Ericsson ORION User manual

188D6530P1 Control Unit Bracket (Qty. 1)
350A1408P1 Washer, Breakway (Qty. 2)
19B802554P26 Plug, DB25 (Qty. 1)
19B802871P2 Cover, Micophone, Connector (Qty. 1)
118D6556G1 Hanger, Micophone (Qty. 1)
19A115409P4 Washer, Lock (Qty. 2)
N24P21010 Screw, Cap (Qty. 2)
N24P23014 Screw, Hex head HD, 5-16x7 - 8 (Qty. 2)
19A134763P2 Mount, resilient
N415P13 Washer, Lock
SBA123030/0080 Screw
N415P9 Washer, Lock
SBA123040/0100 Screw
N415P11 Washer, Lock
L14B15014 Screw, Hex Head, M6 x 14
N400P35 Washer, flat
Control Unit/Hand Held Microphone
Hardware Kit
350A1396G3
Ericsson Inc.
Private Radio Systems
Mountain View Road
Lynchburg,Virginia 24502
1-800-528-7711 (Outside USA, 804-528-7711) Printed in U.S.A.
Motorcycle Adapter Bracket Mounting Kit
350A1396G4
Hardware Kit
350A1396G1
Installation Manual
ORION
MOBILE RADIO &
CONTROL UNIT
MOTORCYCLE INSTALLATION
LBI-39134A
ericssonz

Repairs to this equipment should be made only by an authorized service
technician or at a facility designated by the supplier. Any repairs, alterations
or substitutions of recommended parts made by the user to this equipment not
approved by the manufacturer could void the user’s authority to operate the
equipment in addition to the manufacturers warranty.
NOTICE!
Copyright© May 1995, Ericsson Inc.
The software contained in this device is copyrighted by Ericsson Inc.
Unpublished rights are reserved under the copyright laws of the United
States.
NOTICE!
This manual is published by Ericsson Inc., without any warranty. Improvements and changes to
this manual necessitated by typographical errors, inaccuracies of current information, or
improvements to programs and/or equipment, may be made by Ericsson Inc., at any time and
without notice. Such changes will be incorporated into new editions of this manual. No part of
this manual may be reproduced or transmitted in any form or by any means,. electronic or
mechanical, including photocopying and recording, for any purpose, without the express written
permission of Ericsson Inc.
NOTICE
This manual covers Ericsson and General Electric products manufactured and
sold by Ericsson Inc.
2
344A3723P11 Motorcycle Version Label
19A703965P2 Alternator Filter
19B802554P25 Control/Power Cable (European Version)
19B802554P24 Accessory Cable
188D6464P1 Motorcycle Case (Black)
188D6437P1 Case/Antenna Bracket
188D6438P1 Adapter Bracket (for Harley-Davidson Motorcycles)
350A1396G1 Hardware Kit For Motorcycle Case
350A1396G2 Hardware Kit For Case/Antenna Bracket
350A1396G3 Hardware Kit For Control Unit Mounting Bracket
350A1396G4 Hardware Kit For Adapter Bracket (For Harley-Davidson Motorcycles)
PART NO. DESCRIPTION
Motorcyle Case Assembly
188D6464P1
(Refer To Drawing No. 188D6464)
188D6215P1 Case Top
188D6221P1 Case Bottom
19B804433P1 Hinge (top & bottom)
350A1341P1 Gasket
19B804263P1 CatchAssembly
200-9202 Lock; (sim. to Dirak)
205-0101.0-001 Key; (sim. to Dirak)
19B804717P1
or
19B804717P2
Key: Part 1 is 2 keys (unmolded, Part 2 is 1 key (molded)
19B804429P1 Hooked Cam (sim. to Dirak)
19A702362P306 Cap screw (used to secure hinge)
N415P25 Washer, Lock (Qty. 4)
N400P35 Washer, Flat (Qty. 3)
N400AP42 Washer, SS, FL, 5/16 (Qty. 4)
N279AP23B6 Hex Nut, Serrated, 5/16 (Qty. 8)
N400P41 Washer, Flat (Qty. 4)
SBA123030/0140 Screw, M3x14 (Qty. 3)
N24P21010 Screw, Cap (Qty. 4)
N24P23014 Screw Hex head, 5-16x7-8 (Qty. 4)
Option D2ZB5U: Field Upgrade Kit
(ORION Radio Conversion, European Version)
Motorcycle Case Assembly
Motorcycle Case/Antenna Assembly
Mounting Hardware Kit (Less Bracket)
350A1396G2
43

