Equflow 6010BCPM001XX User manual

Equflow 6010BCPM Pulse Input Batch Controller
Instruction Manual
Equflow BV - P.O. Box 35- NL-5370 AA Ravenstein - The Netherlands
T [phone] –E [email protected]
www.equflow.com
Batch Controller
•Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,
Sine Wave (Coil), Square Wave Inputs
•5, 10, or 24 V Flowmeter Power Supply
•K-Factor, Internal Scaling, or External Calibration
•Start, Batch, Pause, & Stop with Front Panel Buttons
•Display Batch Total + Rate, Grand Total, Batch Count or Preset
•Single or Multi-Stage Batching
•Automatic Overflow Protection
•Manual Control or Automatic Batching
•Dual-Line Display
•NEMA 4X and IP65 Rated Front Panel
•CE Marked
•Display Features 0.6" & 0.46" Digits
•Six Full Digits on Each Line
•Free USB Programming Software & Cable
•Isolated 24 VDC @ 200 mA Transmitter Power Supply
•Modbus®RTU Communication Protocol Standard

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
2
Disclaimer
The information contained in this document is subject to change without notice. Equflow
makes no representations or warranties with respect to the contents hereof; and specifically
disclaims any implied warranties of merchantability or fitness for a particular purpose.
CAUTION: Read complete
instructions prior to installation
and operation of the controller.
WARNING: Risk of
electric shock or
personal injury.
Warning
This product is not recommended for life support
applications or applications where malfunctioning
could result in personal injury or property loss.
Anyone using this product for such applications
does so at his/her own risk. Equflow shall not be
held liable for damages resulting from such
improper use.
Limited Warranty
Equflow warrants this product against defects in material or workmanship for the specified
period under “Specifications” from the date of shipment from the factory. Equflow’s liability
under this limited warranty shall not exceed the purchase value, repair, or replacement of the
defective unit.
Registered Trademarks
Modbus®is a Registered Trademark of Schneider Automation Inc. All other trademarks
mentioned in this document are the property of their respective owners.
© 2017 Equflow BV. All rights reserved.
www.equflow.com
!

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
3
Table of Contents
Table of Contents-----------------------------------------3
Table of Figures-------------------------------------------4
Introduction-------------------------------------------------4
Ordering Information ------------------------------------4
Specifications----------------------------------------------5
General------------------------------------------------------------5
Pulse Input-------------------------------------------------------5
Batch Controller Rate/Totalizer Display ---------------6
Relays -------------------------------------------------------------6
Modbus®RTU Serial Communications-----------------7
60101044 Digital Input & Output Expansion Module
-----------------------------------------------------------------------7
MeterView Pro --------------------------------------------------7
Compliance Information--------------------------------8
Electromagnetic Compatibility----------------------------8
Safety Information----------------------------------------9
Installation --------------------------------------------------9
Unpacking--------------------------------------------------------9
Panel Mounting Instructions-------------------------------9
Mounting Dimensions ------------------------------------10
Transmitter Supply Voltage Selection (P+, P-) ----10
Connections---------------------------------------------------11
Connectors Labeling--------------------------------------11
Power Connections ---------------------------------------11
Pulse Signal Connections -------------------------------12
Modbus RTU Serial Communications----------------12
Relay Connections ----------------------------------------12
Switching Inductive Loads-------------------------------13
F4 Digital Input Connections----------------------------13
External Relay & Digital I/O Connections -----------14
Interlock Relay Feature ----------------------------------14
Basic Operation and Programming--------------- 15
Front Panel Buttons and Status LED Indicators--15
Controller Operation----------------------------------------16
Batch Control Operation Example---------------------17
MeterView®Pro Software ---------------------------------19
MeterView Pro Installation ------------------------------19
Display Functions and Messages----------------------20
Setting Numeric Values -----------------------------------22
Setting Up the Batch Controller (setup) -------------23
Scaling and Calibration ----------------------------------24
Setting the Input Signal (Input) -----------------------24
Setting the Totalizer and Batching Features (total)
-----------------------------------------------------------------24
Setting the Input Units or Custom Tags (units)---24
Setting the Decimal Point (dEc pt)-------------------25
Programming the Batch Controller (prog)-----------25
Input Calibration Method (InCAL)------------------26
K-Factor Calibration (Factor) ----------------------26
Scaling the Controller (SCALE)----------------------27
Time Base, Total Conversion Factor & Total
Reset------------------------------------------------27
Batch Start Mode (mode)------------------------------28
Calibrating the Controller with External Source
(Cal)-------------------------------------------------28
Setting the Display Parameter & Intensity (dsplay)
----------------------------------------------------------------- 29
Setting the Relay Operation (relay) ------------------ 30
Relay Assignment (Assign) ---------------------------- 31
Setting the Relay Action--------------------------------- 31
Setting Batch Control Relays--------------------------- 31
Programming Alarm Set and Reset Points --------- 32
Setting Fail-Safe Operation----------------------------- 32
Programming Time Delay------------------------------- 32
Relay Operation Details----------------------------------- 33
Overview----------------------------------------------------- 33
Relays Initialization --------------------------------------- 33
Fail-Safe Operation--------------------------------------- 33
Front Panel LEDs ----------------------------------------- 33
Automatic Reset (Auto)---------------------------------- 34
Pump Alternation Control-------------------------------- 34
Setting Up the Interlock Relay (Force On) Feature34
Sample Relay Operation -------------------------------- 35
Relay and Alarm Operation Diagrams---------------- 35
High Alarm Operation (Set > Reset)------------------ 35
Low Alarm Operation (Set < Reset) ------------------ 35
High Alarm with Fail-Safe Operation (Set > Reset)
----------------------------------------------------------------- 35
Low Alarm with Fail-Safe Operation (Set < Reset)35
Rate Relay Sampling Operation----------------------- 36
Total Relay Sampling Operation----------------------- 36
Time Delay Operation------------------------------------ 37
Reset Menu (reset)----------------------------------------- 38
Control Menu (Contrl)------------------------------------- 38
Setting Up the Password (pass)------------------------ 38
Protecting or Locking the Controller------------------ 38
Grand Total Reset Password & Non-Resettable
Total ---------------------------------------------------------- 39
Making Changes to a Password Protected
Controller---------------------------------------------------- 39
Disabling Password Protection ------------------------ 39
Advanced Operation and Programming---------40
Advanced Features Menu & Display Messages--- 41
Function Keys Operation-------------------------------- 42
F4 Operation------------------------------------------------ 42
Multi-Point Calibration & Scaling ---------------------- 42
Maximum/Minimum Readings-------------------------- 43
Noise Filter (filter) ------------------------------------- 43
Noise Filter Bypass (bypass)--------------------------- 43
Rounding Feature (round)------------------------------ 43
Modbus RTU Serial Communications (serial)--- 44
Select Menu (SElEct)------------------------------------ 44
Signal Conditioning Selection (Functn)---------- 45
Low-Flow Cutoff (CutofF) --------------------------- 45
Total and Grand Total Count Direction (Count) 45
Programmable Function Keys User Menu (user)- 45
Troubleshooting-----------------------------------------47
Diagnostics Menu (diag)-------------------------------- 47
Determining Software Version ------------------------- 47
Reset Controller to Factory Defaults ----------------- 47
Factory Defaults & User Settings---------------------- 48
Troubleshooting Tips-------------------------------------- 49

