ESAB Aristo WeldCloud Mig U5000i User manual

Valid for serial no. 620--xxx--xxxx0459 291 127 060830
Mig U5000i
Aristot
400 V version
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 16..............................................

Ðóññêèé
TOCr -- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 Îáîðóäîâàíèå 6...........................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................
4ÓÑÒÀÍÎÂÊÀ 7.......................................................
4.1 Èíñòðóêöèè ïî ïîäúåìó 8..................................................
4.2 Ðàçìåùåíèå 8.............................................................
4.3 Ñåòü ýëåêòðîïèòàíèÿ 8.....................................................
4.4 Íàãðóçî÷íûé ðåçèñòîð 9...................................................
4.5 Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè 9.......................
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 11...............................................
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 11.....................................
5.2 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ 12............................................
5.3 Óïðàâëåíèå âåíòèëÿòîðàìè 12...............................................
5.4 Çàùèòà îò ïåðåãðåâà 12.....................................................
5.5 Áëîê îõëàæäåíèÿ 12........................................................
5.6 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ 13........................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 13.................................
6.1 Î÷èñòêà âîçäóøíîãî ôèëüòðà 14.............................................
6.2 Ïîïîëíåíèå îõëàæäàþùåé æèäêîñòè 14.....................................
7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 14.................................
8 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 15.................
ÑÕÅÌÀ 28..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 31.....................................................
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 32........................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 33...........................

bu15d1ra -- 4 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
Sèíñòðóêöèè ïî ýêñïëóàòàöèè
Sðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
Síàçíà÷åíèå îáîðóäîâàíèÿ
Sïðàâèëà òåõíèêè áåçîïàñíîñòè
Sòåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
Sóäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
Sçàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
Sîòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
Síå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
SÂî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
SÏðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
SÏðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
SÐàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
SÂ ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
SÇàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
ÂÍÈÌÀÍÈÅ!
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
RU

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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
SÑâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
SÍå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
SÎáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
SÎáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
SÈñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
SÄëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
SÇàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
SÄëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
SÈñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
SÏðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
SÏðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
2 ÂÂÅÄÅÍÈÅ
Áëîê Mig U5000i ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ïèòàíèÿ äëÿ ýëåêòðîäóãîâîé
ñâàðêè â ñðåäå çàùèòíîãî ãàçà îáû÷íîé ñâàðî÷íîé ïðîâîëîêîé (MIG), ëèáî
áåç ãàçà ñ èñïîëüçîâàíèåì ïðîâîëîêè ñ ôëþñîì (MAG), ëèáî âîëüôðàìîâûì
ýëåêòðîäîì â ñðåäå èíåðòíîãî ãàçà (TIG), íî ìîæåò áûòü òàêæå èñïîëüçîâàí
äëÿ ñâàðêè ïîêðûòûì ýëåêòðîäîì (MMA).
Ïîñòàâëÿþòñÿ äâà âàðèàíòà ýòîãî èñòî÷íèêà ïèòàíèÿ:
SMig 5000i áåç áëîêà îõëàæäåíèÿ
SMig 5000i ñ áëîêîì îõëàæäåíèÿ
Ïðèìå÷àíèå:  äàííîì Ðóêîâîäñòâå îïèñûâàåòñÿ Mig 5000i ñ áëîêîì
îõëàæäåíèÿ.
Èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ ñ áëîêàìè ïîäà÷è
ïðîâîëîêè Feed 3004 èëè Feed 4804.
Âñå óñòàâêè çàäàþòñÿ â áëîêå ïîäà÷è ïðîâîëîêè èëè â áëîêå óïðàâëåíèÿ U8.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 33.
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2.1 Îáîðóäîâàíèå
Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ â êîìïëåêòå ñ íàãðóçî÷íûì ðåçèñòîðîì, 5m
îáðàòíîãî êàáåëÿ è Ðóêîâîäñòâîì ïî ýêñïëóàòàöèè.
