Parkway
Golden, CO 80403
Phone [phone]
Fax [phone]
Technical Support Direct Line: [phone]
Email Technical Support: [email protected]
Technical Support online:
www.epiloglaser.com/service.htm
www.epiloglaser.com/downloads.htm

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Contents at a Glance
Fire Warning!..........................................................................................................ix
Introduction ...........................................................................................................xi
Epilog Laser Setup................................................................................................. 1
Section 1: Safety ...................................................................................................................... 3
Section 2: Dos and Don’ts ..................................................................................................... 11
Section 3: Getting Started ...................................................................................................... 13
Section 4: Leveling the Legend 36 EXT................................................................................ 19
Section 5: Connecting the Laser to Your Computer.............................................................. 25
Section 6: Installing the Epilog Dashboard Print Driver - Windows XP or 2000 ................. 27
Section 7: Quick Start & Easy Setup ..................................................................................... 55
Basic Operations.................................................................................................. 69
Section 8: Using the Epilog Dashboard Driver...................................................................... 71
Section 9: Using the Front Control Panel ............................................................................ 135
Section 10: Standard & Optional Machine Features.............................................................. 149
Section 11: Engraving Machine Cleaning ............................................................................. 191
Section 12: Engraving Machine Calibration / Maintenance ................................................. 199
Section 13: Speed and Power Recommendations.................................................................. 205
Section 14: Material Engraving Techniques.......................................................................... 215
Section 15: Material Suppliers............................................................................................... 239
Technical Support, Troubleshooting and Specifications ..................................... 245
Section 16: In Case of Difficulty ........................................................................................... 247
Section 17: Specifications...................................................................................................... 253
Section 18: Upgrading the Operational Firmware ................................................................. 259
APPENDIX A DOMESTIC U.S WARRANTY STATEMENT ........................................ 271
APPENDIX A INTERNATIONAL WARRANTY STATEMENT ....................................... 273
APPENDIX B PRINTING FROM AUTOCAD............................................................. 275
APPENDIX C ADDITIONAL DASHBOARD PRINT DRIVER INSTRUCTIONS.............. 281
INDEX................................................................................................................. 305

Table of Contents
Fire Warning!..........................................................................................................ix
Introduction ...........................................................................................................xi
How to Use This Owner’s Manual ........................................................................................ xi
Epilog Laser Setup................................................................................................. 1
Section 1: Safety ...................................................................................................................... 3
Laser Safety ............................................................................................................................ 3
Electrical Safety ...................................................................................................................... 5
Fire Safety............................................................................................................................... 6
Safety Features and Regulatory Compliance.......................................................................... 7
Section 2: Dos and Don’ts ..................................................................................................... 11
DON’T!................................................................................................................................. 11
DO......................................................................................................................................... 12
Section 3: Getting Started ...................................................................................................... 13
Setting Up Your Laser System ............................................................................................. 13
Connecting the Exhaust ........................................................................................................ 14
Connecting Electrical Power................................................................................................. 17
Laser Cooling Requirements and Operating Temperatures.................................................. 18
Section 4: Leveling the Legend 36 EXT................................................................................ 19
Intro....................................................................................................................................... 19
Tools Needed ........................................................................................................................ 19
Procedure .............................................................................................................................. 20
Summary of Leveling Steps.................................................................................................. 23
Section 5: Connecting the Laser to Your Computer.............................................................. 25
Connecting the Laser to Your Computer .............................................................................. 25
USB Port ............................................................................................................................... 26
Ethernet Port ......................................................................................................................... 26
Section 6: Installing the Epilog Dashboard Print Driver - Windows XP or 2000 ................. 27
Installing the Dashboard Driver Using a USB Connection and Cable ................................. 28
Installing the Dashboard Driver Using an Ethernet Connection and a Crossover Cable ..... 36