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
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Table of Figures
Figure 1: 1/8 DIN Panel Mounting................................ 9
Figure 2: Controller Dimensions - Side View............ 10
Figure 3: Controller Dimensions - Top View............. 10
Figure 4: Transmitter Supply Voltage Selection....... 10
Figure 5: Connector Labeling for 6010BCPM........... 11
Figure 6: Power Connections..................................... 11
Figure 7: Flowmeter Powered by Internal Power
Supply.................................................................. 12
Figure 8: Flowmeter Powered by External Supply... 12
Figure 9: Self-Powered Magnetic Pickup Coil
Flowmeter............................................................ 12
Figure 10: NPN open Collector Input .........................12
Figure 11: PNP Sensor Powered by Internal Supply 12
Figure 12: Switch Input Connections.........................12
Figure 13: Relay Connections ....................................12
Figure 14: AC and DC Loads Protection....................13
Figure 15: Low Voltage DC Loads Protection ...........13
Figure 16: F4 Digital Input Connections....................13
Figure 17: Expansion Modules & DIN Rail Mounting
Kit..........................................................................14
Figure 18: Digital I/O Module Connections................14
Figure 19: Interlock Connection.................................14
Introduction
The Equflow 6010BCPM is an easy-to-use batch controller ideal for simplifying independent batch
control operations where local control is preferred to expensive and expansive plant operation
systems.
The controller comes programmed for easy front panel start, pause, stop, and batch size (preset)
changes. The bottom display can be programmed to display rate, grand total, batch count, or
preset by cycling the Stop (F3) button. A digital input is standard.
Manual start batching is default, but automatic batching with a restart after a programmed time
delay from the completion of the last batch, is also possible.
Overrun correction adjusts the closing of the batch control relays to adjust for inaccuracies from
batch to batch. This increases accuracy over time as systems wear out. The overrun correction
feature is capable of compensating for inaccuracies of up to 10% of the programmed preset value.
Ordering Information
Model
Description
6010BCPM001XX
1/8 DIN Pulse Input Batch Controller with 2 Relays powered by 85-265 VAC
Accessories
Model
Description
60101002
DIN rail mounting kit for two expansion modules
60101044
4 digital inputs & 4 digital outputs (2 may be connected)
60101232
RS-232 serial adapter
60101485
RS-485 serial adapter
60107485-I
RS-232 to RS-422/485 isolated converter
60108232-N
USB to RS-232 non-isolated converter
60108485-I
USB to RS-422/485 isolated converter

