ESAB Origo Mag C140 User manual

Valid for serial no. 6260349 301 114 071119
Mag C140/C150
Mag C170/C200/C250
Origo
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Instruction manual

ENGLISH
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TOCe
1 DIRECTIVE 3........................................................
2 AFETY 3...........................................................
3 INTRODUCTION 5...................................................
3.1 Equipment 5................................................................
4 TECHNICALDATA 5.................................................
5 IN TALLATION 7....................................................
5.1 Placing 7...................................................................
5.2 Assem lyofcomponents 7...................................................
5.3 Electricalinstallation 9.......................................................
5.4 Mainspowersupply 10........................................................
6 OPERATION 10.......................................................
6.1 Connectionandcontroldevices 11.............................................
6.2 Weldingwithoutgas 12.......................................................
6.3 Wirefeedpressure 12........................................................
6.4 Replacingandinsertingwire 12................................................
6.5 Overheatingprotection 13.....................................................
7 MAINTENANCE 13....................................................
7.1 Inspectionandcleaning 13....................................................
8 FAULTTRACING 14...................................................
9 ORDERINGOF PAREPART 14......................................
DIAGRAM 15............................................................
WEARCOMPONENT 21.................................................
WEARCOMPONENT 22.................................................
ACCE ORIE 23.......................................................