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Mig U5000i
Íàïðÿæåíèå ñåòè ïèòàíèÿ 400 Â, ±10%, 3∼50/60 Ãö
Ïåðâè÷íûé òîê
Iìàêñ. MIG/MAG
Imax (MA
Iìàêñ. TIG
39 À
40 À
31 À
Ïîòðåáëÿåìàÿ ìîùíîñòü õîëîñòîãî õîäà â ðåæèìå
ýíåðãîñáåðåæåíèÿ, 6,5 ìèí ïîñëå ñâàðêè 50 Âò
Äèàïàçîí íàïðÿæåíèÿ/òîêà
MIG/MAG
MMA
TIG
8-60 Â / 16-500 À
16-500 À
4-500 À
Äîïóñòèìàÿ íàãðóçêà ïðè MIG/MAG
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60 %
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100% 500 À / 39 Â
400 À / 34 Â
Äîïóñòèìàÿ íàãðóçêà ïðè äóãîâîé ñâàðêå ïîêðûòûì
ýëåêòðîäîì MMA
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60 %
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100%
500 À / 40 Â
400 À / 36 Â
Äîïóñòèìàÿ íàãðóçêà ïðè TIG.
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60 %
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100% 500 À / 30 Â
400 À / 26 Â
Êîýôôèöèåíò ìîùíîñòè ïðè ìàêñèìàëüíîì òîêå 0.85
Êïä ïðè ìàêñèìàëüíîì òîêå 86 %
Íàïðÿæåíèå õîëîñòîãî õîäà
MIG/MAG
MMA
TIG
72 -88 Â
68 -80 Â
72 -88 Â
Ðàáî÷àÿ òåìïåðàòóðà îò -10 äî +40˚C
Ãàáàðèòíûå ðàçìåðû, ÄxØxÂ
ñ áëîêîì îõëàæäåíèÿ 625 x 394 x 496 ìì 625 x 394 x 776 ìì
Íåïðåðûâíî äåéñòâóþùåå ñðåäíåâçâåøåííîå
çâóêîâîå äàâëåíèå <70 äÁ
Ìàññà
ñ áëîêîì îõëàæäåíèÿ 69 êã 89 êã
Êëàññ èçîëÿöèè òðàíñôîðìàòîðà H
Êëàññ çàùèòû êîðïóñà IP 23
Êëàññ ïðèìåíåíèÿ
Áëîê îõëàæäåíèÿ
Ìîùíîñòü îõëàæäåíèÿ 2500 Âò ïðè ðàçíèöå òåìïåðàòóð 40˚Cèðàñõîäå1,5
ë/ìèí
Îõëàæäàþùàÿ æèäêîñòü 50% âîäà / 50% ãëèêîëü
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Áëîê îõëàæäåíèÿ
Êîëè÷åñòâî îõëàæäàþùåé
æèäêîñòè 5,5 ë
Ìàêñèìàëüíûé ðàñõîä âîäû 2,0 ë/ìèí
Ìàêñèìàëüíîå êîëè÷åñòâî
ñâàðî÷íûõ ïèñòîëåòîâ / ãîðåëîê
ñ âîäÿíûì îõëàæäåíèåì,
êîòîðîå ìîæåò áûòü
ïîäñîåäèíåíî
äâà ñâàðî÷íûõ ïèñòîëåòà MIG (äóãîâàÿ ñâàðêà
ïëàâÿùèìñÿ ìåòàëëè÷åñêèì ýëåêòðîäîì â ñðåäå
èíåðòíîãî ãàçà) èëè îäíà ñâàðî÷íàÿ ãîðåëêà TIG
(äóãîâàÿ ñâàðêà âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå
èíåðòíîãî ãàçà) è îäèí ñâàðî÷íûé ïèñòîëåò MIG
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
Âíèìàíèå!
Ïðèñîåäèíèòü èñòî÷íèê ïèòàíèÿ ê ýëåêòðè÷åñêîé ñåòè ñ ïîëíûì ñîïðîòèâëåíèåì 0.190 Îì
èëè íèæå. Åñëè ïîëíîå ñîïðîòèâëåíèå ñåòè âûøå, âîçíèêàåò ðèñê ìèãàíèÿ îñâåòèòåëüíûõ
ïðèáîðîâ.
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4.1 Èíñòðóêöèè ïî ïîäúåìó
Ñ èñòî÷íèêîì ïèòàíèÿ Ñ òåëåæêîé è èñòî÷íèêîì
ïèòàíèÿ Ñòåëåæêîé2èèñòî÷íèêîì ïèòàíèÿ
4.2 Ðàçìåùåíèå
Ðàçìåñòèòå ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû åãî
âîçäóõîçàáîðíûå è âûïóñêíûå îòâåðñòèÿ íå áûëè çàãðàæäåíû.
4.3 Ñåòü ýëåêòðîïèòàíèÿ
Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí
ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Íåîáõîäèìî
îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåòñòâèè ñ
äåéñòâóþùèìè íîðìàìè.
Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ.