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
5
Specifications
Except where noted all specifications apply to operation at +25°C.
General
Display
Line 1: 0.6" (15 mm) high, red LEDs
Line 2: 0.46" (12 mm) high, red LEDs
6 digits: each (-99999 to 999999), with lead
zero blanking.
Default
Display
Assignment
The Upper display shows batch total. The
Lower display shows rate with alternating
units, and can be switched to show grand
total, batch count, or preset with the STOP
key.
Custom
Display
Assignment
The Upper and Lower displays may be
assigned to rate, total, grand total, batch
count, preset, set points, units (lower display
only), alternating R & T, R & GT, preset &
rate, max & min, or a Modbus display
register. Any rate/total/grand total display
may be programmed to alternate with a
custom unit or tag.
Alternating
Display
Displays alternate every 10 seconds when
display is selected or the batch is paused.
Display
Intensity
Eight user selectable intensity levels
Display
Update Rate
5/second (200 ms)
Overrange
Display flashes 999999
Underrange
Display flashes -99999
Front Panel
NEMA 4X, IP65
Programming
Methods
Four front panel buttons, digital inputs, or
PC and MeterView Pro software.
Recalibration
All ranges are calibrated at the factory.
Recalibration is recommended at least every
12 months.
Max/Min
Display
Max/min readings reached by the process
are stored until reset by the user or until
power to the controller is cycled.
Password
Three programmable passwords restrict
modification of programmed settings and
two prevent resetting the totals.
Pass 1: Allows use of function keys and
digital inputs
Pass 2: Allows use of function keys, digital
inputs and editing set/reset points
Pass 3: Restricts all programming, function
keys, and digital inputs.
Total Password: Prevents resetting the total
manually
Gtotal Password: Prevents resetting the
grand total manually
Non-Volatile
Memory
All programmed settings are stored in non-
volatile memory for a minimum of ten years
if power is lost.
Power
Options
85-265 VAC 50/60 Hz, 90-265 VDC, 20 W
max or 12-24 VDC 10%, 15 W max
Powered over USB for configuration only
Fuse
Required external fuse: UL Recognized, 5 A
max, slow blow; up to 6 controllers may
share one 5 A fuse
Isolated
Transmitter
Power Supply
TerminalsP+& P-:24VDC10%.12-24 VDC
poweredmodelsselectablefor24, 10,or5VDC
supply(internaljumperJ4).
85-265 VAC models rated @200 mA max, 12-
24 VDC poweredmodelsrated @100mAmax,
@50mAmax for5 or 10 VDCsupply.
Normal Mode
Rejection
Greater than 60 dB at 50/60 Hz
Isolation
4 kV input/output-to-power line
500 V input-to-output or output-to-P+ supply
Overvoltage
Category
Installation Overvoltage Category II:
Local level with smaller transient
overvoltages than Installation Overvoltage
Category III.
Environmental
Operating temperature range: -40 to 65°C
Storage temperature range: -40 to 85°C
Relative humidity: 0 to 90% non-condensing
Connections
Removable screw terminal blocks accept 12
to 22 AWG wire, RJ45 for external relays,
digital I/O, and serial communication
adapters.
Enclosure
1/8 DIN, high impact plastic, UL 94V-0,
color: black
Mounting
1/8 DIN panel cutout required:
3.622" x 1.772" (92 mm x 45 mm)
Two panel mounting bracket assemblies are
provided.
Tightening
Torque
Screw terminal connectors: 5 lb-in (0.56 Nm)
Overall
Dimensions
4.68" x 2.45" x 5.64" (119 mm x 62 mm x
143 mm)
(W x H x D)
Weight
9.5 oz (269 g)
Warranty
3 years parts & labor
Pulse Input
Inputs
Field selectable: Pulse or square wave 0-5
V, 0-12 V, or 0-24 V @ 30 kHz; TTL; open
collector 4.7 kpull-up to 5 V @ 30 kHz;
NPN or PNP transistor, switch contact 4.7
kpull-up to 5 V @ 40 Hz; Modbus PV
(Slave)
Low Voltage
Mag Pickup
(Isolated)
Sensitivity: 40 mVp-p to 8Vp-p
Minimum
Input
Frequency
0.001 Hz
Minimum frequency is dependent on high
gate setting.
Maximum
Input
Frequency
30,000 Hz (10,000 for low voltage mag
pickup)
Input
Impedance
Pulse input: Greater than 300 k@ 1 kHz.
Open collector/switch input: 4.7 kpull-up
to 5 V.
Accuracy
±0.03% of calibrated span ±1 count
Temperature
Drift
Rate display is not affected by changes in
temperature.