344A4757P2 Nameplate (Ericsson Label)
344A3723P11 Motorcycle Version Label
19A703965P2 Alternator Filter
19B802554P25 Control/Power Cable (European Version)
19B802554P24 Accessory Cable
19B802671P1 Remote Mount Front Cover
19B802672P2 Radio Mounting Bracket (European Version)
19B803225P1 Foam Pad Cover
188D6464P1 Motorcycle Case (Black)
188D6437P1 Case/Antenna Bracket
188D6438P1 Adapter Bracket (for Harley-Davidson Motorcycles)
350A1396G1 Hardware Kit For Motorcycle Case
350A1396G2 Hardware Kit For Case/Antenna Bracket
350A1396G3 Hardware Kit For Control Unit Mounting Bracket
350A1396G4 Hardware Kit For Adapter Bracket (For Harley-Davidson Motorcycles)
344A3723P11 Motorcycle Version Label
19A703965P2 Alternator Filter
19B802554P23 Control Cable (USA Version)
19B802554P24 Accessory Cable
19B802622P2 Power Cable (USAVersion)
188D6464P1 Motorcycle Case (Black)
188D6437P1 Case/Antenna Bracket
188D6438P1 Adapter Bracket (for Harley-Davidson Motorcycles)
350A1396G1 Hardware Kit For Motorcycle Case
350A1396G2 Hardware Kit For Case/Antenna Bracket
350A1396G3 Hardware Kit For Control Unit Mounting Bracket
350A1396G4 Hardware Kit For Adapter Bracket (For Harley-Davidson Motorcycles)
Option D2ZB5R: Scan Control Unit, 344A4581P2
Option D2ZB5S: System Control Unit, 344A4581P4
Option D2ZB5T: Field Upgrade Kit
(ORION Radio Conversion, USA Version)
42
Table of Contents
Page
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 5
RELATED DOCUMENTATION . . . . . . . . . . . . . . 5
OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . 5
VENDOR DROP SHIP OPTIONS . . . . . . . . . . . . . 6
Antenna Options: . . . . . . . . . . . . . . . . . . . 6
External Headset Options: . . . . . . . . . . . . . . 6
HARDWARE KITS . . . . . . . . . . . . . . . . . . . . . 7
USER SUPPLIED EQUIPMENT . . . . . . . . . . . . . 7
POWER CONSIDERATIONS . . . . . . . . . . . . . . . 9
RF Power Adjustments . . . . . . . . . . . . . . . . 9
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 13
TOOLS REQUIRED . . . . . . . . . . . . . . . . . . . . 13
EQUIPMENT INSTALLATION . . . . . . . . . . . . . . 14
Assembling & Installing The
Weather Resistant Case Assembly . . . . . . . . . . 14
Harley-Davidson Installation . . . . . . . . . . . . . 14
Kawasaki K1000 . . . . . . . . . . . . . . . . . . . 17
RADIO MOUNTING BRACKETS . . . . . . . . . . . . 17
CONTROL UNIT MOUNTING . . . . . . . . . . . . . . . . . 19
Control Unit And Mic Hangar Installation . . . . . . 20
SPEAKER MOUNTING . . . . . . . . . . . . . . . . . . 20
Cable Routing . . . . . . . . . . . . . . . . . . . . . . . 22
Power And Control Cables . . . . . . . . . . . . . . 22
Option Cable . . . . . . . . . . . . . . . . . . . . . 22
Typical Harley-Davidson Installation . . . . . . . . . . . . 23
For motorcycle models equipped with
gas tank fairing . . . . . . . . . . . . . . . . . . . . 26
For motorcycles not equipped with a
gas tank fairing. . . . . . . . . . . . . . . . . . . . . 27
Cable Connections . . . . . . . . . . . . . . . . . . . . . 27
Power Cable (19B802622P2, USA Version) . . . . . 27
Control Cable . . . . . . . . . . . . . . . . . . . . . 28
Ignition Switch Option . . . . . . . . . . . . . . . . 28
ANTENNA INSTALLATION . . . . . . . . . . . . . . . 29
General . . . . . . . . . . . . . . . . . . . . . . . . 29
Antenna Installation . . . . . . . . . . . . . . . . . 30
FINAL CHECKS AND CONNECTIONS . . . . . . . . . . . 30
HEADSET INSTALLATION (OPTION) . . . . . . . . . . 31
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3