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Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ ïëîùàäü
ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé
Mig U5000i 400 V 3μ50 Hz
Íàïðÿæåíèå ñåòè ïèòàíèÿ 400 Â
Ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ
ñèëîâîãî êàáåëÿ ïèòàíèÿ, ìì24G6
Ôàçíûé òîê, I ñðåäíåêâàäðàòè÷íîå
äåéñòâóþùåå çíà÷åíèå 31 À
Ïðåäîõðàíèòåëü
Óñòîé÷èâûé ê ïåðåíàïðÿæåíèÿì
Òèï C, ìèíèàòþðíûé âûêëþ÷àòåëü 35 À
40 À
Ïðèìå÷àíèå:
Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâûõ êàáåëåé è íîìèíàëû
ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò øâåäñêèì íîðìàì. Îíè ìîãóò îêàçàòüñÿ íåïðèìåíèìû â
äðóãèõ ñòðàíàõ: óáåäèòåñü â òîì, ÷òî ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé è íîìèíàëû
ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò ñîîòâåòñòâóþùèì íàöèîíàëüíûì íîðìàì.
4.4 Íàãðóçî÷íûé ðåçèñòîð
×òîáû èçáåæàòü âîçíèêíîâåíèÿ ïîìåõ, êîíöû øèíû
öåïè óïðàâëåíèÿ (CAN) äîëæíû áûòü ñíàáæåíû íàãðóçî÷íûìè
ðåçèñòîðàìè.
Îäèí êîíåö øèíû CAN ïîäêëþ÷åí ê ïàíåëè óïðàâëåíèÿ,
êîòîðàÿ ñíàáæåíà îáÿçàòåëüíûì íàãðóçî÷íûì ðåçèñòîðîì.
Äðóãîé êîíåö ïîäêëþ÷åí ê èñòî÷íèêó ïèòàíèÿ è äîëæåí áûòü
ñíàáæåí íàãðóçî÷íûì ðåçèñòîðîì, êàê ïîêàçàíî íà ðèñóíêå ñïðàâà.
4.5 Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè
ÏðèïîìîùèáëîêàóïðàâëåíèÿU8èáëîêîâïîäà÷èïðîâîëîêèáåçïàíåëè
óïðàâëåíèÿ (Ì0) ìîæíî óïðàâëÿòü îò îäíîãî èñòî÷íèêà ýëåêòðîïèòàíèÿ
áëîêàìè ïîäà÷è ïðîâîëîêè äî 4 øòóê.
Ìîæíî âûáðàòü ëþáîé âàðèàíò èç ñëåäóþùèõ ñîåäèíåíèé:
S1 ñâàðî÷íàÿ ãîðåëêà TIG è 1 ñâàðî÷íûé ïèñòîëåò MIG (òðåáóåòñÿ
óíèâåðñàëüíûé èñòî÷íèê ýëåêòðîïèòàíèÿ)
S2 ñâàðî÷íûõ ïèñòîëåòà MIG
S1 ñâàðî÷íàÿ ãîðåëêà TIG è 3 ñâàðî÷íûõ ïèñòîëåòà MIG (òðåáóåòñÿ
óíèâåðñàëüíûé èñòî÷íèê ýëåêòðîïèòàíèÿ)
S4 ñâàðî÷íûõ ïèñòîëåòà MIG
Ïðè âûïîëíåíèè ñâàðêè ïðè ïîìîùè ñâàðî÷íûõ ïèñòîëåòîâ MIG ñ âîäÿíûì
îõëàæäåíèåì íà âñåõ òðåõ áëîêàõ ïîäà÷è ïðîâîëîêè, äëÿ 2 äîïîëíèòåëüíûõ
ñâàðî÷íûõ ïèñòîëåòîâ ðåêîìåíäóåòñÿ ïîäñîåäèíèòü îòäåëüíûé óçåë
îõëàæäåíèÿ.
Ìû ðåêîìåíäóåì ïîäñîåäèíÿòü ñâàðî÷íûå ïèñòîëåòû ïàðàëëåëüíî.
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Äâà áëîêà ïîäà÷è ïðîâîëîêè
Ïðè ñîåäèíåíèè äâóõ áëîêîâ ïîäà÷è ïðîâîëîêè íåîáõîäèìî èìåòü
ñîåäèíèòåëüíûé êîìïëåêò, ñì. âñïîìîãàòåëüíîå îáîðóäîâàíèå íà ñòð. 33.