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
6
Multi-Point
Linearization
2 to 32 points
Low-Flow
Cutoff
0-999999 (0 disables cutoff function)
Decimal Point
Up to five decimal places or none:
d.ddddd, d.dddd, d.ddd, d.dd, d.d,or
dddddd
Calibration
May be calibrated using K-factor, internal
calibration, or by applying an external
calibration signal.
K-Factor
Field programmable K-factor converts input
pulses to rate in engineering units. May be
programmed from 0.00001 to 999,999
pulses/unit.
Calibration
Range
Input 1 signal may be set anywhere in the
range of the controller; input 2 signal may be
set anywhere above or below input 1 setting.
Minimum input span between any two inputs
is 10 Hz.
An error message will appear if the input 1
and input 2 signals are too close together.
Filter
Programmable contact de-bounce filter: 40
to 999 Hz maximum input frequency allowed
with low speed filter.
Time Base
Second, minute, hour, or day
Gate
Low gate: 0.1-99.9 seconds
High gate: 2.0-999.9 seconds
F4 Digital
Input
Contacts
3.3 VDC on contact. Connect normally open
contacts across F4 to COM.
F4 Digital
Input
Logic Levels
Logic High: 3 to 5 VDC
Logic Low: 0 to 1.25 VDC
Batch Controller Rate/Totalizer Display
Rate Display
Indication
-99999 to 999999, lead zero blanking. “R”
LED illuminates while displaying rate.
Batch Total &
Grand Total
Display
0 to 999,999; automatic lead zero blanking.
“T” LED is illuminated while displaying batch
total. “GT” LEDs are illuminated while
displaying grand total. Up to 999,999 for
batch total/preset. Up to 999,999,999 with
grand total-overflow feature. “oF” is displayed
to the left of grand total overflow and ▲ LED
is illuminated.
Batch Total
Decimal Point
Up to five decimal places or none:
d.ddddd, d.dddd, d.ddd, d.dd, d.d,or
dddddd
Total decimal point is independent of rate
decimal point.
Totalizer
Calculates total based on rate and field
programmable multiplier to display total in
engineering units. Time base must be
selected according to the time units in which
the rate is displayed.
Grand
Totalizer
Rollover
Grand totalizer rolls over when display
exceeds 999,999,999. Relay status reflects
display.
Grand Total
Alarms
Up to seven, user selectable under setup
menu. Any set point can be assigned to
grand total and may be programmed
anywhere in the range of the controller for
grand total alarm indication. Relay 1 should
always be assigned to batch.
Programmabl
e Delay on
Release
0.1 and 999.9 seconds; applied to the first
relay assigned
to total or grand total.
If the controller is programmed to reset total
to zero automatically when the preset is
reached, then a delay will occur before the
total is reset.
Grand Total
Reset
Via front panel button, external contact
closure on digital inputs, automatically via
user selectable preset value and time delay,
or through serial communications.
Grand Total
Reset
Password
Grand total passwords may be entered to
prevent resetting the grand total from the
front panel.
Non-
Resettable
Grand Total
The grand total can be programmed as a
non-resettable total by entering the
password “050873”.
Caution!
Once the Grand Total has been
programmed as “non-resettable”
the feature cannot be disabled.
Relays
Rating
2 SPDT (Form C) internal; rated 3 A @ 30
VDC and 125/250 VAC resistive load; 1/14
HP (≈50 W) @ 125/250 VAC for inductive
loads
Noise
Suppression
Noise suppression is recommended for each
relay contact switching inductive loads; see
page 13 for details.
Relay
Assignment
Relays may be assigned to batch control
total, sampling, rate, or grand total alarms.
Preclose
0-100% of batch size, individually user
programmable for each additional batch
control relay beyond the first.
Alarm
Deadband
0-100% of span, user programmable
High or Low
Alarm
User may program any alarm for high or low
trip point.
Unused alarm LEDs and relays may be
disabled (turn off).
Relay
Operation
Batch control
Automatic (non-latching)1
Sampling
Off (disable unused relays and enable
Interlock feature)
Manual on/off control mode
Secondary Functions2
Latching (requires manual acknowledge)
!