Figure 1 - Typical Orion Motorcycle Installation
4
344A4757P1 Nameplate (USA Label)
344A3723P11 Motorcycle Version Label
19A703965P2 Alternator Filter
19B802554P23 Control Cable (USA Version)
19B802554P24 Accessory Cable
19B802622P2 Power Cable (USA Version)
19B802671P1 Remote Mount Front Cover
19B802672P1 Radio Mounting Bracket (USA Version)
19B803225P1 Foam Pad Cover
188D6464P1 Motorcycle Case (Black)
188D6437P1 Case/Antenna Bracket
188D6438P1 Adapter Bracket (for Harley-Davidson Motorcycles)
350A1396G1 Hardware Kit For Motorcycle Case
350A1396G2 Hardware Kit For Case/Antenna Bracket
350A1396G3 Hardware Kit For Control Unit Mounting Bracket
350A1396G4 Hardware Kit For Adapter Bracket (For Harley-Davidson Motorcycles)
344A4757P2 Nameplate (Ericsson Label)
344A3723P11 Motorcycle Version Label
19A703965P2 Alternator Filter
19B802554P23 Control Cable (USA Version)
19B802554P24 Accessory Cable
19B802622P2 Power Cable (USA Version)
19B802671P1 Remote Mount Front Cover
19B802672P1 Radio Mounting Bracket (USA Version)
19B803225P1 Foam Pad Cover
188D6464P1 Motorcycle Case (Black)
188D6437P1 Case/Antenna Bracket
188D6438P1 Adapter Bracket (for Harley-Davidson Motorcycles)
350A1396G1 Hardware Kit For Motorcycle Case
350A1396G2 Hardware Kit For Case/Antenna Bracket
350A1396G3 Hardware Kit For Control Unit Mounting Bracket
350A1396G4 Hardware Kit For Adapter Bracket (For Harley-Davidson Motorcycles)
PARTS LIST
Option D2ZB5L: Scan Control Unit, 344A4581P2
Option D2ZB5M: System Control Unit, 344A4581P4
Option D2ZB5N: Scan Control Unit, 344A4581P2
Option D2ZB5P: System Control Unit, 344A4581P4
41

Motorcycle Radio Case Assembly
(188D6465, Sh.1 Rev. 3)
40
GENERALINFORMATION
This manual contains instructions for installing the ORION mobile radio,
ORION Control Unit, and associated hardware on a motorcycle. The
instructions in this manual are typical installation instructions, and are not
intended to cover all makes and models of motorcycles.
Finalinstallationoftheradioequipmentislefttothediscretionoftheradio
installer.
To simplify installation and minimize difficulties, it is suggested that the
installer read the entire manual prior to installation. Figure 1 shows a typical
motorcycle installation.
RELATED DOCUMENTATION
ORION Mobile Radio, Scan & System (136-174 MHz) . . . . LBI-38903
ORION Mobile Radio, Scan & System (403-512 MHz) . . . . LBI-38904
ORION Mobile Radio, Scan & System (800 MHz) . . . . . . LBI-38902
ORION Mobile Radio, Scan & System (900 MHz) . . . . . . LBI-38906
OPTIONSANDACCESSORIES
All available options and accessories applicable to factory installed
motorcycle installations are defined below. NOTE: These options do not
includean ORION radiooran ORIONControlUnit. TheORIONmobileradio
and control unit must be ordered separately and then factory modified to adapt
it for motorcycle applications. Applicable hardware is included with each
option.
D2ZB5L ORION Mobile Radio w/Scan Control Unit, (USA Version, GE
labels)
D2ZB5M ORION Mobile Radio w/System Control Unit, (USA Version,
GE labels)
Ericsson Inc. does not assume liability for possible degradation of the
radio or motorcycle performance due to mounting procedures.
NOTE
5