Table of Contents
v
Section 7: Quick Start & Easy Setup ..................................................................................... 55
Artwork Setup....................................................................................................................... 57
Job Setup............................................................................................................................... 60
Basic Operations.................................................................................................. 69
Section 8: Using the Epilog Dashboard Driver...................................................................... 71
Advanced Tab ..................................................................................................................... 108
Color Mapping Tab............................................................................................................. 121
Additional Dashboard Driver Features ............................................................................... 131
Changing Dashboard Driver Defaults................................................................................. 133
Section 9: Using the Front Control Panel ............................................................................ 135
Keyboard Commands.......................................................................................................... 136
Loading Your Work............................................................................................................ 146
Operation............................................................................................................................. 147
Section 10: Standard & Optional Machine Features.............................................................. 149
Auto Focus .......................................................................................................................... 150
Air Assist ............................................................................................................................ 153
Cone Style Air Assist.......................................................................................................... 154
Optional Lenses .................................................................................................................. 156
Task Plate............................................................................................................................ 156
Red Dot Pointer................................................................................................................... 157
Integrated Vacuum Table.................................................................................................... 157
Vector Grid ......................................................................................................................... 158
Rotary Attachment .............................................................................................................. 162
Pin Table ............................................................................................................................. 174
Double Head Attachment.................................................................................................... 185
Section 11: Engraving Machine Cleaning ............................................................................. 191
Cleaning - Important!.......................................................................................................... 191
Fire Warning!...................................................................................................................... 191
Laser Tube .......................................................................................................................... 197
Section 12: Engraving Machine Calibration / Maintenance ................................................. 199
CONFIG (Configuration) key............................................................................................. 199
CAL (Calibration) key ........................................................................................................ 202
Maint (Maintenance) key.................................................................................................... 204

Table of Contents
vi
Section 13: Speed and Power Recommendations.................................................................. 205
Engraving Speed ................................................................................................................. 205
Engraving Power................................................................................................................. 205
Recommendations............................................................................................................... 206
Multiple Passes ................................................................................................................... 207
30 Watt - Epilog EXT ....................................................................................................... 208
40 Watt - Epilog EXT ....................................................................................................... 209
50 Watt - Epilog EXT ..................................................................................................... 210
60 Watt - Epilog EXT ..................................................................................................... 211
75 Watt - Epilog EXT ..................................................................................................... 212
Section 14: Material Engraving Techniques.......................................................................... 215
Acrylic................................................................................................................................. 215
Fire Warning!...................................................................................................................... 215
Anodized Aluminum........................................................................................................... 218
Brass - Painted .................................................................................................................... 218
Glass.................................................................................................................................... 220
Notary Seals - Delrin .......................................................................................................... 222
Plastic.................................................................................................................................. 223
Rubber Stamps .................................................................................................................... 225
Wood................................................................................................................................... 233
Section 15: Material Suppliers............................................................................................... 239
Technical Support, Troubleshooting and Specifications ..................................... 245
Section 16: In Case of Difficulty ........................................................................................... 247
Contacting Technical Support............................................................................................. 247
Avoiding Common Print Problems..................................................................................... 248
Section 17: Specifications...................................................................................................... 253
Epilog 36EXT Specifications (Subject to change without notice) ..................................... 253
Compatibility ...................................................................................................................... 254
Recommended PC............................................................................................................... 254
Other Computer Hardware Recommendations................................................................... 256
About The Laser ................................................................................................................. 257
Federal Communications Commission (FCC) Notice ........................................................ 258

Table of Contents
vii
Section 18: Upgrading the Operational Firmware ................................................................. 259
Upgrading Your Firmware.................................................................................................. 259
Installing New Firmware onto Your Computer .................................................................. 260
Transferring New Firmware from Your Computer to Your Laser ..................................... 262
Upgrading the Epilog Dashboard........................................................................................ 266
Converting Old .DAT Files To Be Compatible With A New Dashboard .......................... 267
APPENDIX A DOMESTIC U.S WARRANTY STATEMENT ........................................ 271
APPENDIX A INTERNATIONAL WARRANTY STATEMENT ....................................... 273
APPENDIX B PRINTING FROM AUTOCAD............................................................. 275
APPENDIX C ADDITIONAL DASHBOARD PRINT DRIVER INSTRUCTIONS.............. 281
Dashboard Driver Installation for USB Connection Using Windows Vista....................... 281
Windows Vista Dashboard Driver Installation for Ethernet Connection ........................... 284
Windows 7: Setting up the TCP/IP Address in the Computer........................................... 300
INDEX................................................................................................................. 305