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1 DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source OrigoTM Mag C140/C150/C170/C200/C250 from serial num er 626 are constructed
and tested in compliance with the standard EN 60974--1 and EN 60974--10 in accordance with the
requirements of directive (2006/95/EC) and (2004/108/EEC).
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Kent Eim rodt
Glo al Director
Equipment and Automation
Laxå 2007--01--17
2 AFETY
Users of ESAB welding equipment have the ultimate responsi ility for ensuring that anyone who
works on or near the equipment o serves all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should e o served in addition to the standard regulations that apply to the workplace.
All work must e carried out y trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must e familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorised person is stationed within the working area of the equipment when it is
started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Se suita le for the purpose
Se free from draughts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, racelets, rings, etc., which could ecome
trapped or cause urns.
5. General precautions
SMake sure the return ca le is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must e clearly marked and close at hand.
SLu rication and maintenance must not e carried out on the equipment during operation.
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WARNING!
Read and understand the instruction manual
efore installing or operating.
WARNING
READ AND UNDER TAND THE IN TRUCTION MANUAL BEFORE IN TALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOU TO YOUR ELF AND OTHER . TAKE PRECAU-
TION WHEN WELDING. A K FOR YOUR EMPLOYER’ AFETY PRACTICE WHICH HOULD BE
BA ED ON MANUFACTURER ’ HAZARD DATA.
ELECTRIC HOCK -- Can kill
SInstall and earth the welding unit in accordance with applica le standards.
SDo not touch live electrical parts or electrodes with are skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUME AND GA E -- Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or oth, to take fumes and gases away from your reathing zone
and the general area.
ARC RAY -- Can injure eyes and burn skin.
SProtect your eyes and ody. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect ystanders with suita le screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflamma le materials near y.
NOI E -- Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn ystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOUR ELF AND OTHER !
Do not use the power source for thawing frozen pipes.
WARNING!
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In o servance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must e collected separately and returned to an
environmentally compati le recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
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3 INTRODUCTION
OrigoTM Mag C140/C150/C170/C200/C250 are step controlled power sources in a compact design,
intended for welding with solid steel, stainless steel or aluminium wire as well as tu ular wire with or
without shielding gas.The possi ility of welding with homogeneous wire/shielding gas and welding with
gasless tu ular wire is o tained y switching the + and -- connections on the switching terminal y the
wire feed unit.
E AB’s accessories for the product can be found on page 23.
3.1 Equipment
The power source is supplied with:
SWelding gun
SReturn ca le with return clamp
SShelf for gas cylinder
SInstruction manual
4 TECHNICAL DATA
OrigoTM Mag C140 OrigoTM Mag C150 OrigoTM Mag C170
Voltage 220--230V, 1∼50/60Hz 220--230V, 1∼50/60Hz 220--230V, 1∼50/60Hz
Permissible load at
100% duty cycle 42A/16,1V 67A/17,4V 76A/17,8V
60 % duty cycle 54A/16,7V 86A/18,3V 98A/18,9V
@ % duty cycle 67A/17,4V @ 40% 95A/18,7V @ 50% 150A/21,8V @ 25%
20 % duty cycle 100A/13,0V 150A/13,8V 170A/19,3V
etting range (DC) 35A/15,7V--67A/17,4V
(100A/13,0V)
35A/15,7V--95A/18,7V
(150A/13,8V)
30A/15,5V--150A/19,3
V (170A/19,3V)
Open circuit voltage 19,6--27,5V 18,5--30,5V 15,5--30,6V
Open circuit power 90W 100W 145W
Power factor at max load 0,92 0,91 0,90
Control voltage 220--230V, 50/60Hz 220--230V, 50/60Hz 42V, 50/60Hz
Wire feed speed 2,0--14m/min 2,0--14m/min 1,0--17m/min
Burnback time -- -- 0,02--0,25s
pot welding -- -- 0,2--2,5s
Welding gun connection fixed fixed EURO
Wire dimension range 0,6--0,8(Fe)
0,8(cored)
0,8(CuSi)
0,6--0,8(Fe)
0,8(cored)
0,8(CuSi)
0,6--0,8(Fe)
1,0(Al)
0,8(cored)
0,8--1,0(CuSi)
Max diameter/weight
of wire bobin 200mm/5kg 200mm/5kg 300mm/15kg
Dimensions lxwxh 650x300x550 650x300x550 860x420x730
Weight 25kg 37,5kg 59kg
Operating temperature --10 ÷+40oC --10 ÷+40oC --10 ÷+40oC
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Enclosure class IP 23 IP 23 IP 23
Application classifica-
tion
OrigoTM Mag C200 OrigoTM Mag C250
Voltage 220--230V, 1∼50/60Hz 220--230V, 1∼50/60Hz
Permissible load at
100% duty cycle 90A/18,5V 110A/19,5V
60 % duty cycle 115A19,7V 140A/21,0V
@ % duty cycle 150A/21,5V @ 35% 200A/24,0V @ 30%
20 % duty cycle 200A/18,0V 250A/21,0V
etting range (DC) 30A/15,5V--150/21,5
(200A/18V)
40A/16,0V--200A/24,0V
(250A/21,0V)
Open circuit voltage 17,5--33,0V 19,0--41,5V
Open circuit power 240W 200W
Power factor at max load 0,83 0,92
Control voltage 42V, 50/60Hz 42V, 50/60Hz
Wire feed speed 1,0--17m/min 1,9--19m/min
Burnback time 0,02--0,25s 0--0,25s
pot welding 0,2--2,5s 0,2--2,5s
Welding gun connection EURO EURO
Wire dimension range 0,6--1,0(Fe)
1,0(Al)
0,8--1,0(cored)
0,8--1,0(CuSi)
0,6--1,2(Fe)
1,0--1,2(Al)
0,8--1,2(cored)
0,8--1,0(CuSi)
Max diameter/weight
of wire bobin 300mm/15kg 300mm/15kg
Dimensions lxwxh 860x420x730 860x420x730
Weight 68kg 94kg
Operating temperature --10 ÷+40oC --10 ÷+40oC
Enclosure class IP 23 IP 23
Application classifica-
tion
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration y solid
o jects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The sym ol indicates that the power source is designed for use in areas with increased
electrical hazard.
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5 IN TALLATION
The installation must be executed by a professional
Note!
Connect the power source to the electricity mains with a network impedance of (C150 -- 0,419, C170 --
0,28 , C200 -- 0,203, C250 -- 0,212) ohm or lower. If the network impedance is higher, there is a risk of
flicker in the illuminators.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsi ility to take adequate precautions.
5.1 Placing
Position the welding power source such way that its cooling air inlets and outlets are
not o structed.
5.2 Assembly of components
For packing and shipment of the machine the wheels are detached from the unit.
Before use attach the wheels according to instruction.
WARNING!
5.2.1 OrigoTM Mag C140
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5.2.2 OrigoTM Mag C150
1.
3.
2.
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5.2.3 OrigoTM Mag C170/C200/C250
1.
3.
2.
5.3 Electrical installation
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5.4 Mains power supply
Check that the unit is connected to the correct mains power supply voltage, and that it is protected y
the correct fuse size. A protective earth connection must e made, in accordance with regulations.
Rating plate with supply connection data
OrigoTM
Mag C140 OrigoTM Mag C150 OrigoTM Mag C170 OrigoTM Mag C200 OrigoTM Mag C250
Voltage V 220--230V,
1∼50/60Hz
220--230V,
1∼50/60Hz
220--230V,
1∼50/60Hz
220--230V,
1∼50/60Hz
220--230V,
1∼50/60Hz
Current A
at 100% duty cycle 5,4 9,6 10,4 14,3 16,6
at 60% duty cycle 7,6 12,9 15,0 17,6 23,4
at @% duty cycle 10,2A @40% 15,2 @ 50% 26,5 @ 25% 26,2 @ 35% 38,7 @ 30%
at 20% duty cycle 13,8 22,6 29 32,5 47,5
Cable area mm2
22
23 x 1.5 3 x 1.5 3 x 1.5 3 x 2.5 3 x 4,0
Fuse slow A10 10 16 16 35
NB: The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. They may not be applicable in other countries: make sure that the cable area and fuse
sizes comply with the relevant national regulations.
6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 3 Read through before you start using the equipment!
WARNING!
Rotating parts can cause injury, take great care.
To prevent the reel sliding off the hu : Lock the reel in place y turning
the red kno as shown on the warning la el attached next to the hu .
WARNING!
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