ESAB Renegade ES 210i User manual

Renegade
ES 210i
Instruction manual
0463 856 001  GB  20230310 Valid for: HA 203 YY-XXXXXX

TABLE OF CONTENTS
0463 856 001 -4- © ESAB AB 2023
1 SAFETY ...................................................................................................................................... 5
1.1 Meaning of symbols .................................................................................................... 5
1.2 Safety precautions ..................................................................................................... 5
2 INTRODUCTION ......................................................................................................................... 9
2.1 Equipment.................................................................................................................... 9
3 TECHNICAL DATA ..................................................................................................................... 10
3.1 ECO design information ............................................................................................. 12
4 INSTALLATION........................................................................................................................... 13
4.1 Location........................................................................................................................ 13
4.2 Lifting instructions ...................................................................................................... 14
4.3 Mains supply................................................................................................................ 14
5 OPERATION ............................................................................................................................... 16
5.1 Overview ...................................................................................................................... 16
5.2 Connections and control devices .............................................................................. 16
5.3 TIG welding .................................................................................................................. 17
5.4 MMA welding................................................................................................................ 17
5.5 Connecting welding and return cables ..................................................................... 17
5.6 Turning the power on/off ............................................................................................ 17
5.7 Fan control................................................................................................................... 18
5.8 Thermal protection ...................................................................................................... 18
5.9 Remote control ............................................................................................................ 18
5.10 Functions and symbols .............................................................................................. 19
5.11 Setting panel ................................................................................................................ 20
5.11.1 Navigation .......................................................................................................... 21
5.12 MMA settings ............................................................................................................... 21
5.12.1 Hidden MMA functions ....................................................................................... 22
5.12.2 Measured values ................................................................................................ 22
5.13 MMA functions explanation........................................................................................ 22
6 MAINTENANCE.......................................................................................................................... 23
6.1 Routine maintenance .................................................................................................. 23
6.2 Cleaning instruction.................................................................................................... 24
7 TROUBLESHOOTING ................................................................................................................ 27
8 ERROR CODES.......................................................................................................................... 28
8.1 Error code descriptions .............................................................................................. 28
9 ORDERING SPARE PARTS ....................................................................................................... 29
From serial number HA203-xxxx-xxxx ............................................................................................... 30
ORDERING NUMBERS ......................................................................................................................... 31
ACCESSORIES ..................................................................................................................................... 32

1  SAFETY
0463 856 001 -5- © ESAB AB 2023
1 SAFETY
1.1 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate, serious
personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual and follow
all labels, employer´s safety practices and Safety Data Sheets
(SDSs).
1.2 Safety precautions
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be observed
in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the equipment.
Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the
operator and damage to the equipment.
1. Anyone who uses the equipment must be familiar with:
• its operation
• location of emergency stops
• its function
• relevant safety precautions
• welding and cutting or other applicable operation of the equipment
2. The operator must ensure that:
• no unauthorised person is stationed within the working area of the
equipment when it is started up
• no-one is unprotected when the arc is struck or work is started with the
equipment
3. The workplace must:
• be suitable for the purpose
• be free from drafts