Table of Contents
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ix
Fire Warning!
Your laser system uses a high intensity beam of light that can generate extremely
high temperatures when it comes into contact with the material being engraved,
marked or cut. Some materials are extremely flammable and can easily ignite and
burst into open flame setting the machine afire. This open flame is very
dangerous and has the potential to destroy not only the machine, but the building
in which it is housed.
Experience shows that vector cutting with the laser has the most potential to
create an open flame. Many materials are susceptible to igniting, but acrylic, in
all its different forms, has been shown to be especially flammable when vector
cutting with the laser.
Please read the following warnings and recommendations and follow them closely
at all times!
NEVER let the laser system operate if it will be unattended.
KEEP the area around the machine clean and free of clutter, combustible
materials, explosives, or volatile solvents such as acetone, alcohol, or
gasoline.
ALWAYS keep a properly maintained and inspected fire extinguisher on
hand. Epilog recommends a Halotron fire extinguisher or a multi-purpose
dry chemical fire extinguisher. The Halotron extinguishers are more
expensive than a dry chemical, but offer certain advantages should you
ever need to use an extinguisher. The Halotron extinguisher discharges a
clean, easily removable substance that is not harmful to the mechanics or
wiring of the laser system. The dry chemical extinguisher discharges a
sticky, corrosive powder that is very difficult to clean up.
ALWAYS use air assist when vector cutting.
BE CAREFUL! when vector cutting. Many materials have the potential to
burst suddenly into flames – even materials that may be very familiar to
the user. Always monitor the machine when it is operating.
KEEP YOUR LASER SYSTEM CLEAN – A build up of cutting and
engraving reside and debris is dangerous and can create a fire hazard in its
own right. Keep your laser system clean and free of debris. Regularly
remove the vector grid to clean any small pieces that have fallen through
the grid.

Fire Warning!
x
SEE PREVIOUS PAGE

xi
Introduction
How to Use This Owner’s Manual
Thank you for purchasing an Epilog Laser System. Your Epilog system has been
designed to be easy to operate, but you will utilize it to its fullest potential by
taking some time to read this owner’s manual prior to use. You will be ready to
use the Epilog laser system as soon as you read the first seven sections. Then you
can refer to topics in the remaining sections, as you work.
Structure of the Manual
Part I: Setup
Sections 1 through 7 explain how to uncrate and set up your Epilog system,
important safety information you need to know before you use it, the dos and
don’ts of operating the laser, configuring your computer to run the Epilog
Dashboard print driver, configuring CorelDraw, and a brief user’s guide to
running your first job.
Part II: Basic Operations
Sections 8 through 14 explain Using the Epilog Dashboard Print Driver, basic
Epilog laser operations and maintenance, machine features, speed and power
recommendations, material engraving techniques, and material suppliers.
Part III: Troubleshooting, Service and Specifications
Sections 15 through 17 assist with problem troubleshooting, service information,
system specifications and firmware upgrade instructions.
APPENDIX A
Epilog Warranty Information.
APPENDIX B
Printing from AutoCAD.
INDEX

Introduction
xii
Icons Used in this Manual
Look for these symbols to help you find valuable information throughout the text:
Sometimes the right perspective on a procedure is essential to success. This icon
Flags a Quick Note regarding the task at hand.
This Icon signifies places to look for additional information to assist with the
topic currently being discussed.
This Icon highlights current contact information for receiving help.
This Icon signifies advice you can try out with your machine right away.
This Icon signifies advice you can try that will save you significant time.
Running into trouble can be detrimental to your success so we’ve marked
Warnings and Cautions with this Icon.
Indicates pages including information regarding connecting your laser
system to your computer using a USB or Ethernet connection.
Indicates the potential for fire danger when operating the laser.

