ESAB migmaster 215 pro User manual

Valid for serial no. 012, 0140349 301 164 101118
Migmasterr215 Pro
Instruction manual
Manuel d’instructions Instrucciones de uso

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Rights reserved to alter specifications without notice.
Rights reserved to alter specifications without notice.
Sous réserve de modifications sans avis préalable.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
ENGLISH 3..............................................
RANÇAIS 13.............................................
ESPAÑOL 23..............................................

ENGLISH
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TOCe
1 DIR CTIV 4........................................................
2 SAF TY 4...........................................................
3 INTRODUCTION 6...................................................
3.1 Equipment 6................................................................
4 T CHNICALDATA 6.................................................
5 INSTALLATION 7....................................................
5.1 Placing 7...................................................................
5.2 Electricalinstallation 7.......................................................
5.3 Mainspowersupply 8........................................................
6 OP RATION 9.......................................................
6.1 Connectionandcontroldevices 9.............................................
6.2 Switching--on and overheating protection 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Operation 10................................................................
6.4 Wirefeedpressure 10........................................................
7 MAINT NANC 11....................................................
7.1 Inspectionandcleaning 11....................................................
8 FAULTTRACING 12...................................................
9 ORD RINGOFSPAR PARTS 12......................................
DIAGRAM 34............................................................
W ARCOMPON NTS 39.................................................
ACC SSORI S 40.......................................................

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MM215Pe
1 DIR CTIV
D CLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source Migmasterr215 Pro from serial number 012, 014 are constructed and tested in
compliance with the standard EN 60974--1 /--5 and EN 60974--10 (Class A) in accordance with the
requirements of directive (2006/95/EC) and (2004/108/EEC).
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Kent Eimbrodt
Global Director
Equipment and Automation
Laxå 2010--03--24
2 SAF TY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the equipment when it is
started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from drafts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
SMake sure the return cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during operation.
GB

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MM215Pe
WARNING
Read and understand the instruction manual before installing or operating.
Arc welding and cutting can be injurious to yourself and others. Take precausions when welding.
Ask for your employer’s safety practices which should be based on manufacturers’ ha ard data.
ELECTRIC SHOCK - Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS - Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROT CT YOURS LF AND OTH RS!
CAUTION!
Read and understand the instruction manual before
installing or operating.
WARNING!
Do not use the power source for thawing fro en pipes.
CAUTION!
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human
health!
GB