
3.1.1.4 Remedies for the Paper Jam Error ..................................................... 69
3.1.1.5 Remedies for No Ink Cartridge Error/Ink Cartridge Problem ........... 70
3.1.1.6 Remedies for Maintenance Request Error ......................................... 70
3.1.1.7 Remedies for Fatal Error ................................................................... 71
3.1.2 Isolating the Faulty Part on the Power Supply Board ................................ 74
3.1.3 Isolating the Faulty Part according to the Phenomenon ............................ 74
Chapter 4 DISASSEMBLY AND ASSEMBLY
4.1 Overview ............................................................................................................ 80
4.1.1 Precaution for Disassembling the Printer .................................................. 80
4.1.2 Tools .......................................................................................................... 81
4.1.3 Specifications for Screws .......................................................................... 82
4.1.4 Service Checks After Repair ..................................................................... 83
4.2 Disassembly Procedures ................................................................................... 84
4.2.1 HOUSING Removal .................................................................................. 85
4.2.2 Circuit Board Assembly Removal ............................................................. 86
4.2.3 Panel Unit Removal ................................................................................... 88
4.2.4 Printhead Unit Removal ............................................................................ 90
4.2.5 TRAY, ABSORBER ASSEMBLY Removal ............................................ 91
4.2.6 Ink Unit Removal ...................................................................................... 93
4.2.7 MOTOR ASSEMBLY, CR Removal ........................................................ 96
4.2.8 MOTOR ASSEMBLY, ASF Removal ...................................................... 97
4.2.9 DE Unit Removal ...................................................................................... 98
4.2.10 ASF Unit Removal ................................................................................ 101
4.2.10.1 SHAFT, ROLLER, LD Removal .................................................. 103
4.2.10.2 ROLLER ASSEMBLY, LD, RIGHT/LEFT Removal ................. 108
4.2.11 Carriage Unit Removal .......................................................................... 109
4.2.12 BOARD ASSEMBLY, ENCODER Removal ....................................... 111
4.2.13 ROLLER, PF Removal .......................................................................... 112
4.2.13.1 SCALE, PF Installation ................................................................. 115
4.2.14 MOTOR ASSEMBLY, PF Removal ..................................................... 118
4.2.15 PE Sensor Unit Removal ....................................................................... 119
Chapter 5 ADJUSTMENT
5.1 Overview .......................................................................................................... 121
5.1.1 Adjustment Items ..................................................................................... 121
5.1.2 Adjustment Tools ..................................................................................... 122
5.2 Adjustment ...................................................................................................... 123
5.2.1 Parallelism Adjustment ............................................................................ 123
5.2.1.1 Using PG Adjustment Tool ............................................................. 123
5.2.1.2 Using Thickness Gauge ................................................................... 126
5.2.2 Backlash Adjsutment ............................................................................ 127
5.2.3 Adjustment Program Feature ................................................................... 129
5.2.3.1 How to Install the Program ............................................................. 130
5.2.3.2 How to Uninstall the Program ......................................................... 130
5.2.4 Starting the Service Program ................................................................... 131
5.2.4.1 Adjusting Program Initial Setting ................................................... 131
5.3 Individual Adjustment Program ................................................................... 132
5.3.1 Head ID .................................................................................................... 132
5.3.1.1 Head ID Input ............................................................................... 132
5.3.1.2 Head ID Check ................................................................................ 134
5.3.2 Bi-Directional Adjustment .................................................................... 135
5.3.2.1 Input Bi-D Adjustment Value ...................................................... 137
5.3.2.2 Check Present Adjustment Data ...................................................... 138
5.3.3 Input/Check USB ID ............................................................................... 139
5.3.3.1 Input USB ID .................................................................................. 140
5.3.3.2 Check USB ID ................................................................................. 140
5.3.4 Maintenance ............................................................................................. 141
5.3.4.1 Head Cleaning Operation ................................................................ 141
5.3.5 Ink Charge Operation ............................................................................. 142
5.3.6 Refurbishment for DOA .......................................................................... 143
5.3.7 Protection Counter ................................................................................... 145
5.3.7.1 Check the Present Counter Value .................................................... 145
5.3.7.2 Clear the Protection Counter Value ................................................ 146
5.3.8 Appendix Items ........................................................................................ 147
5.3.8.1 CSIC Information ......................................................................... 147
5.3.8.2 EEPROM Data Check ................................................................... 148
5.3.8.3 Changing EEPROM Data .............................................................. 148
5.3.9 A4 Check Pattern Printing ....................................................................... 149
5.4 Sequential Repair Adjustment Program ...................................................... 151
5.4.1 Function ................................................................................................... 151
5.4.1.1 How to start the program ................................................................. 151
5.4.1.2 Printhead Removal .......................................................................... 152
5.4.1.3 Printhead Replacement .................................................................... 153
5.4.1.4 Main Board Replacement ................................................................ 154
5.4.1.5 Carriage Unit Replacement/ Removal ............................................. 154
5.4.1.6 CR Motor Replacement ................................................................... 154
5.4.1.7 Printer Mechanism Replacement .................................................... 154