1
Manual
Epilog Laser Setup

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3
Section 1: Safety
In This Section
Laser Safety
Electrical Safety
Fire Safety
Safety Features And Regulatory Compliance
Laser Safety
The Epilog Model 9000 Laser System is a Class 2 laser product, as defined in
International Standard IEC 60825-1.
The Epilog Model 9000 complies with 21 CFR 1040.10 and 1040.11, the Federal
Performance Standards for Light-Emitting Products, except for deviations
pursuant to Laser Notice No. 50, dated July 16, 2001. The Center for Devices and
Radiological Health, of the US FDA, issued Laser Notice No. 50 to permit
manufacturers to classify and manufacture their products in accordance with the
International Standard.
The output of the embedded high-power CO2engraving laser is fully contained.
The laser cabinet has safety interlocks that turn the laser off if the door is opened
during operation, and no special precautions are necessary to operate the high-
power laser safely. However, the visible output beam of the Laser Diode Pointer
(Red Dot Pointer) is accessible to the operator. While this device employs the
same technology as the familiar laser pen-pointers, like them it is potentially
hazardous if its beam is directed into the eye.
We have made every effort to make the Laser Diode Pointer (Red Dot Pointer) as
safe as possible. Its beam path is located well inside the cabinet, and under
normal conditions, no hazardous levels of laser radiation can escape.

Section 1: Safety
4
The operator of the Epilog Model 9000 should observe the following general
precautions:
DO NOT disassemble the machine or remove any of its protective covers
while the unit is plugged in.
DO NOT attempt to defeat the door interlocks.
DO NOT view directly into the beam of the Laser Diode Pointer (Red Dot
Pointer).
DO NOT operate the Laser Diode Pointer (Red Dot Pointer) without the
machine’s focus lens in place. If the unfocused beam strikes a reflective
surface, it could be directed out of the cabinet.
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
* * *
The standard reference for laser safety is the American Standard for the Safe Use
of Lasers, Z136.1-2000, developed by the American National Standards Institute
(ANSI). This reference is the basis for many of the federal regulations for laser
and laser system manufacturers, and for the Occupational Safety and Health
Administration (OSHA) laser safety guidelines. It contains detailed information
concerning proper installation and use of laser systems.
While the ANSI standard itself does not have the force of law, its
recommendations, including warning signage, training, and the designation of a
laser safety officer, may be compulsory under local workplace regulations when
operating laser systems above Class I. It is the operator’s responsibility to ensure
that the installation and operation of the Epilog Model 9000 Laser System is
performed in accordance with all applicable laws.
Copies of ANSI Standard Z136.1-2000 are available from Epilog Corporation or
from:
Laser Institute of America
12424 Research Parkway, Suite 125
Orlando, FL 32826
[phone]

Section 1: Safety
5
Electrical Safety
The AC input power to the Epilog Model 9000 Laser System is potentially lethal
and is fully contained within the cabinet.
DO NOT open any of the machine’s access panels while the unit is
plugged in. Opening a panel may expose the operator to the unit’s AC
input power.
DO NOT make or break any electrical connections to the system while the
unit is turned on.