×åòûðå áëîêà ïîäà÷è ïðîâîëîêè
Ïðè ñîåäèíåíèè ÷åòûðåõ áëîêîâ ïîäà÷è ïðîâîëîêè íåîáõîäèìî èìåòü
ñîåäèíèòåëüíûé êîìïëåêò íà òðè áëîêà è äîïîëíèòåëüíûé óçåë îõëàæäåíèÿ,
ñì. âñïîìîãàòåëüíîå îáîðóäîâàíèå íà ñòð. 33.
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5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1Ñîåäèíèòåëü äëÿ ïîäà÷è
îõëàæäàþùåé âîäû îò ñâàðî÷íîé
ãîðåëêè TIG - ÊÐÀÑÍÛÉ
10 Áåëàÿ èíäèêàòîðíàÿ ëàìïà - Èñòî÷íèê
ïèòàíèÿ ÂÊË. (ON)
2Ñîåäèíèòåëü ñ âîäÿíûì çàòâîðîì äëÿ
îõëàæäàþùåé âîäû ê ñâàðî÷íîé
ãîðåëêå TIG - ÃÎËÓÁÎÉ
11 Îðàíæåâàÿ èíäèêàòîðíàÿ ëàìïà -
Ïåðåãðåâ
3Çàëèâíîå îòâåðñòèå äëÿ îõëàæäàþùåé
âîäû 12 Ïðåäîõðàíèòåëü
4Ñîåäèíèòåëü äëÿ êàáåëÿ ñâàðî÷íîãî
òîêà (+) â ðåæèìå ñâàðêè MMA èëè
äëÿ îáðàòíîãî êàáåëÿ â ðåæèìå
ñâàðêè TIG
13 Ñîåäèíèòåëü äëÿ êàáåëÿ óïðàâëåíèÿ ê
áëîêó ïîäà÷è ïðîâîëîêè èëè
íàãðóçî÷íîìó ðåçèñòîðó
5Ñîåäèíèòåëü ïóëüòà äèñòàíöèîííîãî
óïðàâëåíèÿ 14 Ñîåäèíèòåëü ãàçîâîãî øëàíãà
6Ñîåäèíèòåëü äëÿ îáðàòíîãî êàáåëÿ (-)
èëè äëÿ êàáåëÿ ñâàðî÷íîãî òîêà â
ðåæèìå ñâàðêè TIG
15 Ñîåäèíèòåëü äëÿ êàáåëÿ ñâàðî÷íîãî
òîêà ê áëîêó ïîäà÷è ïðîâîëîêè
7Ñîåäèíèòåëü äëÿ ïîäà÷è ñèãíàëà ïóñêà
îò ñâàðî÷íîé ãîðåëêè 16 Ïîäêëþ÷åíèå îõëàæäàþùåé âîäû ê áëîêó ïîäà÷è ïðîâîëîêè - ÃÎËÓÁÎÉ
8Ñîåäèíèòåëü äëÿ ïîäà÷è ãàçà ê
ñâàðî÷íîé ãîðåëêå TIG 17 Ñîåäèíèòåëü äëÿ ïîäà÷è îõëàæäàþùåé âîäû îò áëîêà ïîäà÷è
ïðîâîëîêè - ÊÐÀÑÍÛÉ
9Ñåòåâîé âûêëþ÷àòåëü, 0 / 1 / ÏÓÑÊ
* ELP = Íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB, ñì. ïóíêò 5.5
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5.2 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ
Âêëþ÷èòå ïèòàíèå, ïîâåðíóâ âûêëþ÷àòåëü (7) â ïîëîæåíèå START (ÏÓÑÊ).
Îòïóñòèòå âûêëþ÷àòåëü, è îí âåðíåòñÿ â ïîëîæåíèå «1».
Åñëè òðåáóåòñÿ âðåìåííî îòêëþ÷èòü ïèòàíèå â ïðîöåññå ñâàðêè, à çàòåì
âíîâü âêëþ÷èòü åãî, òî èñòî÷íèê ïèòàíèÿ áóäåò îñòàâàòüñÿ îáåñòî÷åííûì äî
òåõ ïîð, ïîêà âûêëþ÷àòåëü ñíîâà íå áóäåò âðó÷íóþ ïîâåðíóò â ïîëîæåíèå
START (ÏÓÑÊ).
×òîáû âûêëþ÷èòü èñòî÷íèê ïèòàíèÿ, ïîâåðíèòå âûêëþ÷àòåëü â ïîëîæåíèå «0».