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
7
Relay Reset
User selectable via front panel buttons,
digital inputs, or PC
1. Automatic reset only (non-latching),
when the input passes the reset point
or total is reset to zero.
2. Automatic + manual reset at any time
(non-latching)
3. Manual reset only, at any time
(latching)
4. Manual reset only after alarm condition
has cleared (L)
Note: Digital inputs may be assigned to
acknowledge relays programmed for manual
reset. It is not recommended to change the
functions of front panel buttons to manual
reset.
Alarm Time
Delay
0 to 999.9 seconds, on & off relay time
delays
Programmable and independent for each
relay.
Fail-Safe
Operation
Programmable and independent for each
relay.
Note: Relay coil is energized in non-alarm
condition.
In case of power failure, relay will go
to alarm state.
Alarm Auto
Initialization
When power is applied to the controller,
relays will reflect the state of the input to the
controller.1
1. Alarms are active only when the batch is running.
2. These functions are not functional when the unit is being
used as a batch controller with total set to yes.
Modbus®RTU Serial Communications
Slave Id
1 –247 (Controller address)
Baud Rate
300 - 19,200 bps
Transmit
Time Delay
Programmable between 0 and 199 ms
Data
8 bit (1 start bit, 1 or 2 stop bits)
Parity
Even, Odd, or None with 1 or 2 stop bits
Byte-To-Byte
Timeout
0.01 –2.54 second
Turn Around
Delay
Less than 2 ms (fixed)
Note: Refer to the Modbus Register Tables located at
www.equflow.com for details.
60101044 Digital Input & Output Expansion
Module
Channels
4 digital inputs & 4 digital outputs per
module
System
Up to 2 modules for a total of 8 inputs & 8
outputs
Digital Input
Logic High
3 to 5 VDC
Digital Input
Logic Low
0 to 1.25 VDC
Digital Output
Logic High
3.1 to 3.3 VDC
Digital Output
Logic Low
0 to 0.4 VDC
Source
Current
10 mA maximum output current
Sink Current
1.5 mA minimum input current
+5 V Terminal
To be used as pull-up for digital inputs only
Connect normally open pushbuttons across
+5 V & DI 1-4.
MeterView Pro
System Re-
quirements
Microsoft®Windows®XP/Vista/7/8/10
Communica-
tions
USB 2.0 (Standard USB A to Micro USB
B)
Configuration
Configure meters one at a time

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
8
Compliance Information
Electromagnetic Compatibility
Emissions
EN 55022:2010
Class A ITE emissions requirements
Radiated
Emissions
Class A
AC Mains
Conducted
Emissions
Class A
Immunity
EN 61326-1:2013
Measurement, control, and laboratory equipment
EN 61000-6-2:2005
EMC heavy industrial generic immunity standard
RFI - Amplitude
Modulated
80 -1000 MHz 10 V/m 80% AM (1 kHz)
1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)
2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)
Electrical Fast
Transients
±2kV AC mains, ±1kV other
Electrostatic
Discharge
±4kV contact, ±8kV air
RFI - Conducted
10V, 0.15-80 MHz, 1kHz 80% AM
AC Surge
±2kV Common, ±1kV Differential
Surge
1KV (CM)
Power-Frequency
Magnetic Field
30 A/m 70%V for 0.5 period
Voltage Dips
40%V for 5 & 50 periods
70%V for 25 periods
Voltage
Interruptions
<5%V for 250 periods
Note:
Testing was conducted on 6010FCPM series meters installed through the covers of grounded metal
enclosures with cable shields grounded at the point of entry representing installations designed to
optimize EMC performance. All hardware is identical to the 6010BCPM controllers.
Declaration of Conformity available at www.equflow.com

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
9
Safety Information
CAUTION: Read complete
instructions prior to installation and
operation of the controller.
WARNING: Risk of electric shock
or personal injury.
Warning!
Hazardous voltages exist within enclosure.
Installation and service should be performed
only by trained service personnel.
Installation
There is no need to remove the controller from its case to complete the installation, wiring, and
setup of the controller for most applications. Instructions are provided for changing the transmitter
power supply to output 5 or 10 VDC instead of 24 VDC, see page 10.
Unpacking
Remove the controller from box. Inspect the packaging and contents for damage. Report
damages, if any, to the carrier.
If any part is missing or the controller malfunctions, please contact your supplier or the factory for
assistance.
Panel Mounting Instructions
•Prepare a standard 1/8 DIN panel cutout –3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1 for
more details.
•Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.
•Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).
Recommended minimum panel thickness to maintain Type 4X
rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.
•Remove the two mounting brackets provided with the controller (back-off the two screws so that there is
¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).
•Insert controller into the panel cutout.
•Install mounting brackets and tighten the screws against the panel. To achieve a proper seal, tighten
the mounting bracket screws evenly until
controller is snug to the panel along its short side. DO NOT OVER
TIGHTEN, as the rear of the panel may be damaged.
Figure 1: 1/8 DIN Panel Mounting
!
3.622" (92 mm)
1.772"
(45mm)
Panel Cutout
to DIN 43700
Square Corners to 0.060"
(1.5mm) Max Radius
A
B
Tolerances:
A: +0.032 (+0.8mm)
-0.000 (-0.0mm)
B: +0.024 (+0.6mm)
-0.000 (-0.0mm)

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
10
Mounting Dimensions
Figure 2: Controller Dimensions - Side
View
Figure 3: Controller Dimensions - Top
View
Transmitter Supply Voltage Selection (P+, P-)
All controllers, including models equipped with the 12-24 VDC power option, are shipped from the
factory configured to provide 24 VDC power for the transmitter or sensor.
If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured
accordingly.
To access the voltage selection jumper:
1. Remove all the connectors.
2. Unscrew the back cover.
3. Slide the back cover about 1 inch.
4. Configure the J4 jumper, located behind the
input signal connector, for the desired
excitation voltage as shown. Figure 4: Transmitter Supply Voltage Selection
NO NC NC C NO C
NO NC NC C NO C+ -R

