ESAB Cro User manual

Crossbow Installation
Article Number: 0560956420
Revision Date: April 30, 2015
Revision Number: 00
Language: ENG
Quick Start Guide
Refer to Crossbow Instruction Manual
for detailed installation instructions.

CROSSBOW QUICK-START GUIDE
1Check Package Contents
Carefully check the content of the package, and identify which components will be used.
Central Unit
Rail Track
Cross Beam
Plasma Torch Holders
(One clamp is pre-installed on
Cross Beam)
Torch Lifter
Plasma Touch Cable (2-pin) Plasma Interface Cable (6-pin to 14-pin)
Torch Holder
Required for use with Plasma torch
Required for all Crossbow installations

INSTALLATION
Stabilizer Feet
3 included with 5x10 machine
2 included with 4x4 machine
M8 Screws
12 included with 5x10 machine
8 included with 4x4 machine
Bumper Stops (2)
M6 x 40 Screws (2)
Power Cable Lift/Solenoid Cable (4-pin)
Second Torch Holder
Oxy-Fuel Torch
Adaptor
Torch Lifter
Spacer
Required for use with Oxy-Fuel torch
Required when installing BOTH Oxy-Fuel
AND Plasma torches on same machine.
M6 Torch Lifter
Mounting Screw
M6 Torch Holder
Mounting Screw

CROSSBOW QUICK-START GUIDE
2Basic Machine Assembly
Attach Stabilizer Feet to bottom of Rail Track using M8 screws.
Slide Central Unit onto Rail Track.
STEP 1
STEP 2

INSTALLATION
Install Bumper Stops to Rail Track using M6x40 Screws.
Slide Cross Beam through the Central Unit.
STEP 3
STEP 4
Remove existing screw from last
hole at each end of the rail. Take
care not to loose track of the nut
in the slot of the extrusion. Do
not over-tighten screw, it will
bottom out in the extrusion.

CROSSBOW QUICK-START GUIDE
2Basic Machine Assembly (Continued)
STEP 5
STEP 6
Mount Torch Holder and Mount Motorized Torch Lifter to end of Cross Beam.
Connect Lift/Solenoid Cable and Power Cable
Connect Lift/Solenoid Cable
between the 4-Pin connector
on back of the Crossbow, and
the 4-Pin connector ad the
end of the Cross-Beam.

INSTALLATION
STEP 1
STEP 2
3Optional Oxy-Fuel Torch Assembly
Assemble and install Oxy-Fuel Torch
Connect Oxy-Fuel Supply Hoses.
Connect gas supply hoses to
regulated supply of oxygen and
fuel gas.
Insert oxy-fuel torch into torch
holder using Oxy-Fuel Torch
Adaptor. Connect center oxygen
hose (Cutting Oxygen) to the
output of the solenoid valve.
Skip this section if not installing oxy-fuel torch with the Crossbow.

CROSSBOW QUICK-START GUIDE
4Optional Plasma System Assembly
STEP 1
STEP 2
Install Cable Holders
Install Plasma Torch with Torch Lead
Connect plasma torch lead to the
plasma power source as directed
in the plasma power source
instruction manual.
Skip this section if not installing plasma with the Crossbow.

INSTALLATION
STEP 3 Install Plasma Touch Cable
Connect black wire to
table or work ground.
Connect red wire to
torch shield.
Connect Plasma Touch
Cable to the 2-Pin connector
on back of Crossbow.

CROSSBOW QUICK-START GUIDE
STEP 4 Install Plasma Interface Cable
Connect Plasma Interface
Cable to the 14-pin
connector on the back of
the plasma power source.
Connect Plasma Interface
Cable to the 6-Pin connector
on back of Crossbow.