Section 1: Safety
6
Fire Safety
Laser cutting and engraving systems represent a significant fire hazard. Most
engraving materials are inherently combustible, and while the objective of most
cutting and engraving operations is to vaporize material without burning, it is easy
to ignite a flame. Usually this is a simple “flare” of burning gases, issuing from
the focused spot on the work piece, which follows the moving spot and which
extinguishes itself as soon as the laser beam is modulated off. But should the
work piece actually be set on fire, the fire must be extinguished by the operator at
once, or the machine will be seriously damaged or destroyed!
Experience shows that vector cutting with the laser has the most potential to
create an open flame. Many materials are susceptible to igniting, but acrylic, in
all its different forms, has been shown to be especially flammable when vector
cutting with the laser.
Please read the following warnings and recommendations and follow them closely
at all times!
NEVER let the laser system operate if it will be unattended.
KEEP the area around the machine clean and free of clutter, combustible
materials, explosives, or volatile solvents such as acetone, alcohol, or
gasoline.
ALWAYS keep a properly maintained and inspected fire extinguisher on
hand. Epilog recommends a Halotron fire extinguisher or a multi-purpose
dry chemical fire extinguisher. The Halotron extinguishers are more
expensive than a dry chemical, but offer certain advantages should you
ever need to use an extinguisher. The Halotron extinguisher discharges a
clean, easily removable substance that is not harmful to the mechanics or
wiring of the laser system. The dry chemical extinguisher discharges a
sticky, corrosive powder that is very difficult to clean up.
ALWAYS use air assist when vector cutting.
BE CAREFUL! when vector cutting. Many materials have the potential to
burst suddenly into flames – even materials that may be very familiar to
the user. Always monitor the machine when it is operating.
KEEP YOUR LASER SYSTEM CLEAN – A build up of cutting and
engraving reside and debris is dangerous and can create a fire hazard in its
own right. Keep your laser system clean and free of debris. Regularly
remove the vector grid to clean any small pieces that have fallen through
the grid.

Section 1: Safety
7
Safety Features and Regulatory
Compliance
Epilog has incorporated specific safety features into the Model 9000 Laser
System in order to meet the requirements of 21 CFR 1040 and the International
Standard IEC 60825-1. These safety features include:
A safety enclosure (cabinet), which fully encloses the engraving laser and
its beam path.
Dual redundant interlock systems that turn off the engraving laser when
the window is opened.
A visible emission indication when the Laser Diode Pointer (Red Dot
Pointer) is operating. There is an LED indicator on the machine’s front
panel.
21 CFR 1040 and IEC 60825-1 require that certification, identification, and
warning labels be placed on laser products. Reproductions of labels on the Epilog
Model 9000 Laser System follow, with their locations specified:
1. Certification/Identification Label. This engraved plate is located on the rear
of the machine’s cabinet. The example shown is for the Model 9000/35
product having a 36 inch by 24 inch working area.
Model Number: 8000 Laser System
Serial Number: 9035-0400013624R
Date of Manufacture: March 2004
Mass:
35 kg max
Epilog Corporation
16371 Table Mountain Parkway
Golden, CO 80403 USA
Class 2 Laser Product
This product complies with 21 CFR 1040.10 and
1040.11 except for deviations pursuant to Laser
Notice No. 50, dated July 26, 2001.
This product complies with IEC 60825-1: 2001.
Consultants Europe bv
PO Box 5047
1380 GA Weesp
The Netherlands
Tel.: [phone]
Fax.: [phone]
E-Mail: [e-mail]
Authorized Representative:

Section 1: Safety
8
2. Warning Label. This label is located on the rear of the machine’s cabinet,
below the Certification/Identification Label above.
3. Explanatory Label. This label identifies the classification of the Model
9000 in accordance with IEC 60825-1. It is located on the rear of the
machine’s cabinet, beside the Warning Label above.
LASER RADIATION
AVOID DIRECT EYE EXPOSURE
CLASS2LASER PRODUCT
1 mW CW MAXIMUM 400 - 700 nm
4. Non-interlocked Protective Housing Safety Labels (4).
Two of these labels are located on the rear of the machine; beside the edges
of each of the cabinet’s end covers. The other two labels are located on the
cabinet walls under the covers, so that they are visible when the covers have
been removed.
CAUTION - CLASS 4 VISIBLE
AND INVISIBLE LASER RADIATION
WHENOPEN
AVOIDEYE OR SKIN EXPOSURE TO
DIRECT OR SCATTERED RADIATION
5. Defeatably-interlocked Protective Housing Safety Label. This label is
located on the machine’s cabinet door, in the upper left-hand corner.