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
11
Connections
All connections are made to removable screw terminal connectors located at the rear of the controller.
Caution!
Use copper wire with 60°C or 60/75°C insulation for all line
voltage connections. Observe all safety regulations. Electrical
wiring should be performed in accordance with all applicable
national, state, and local codes to prevent damage to the
controller and ensure personnel safety.
Connectors Labeling
The connectors’ label, affixed to the controller, shows the location of all connectors available with
requested configuration.
Warning!
Do not connect any equipment other than Equflow’s
expansion modules, cables, or controllers to the RJ45
M-LINK connector. Otherwise damage will occur to the
equipment and the controller.
Figure 5: Connector Labeling for 6010BCPM
Power Connections
Power connections are made to a two-terminal connector labeled POWER on Figure 6. The controller will
operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention.
Figure 6: Power Connections
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
POWER
+-

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
12
Pulse Signal Connections
Signal connections are made to a six-terminal connector labeled SIGNAL on Figure 7. The COM
(common) terminal is the return for the input signals.
The following figures show examples of signal connections.
Setup and programming is performed through the front panel buttons.
Figure 7: Flowmeter Powered by Internal
Power Supply
Figure 8: Flowmeter Powered by External
Supply
Figure 9: Self-Powered Magnetic Pickup
Coil Flowmeter
Figure 10: NPN open Collector Input
Figure 11: PNP Sensor Powered by Inter-
nal Supply
Figure 12: Switch Input Connections
Modbus RTU Serial Communications
Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 7. Use the
60101232 for RS-232 interfacing or the 60101485 for RS-485 interfacing. The same port is used for
interfacing with all expansion module (i.e. digital I/O).
Relay Connections
Relay connections are made to two six-terminal connectors labeled RELAY1 –RELAY4 on Figure 7.
Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of
the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal
of the INPUT SIGNAL connector.
Figure 13: Relay Connections
RELAY2 RELAY1
6 5 4 3 2 1
NO NC CNO NC C

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
13
Switching Inductive Loads
The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent
disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts.
Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased
as complete assemblies. Refer to the following circuits for RC network assembly and installation:
Figure 14: AC and DC Loads Protection
Choose R and C as follows:
R: 0.5 to 1 for each volt across the contacts
C: 0.5 to 1 µF for each amp through closed contacts
Notes:
1. Use capacitors rated for 250 VAC.
2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.
3. Install the RC network at the controller's relay screw terminals. An RC network may also be installed
across the load. Experiment for best results.
Figure 15: Low Voltage DC Loads Protection
F4 Digital Input Connections
A digital input, F4, is standard on the meter. This digital input connected with a normally open closure
across F4 and COM, or with an active low signal applied to F4.
Figure 16: F4 Digital Input Connections
C
R
C
R
Use a diode with a reverse
breakdown voltage two to three
times the circuit voltage and for-
ward current at least as large
as the load current.

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
14
External Relay & Digital I/O Connections
The digital I/O expansion module 60101044 are connected to the controller using a CAT5 cable provided
with each module. The two RJ45 connectors on the expansion modules are identical and
interchangeable; they are used to connect additional modules to the system.
Note: The jumper located between the RJ45 connectors of the 60101044 must be removed on the
second digital I/O module in order for the system to recognize it as module #2.
Warning!
Do not connect or disconnect the expansion
modules with the power on!
More detailed instructions are provided with each
optional expansion module.
Figure 17: Expansion Modules & DIN Rail
Mounting Kit
Figure 18: Digital I/O Module Connections
Interlock Relay Feature
As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as
interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This
feature is enabled by configuring the relay, and relative digital input(s) (see page 34). In one example, dry
interlock contacts are connected in series to one digital input which will be used to force on (energize) the
assigned interlock power relay when all interlock contacts are closed (safe). The interlock relay front
panel LED flashes when locked out. The interlock relay would be wired in-series with the load (N/O
contact). See below.
Figure 19: Interlock Connection
1 2 3 4 5 6
+5 I1 I2 I3 I4 O1
7 8
O2 O3
910
O4 G
DI 1-4 DO 1-4
5 VDC GND

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
15
Basic Operation and Programming
The 6010BCPM has been factory calibrated to read input
frequency in Hz (pulses/sec). The calibration equipment is
certified to NIST standards.
Overview
Most setup and programming is done through the front panel buttons.
There is one switch located to the right of the input connector, which must be configured according to the
input level and type. Jumper J4 located inside the controller, behind the input signal connector, is used to
select the excitation voltage (24 V (Default Setting), 10 V or 5 V) which is supplied to the P+ and P- wiring
terminals.
After power and input signal connections have been completed and verified, apply power to the controller.
Front Panel Buttons and Status LED Indicators
Button
Symbol
Description
LED
Status
Menu
1-2
Relay 1 –2 indicators
START
(Right arrow/F1)
R
Rate indicator
BATCH
(Up arrow/F2)
T
Batch Total indicator
STOP
(Enter/F3)
G T
Grand Total indicator
Note:
F4 is a digital input.
▲
Total overflow
indicator
M
Manual control relays
&/or analog output
Programming
•Press the Menu button to enter or exit the Programming Mode at any time.
•Press the Right arrow button to move to the next digit during digit
or decimal point programming.
•Press or hold the Up arrow button to scroll through the menus,
decimal point or press or hold to increment the value of a digit.
•Press the Enter button to access a menu or to accept a setting.
•Press and hold the Menu button for three seconds to access the advanced features of the controller.

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
16
Controller Operation
The 6010BCPM accepts pulses (e.g. ±40mV to ± 8V), square wave (0-5, 0-12V, or 0-24V), open collector
NPN, PNP, TTL, or switch contact signals.
These signals are scaled to represent rate in engineering units from -99999 to 999999. They may be
scaled with a K-factor to represent a total for the batch, and grand total.
The default configuration displays batch total on the upper display, and a selection of rate, grand total,
batch count, and preset on the lower display.
When in pause or stop mode, the display will alternate the numeric value with the run status in the upper
display and the display label for the lower display.
The controller has up to 4 relays on board (and 4 available with an external expansion module) which are
used to either control the batch process in single or multi-stage batch control, or as alarms that will be
active when the batch process is running. A 4-20 mA output option is also available for retransmitting the
process variable analog or pulse signal.
Default Batch Control Operation
The following describes the operation of the three front panel operating keys as programmed with default
settings.
START Button
Press the START button to begin a new batch process.
BATCH Button
Press the Batch button to access the Preset (batch amount) menu. Program the batch with the arrow
keys, and confirm with the Enter key.
STOP Button
Press the STOP key once during a batch to pause. Press the STOP key while paused to stop and
cancel the batch. Press the STOP key while in stop/ready mode cycle lower display values of rate (or
other lower display programmed parameter), grand total, batch count, and preset.
Only STOP Button Enabled if a Batch is Running
During a batch process, only the pause/stop functions of the
STOP button will function. No other buttons will be functional.
!

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
17
Batch Control Operation Example
The following example shows how two stage batch control functions with a 6010BCPM. This setup will
establish a 55 gallon preset for the batch, with a main valve (high flow) that will close at 50 gallons, and a
trickle valve (low or restricted flow) that will close at 55 gallons. After the batch, the preset will be changed
to 100 gallons.
Two-Stage Batch Control Setup Using Relays 1 & 2
The following table shows the parameters as they appear within the Setup menu entry relay.
Parameter
Setting
Function
Relay
Assign
Press Enter to enter the relay assignment parameters.
Asign1
total
Assign relay 1 to batch total control.
Asign2
total
Assign relay 2 to batch total control.
Precls
Total
Press Enter to access preclose
selection for multi-stage control.
Precls
Yes
Yes to enable a preclose value for relay 2.
Yes
00005..0
Set the preclose value to 5 for closing the valve
controlling relay 2 five gallons before reaching the preset.
Rly 1
relay
Select relay 1 setup.
Act 1
rly 1
Configure activation of relay 1.
Act 1
Auto
Always set to Auto for batch control function.
Rly 1
Preset
Set the preset value for batch control.
Preset
00055.0
Set 55 gallons as the preset.
The operation of relay 2 has already been assigned for multi-stage control preclose, and will not appear
as a selection in the relay menu.
If only one stage batch control was desired, with one relay for control, then one would set the assignment
of relay 2, assign2, to off, rate, or grand total.
The following pages show an illustration of how the above settings control the batch operation. The
display assignment is the default.
Batch Control Operation
1. A new container is prepared for the batch. Both valves are closed. Note that display line 1 may show
the batch total from the last batch.
2. The START button is pressed. Both valves open. The barrel begins to fill as the total being dispensed
is displayed on line 1. Line 2 shows the rate and units, alternating.
3. When the batch total reaches 50 gallons, the preset (55) minus the preclose amount (5) for relay 2,
relay 2 deactivates to close the main valve. The barrel fills more slowly as a result, improving
accuracy.
4. When the batch total equals the preset, relay 1 deactivates, closing valve 1. Filling stops.
5. The BATCH button is pressed, and a new preset is entered, 100 gallons, and the enter/STOP button is
pressed to confirm it.
6. The new batch begins when the START button is pressed, so both relays activate and both valves
open.
Additional Features
At any time during the batch, the STOP button may be pressed to pause the batch. When paused, the
START button will continue the batch, and pressing the STOP button again will cancel the batch.
When in STOP mode, the STOP button may be pressed to cycle through alternative parameters to be
displayed on the lower display, including the grand total, batch count, and preset.
The grand total and batch count may be reset in the reset menu by pressing the MENU button and
entering the reset menu. It may also be reset with digital inputs.

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
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Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
19
MeterView®Pro Software
The meter can also be programmed using the PC-based MeterView Pro software included with the meter.
This software can be installed on any Microsoft® Windows® (XP/Vista/7/8/10) computer by connecting
the meter’s onboard USB. The meter is powered by the USB connection, so there is no need to wire any-
thing prior to programming the meter, though USB is intended only for meter configuration.
MeterView Pro Installation
1. Connect one end of the provided USB cable to the meter and the other end to the computer.
The computer will automatically install the driver software it needs to talk to the meter.
Only one meter may be connected at a time. At-
taching multiple meters will cause a conflict
with the meter software.
2. Once the driver is installed, an AutoPlay dialog should appear
for the drive “MAINSTAL.” Click “Open folder to view files.”
If the computer does not display an AutoPlay dialog for the
drive “MAINSTAL,” you should open My Computer and double-
click on the drive labeled “MAINSTAL.”
3. Double-click on the file named “MAStart.” The program will
open a few windows and install two programs on your com-
puter. Simply follow the onscreen instructions until you see
one of the dialogs below. If you receive a “User Account Con-
trol” warning, click “Yes.”
4. If there is an update available, click the “Update” button to in-
stall the new version. Otherwise, click “Configure” to begin pro-
gramming your meter.
Note: If you decide to update your MeterView Pro software, once the installation has completed, you
will be asked if you want to update the setup files located on the meter itself. This way, you will always
have the most current version on the meter for future installs.
Warning!
Do not unplug the meter while the new installation files are being written to it. The
meter will display uwrite during the process and you will receive an onscreen no-
tification once the process is complete.
Data logging for one meter at a time is available with MeterView Pro software. More advanced data ac-
quisition may be accomplished by using any Modbus RTU compliant software.

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
20
Display Functions and Messages
The controller displays various functions and messages during setup, programming, and operation. The
following table shows the main menu functions and messages in the order they appear in the menu.
Display
Parameter
Action/Setting
Description
setup
Setup
Enter Setup menu
Input
Input
Enter Input selection menu
Total
Total
Enable or disable totalizer
features
unitS
Units
Select the display units/tags
rate
Rate
Select the display units for
rate
total
Total
Select the display units for
total
Gtotal
Grand Total
Select the display units for
grand total
Dec pt
Decimal
point
Set decimalpoint for rate,
total, grand total
prog
Program
Enter the Program menu
InCAL
Input
Calibration
Enter the Input Calibration
menu
factor
K-factor
Scaling
Programs unit to convert
input pulse to rate in
engineering units
sCalE
Scale
Enter the Scale menu
Cal
Calibrate
Enter the Calibrate menu
Inp 1
Input 1
Calibrate input 1 signal or
program input 1 value
Dis 1
Display 1
Program display 1 value
Inp 2
Input 2
Calibrate input 2 signal or
program input 2 value (up
to 32 points)
Dis 2
Display 2
Program display 2 value
(up to 32 points)
Error
Error
Error, calibration not
successful, check signal or
programmed value
T tb
Total time
base
Enter totalizer time base for
seconds, minutes, hours or
day.
T Cf
Total
conversion
factor
Enter the conversion factor
decimal point and the
conversion factor.
mode
Batch
mode
Automatic or manual batch
control
T dly
Time delay
Set time delay for automatic
batch restart
Display
Parameter
Action/Setting
Description
GT tb
Grand total
time base
Program grand total time
base
GT CF
Grand total
conversion
factor
Program grand total
conversion factor
GT rst
Grand total
reset
Program grand total reset
mode: auto or manual
dsplay
Display
Enter the Display menu
Line 1
Display
Line 1
Press Enter to assign the
Upper display parameter
(default: PV or rate)
Line 2
Display
Line 2
Press Enter to assign the
Lower display parameter
(default: total)
d-Inty
Display
intensity
Set display intensity level
from 1 to 8
RELaY
Relay
Enter the Relay menu
Assign
Assignment
Assign relays to rate, total
(batch control), grand total,
or Modbus controlled.
Asign1
Assign 1
Relay 1-2 assignment
TotaL
Total
Assign relay to batch
control
Gtotal
Grand total
Assign relay to grand total
mbus
Modbus
Assign relay to Modbus
input
rate
Rate
Assign relay to rate
precls
Batch total
relay
preclose
For relays beyond the first
assigned to total, a
preclose amount may be
entered.
RLY 1
Relay 1
Relay 1 setup
Act 1
Action 1
Set relay 1 action1
Auto
Automatic
Set relay for automatic
reset
A-man
Auto-
manual1
Set relay for automatic &
manual reset
any time1 (relays assigned
to rate)
LatcH
Latching1
Set relay for latching
operation (relays assigned
to rate)1