Åñëè èñòî÷íèê ïèòàíèÿ îòêëþ÷èòñÿ â ðåçóëüòàòå ñáîÿ ïî ïèòàíèþ èëè
îáû÷íîãî âûêëþ÷åíèÿ âðó÷íóþ, òî ïàðàìåòðû ñâàðêè áóäóò ñîõðàíåíû, òàê
÷òî èõ ìîæíî áóäåò èñïîëüçîâàòü ïðè ñëåäóþùåì âêëþ÷åíèè óñòðîéñòâà.
5.3 Óïðàâëåíèå âåíòèëÿòîðàìè
Âåíòèëÿòîðû èñòî÷íèêà ïèòàíèÿ ïðîäîëæàþò ðàáîòàòü â òå÷åíèå 6,5 ìèí
ïîñëå ïðåêðàùåíèÿ ñâàðêè, è áëîê ïåðåêëþ÷àåòñÿ â ðåæèì
ýíåðãîñáåðåæåíèÿ. Ïðè âîçîáíîâëåíèè ñâàðêè âåíòèëÿòîðû âíîâü íà÷íóò
ðàáîòàòü.
Âåíòèëÿòîðû ðàáîòàþò íà ïîíèæåííûõ îáîðîòàõ ïðè ñâàðî÷íûõ òîêàõ äî 180 A
èíàïîëíûõîáîðîòàõïðèáîëüøèõòîêàõ.
5.4 Çàùèòà îò ïåðåãðåâà
Èñòî÷íèê ïèòàíèÿ èìååò òðè öåïè çàùèòû îò òåïëîâîé ïåðåãðóçêè, êîòîðûå
ñðàáàòûâàþò ïðè íåäîïóñòèìîì âîçðàñòàíèè âíóòðåííåé òåìïåðàòóðû. Ïðè
ýòîì ïðåêðàùàåòñÿ ïîäà÷à ñâàðî÷íîãî òîêà è çàãîðàåòñÿ îðàíæåâàÿ
èíäèêàòîðíàÿ ëàìïà íà ëèöåâîé ïàíåëè óñòðîéñòâà. Êîãäà òåìïåðàòóðà
ñíèçèòñÿ, ðåëå âíîâü àâòîìàòè÷åñêè âêëþ÷àòñÿ.
5.5 Áëîê îõëàæäåíèÿ
Ïîäñîåäèíåíèå ëèíèè ïîäà÷è âîäû (ñâàðêà TIG)
Áëîê îõëàæäåíèÿ îáîðóäîâàí ñèñòåìîé ïðîâåðêè ELP (ESAB Logic Pump)
ïîäñîåäèíåíèÿ øëàíãîâ ïîäà÷è âîäû.
Âûêëþ÷àòåëü «Âêë./Âûêë.» (On/Off) èñòî÷íèêà ïèòàíèÿ äîëæåí íàõîäèòüñÿ â
ïîëîæåíèè «0» (Off) ïðè ïîäñîåäèíåíèè ñâàðî÷íîé ãîðåëêè TIG ñ âîäÿíûì
îõëàæäåíèåì.
Åñëè ïîäñîåäèíåíà ñâàðî÷íàÿ ãîðåëêà TIG, òî âîäÿíîé íàñîñ àâòîìàòè÷åñêè
íà÷èíàåò ðàáîòàòü, êîãäà ãëàâíûé âûêëþ÷àòåëü «Âêë./Âûêë.» ïîâåðíóò â
ïîëîæåíèå START (ÏÓÑÊ) è(èëè) êîãäà íà÷àò ïðîöåññ ñâàðêè. Ïîñëå
ïðåêðàùåíèÿ ñâàðêè íàñîñ ïðîäîëæàåò ðàáîòàòü â òå÷åíèå 6,5 ìèí, à çàòåì
ïåðåêëþ÷àåòñÿ â ðåæèì ýíåðãîñáåðåæåíèÿ.
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Ïîðÿäîê ðàáîòû ïðè ñâàðêå
×òîáû íà÷àòü ñâàðêó, ñâàðùèê íàæèìàåò ïóñêîâîé âûêëþ÷àòåëü ñâàðî÷íîãî
ïèñòîëåòà. Èñòî÷íèê ïèòàíèÿ âêëþ÷àåò áëîê ïîäà÷è ïðîâîëîêè è íàñîñ
ïîäà÷è îõëàæäàþùåé âîäû.
×òîáû îñòàíîâèòü ïðîöåññ ñâàðêè, ñâàðùèê îòïóñêàåò ïóñêîâîé âûêëþ÷àòåëü
ñâàðî÷íîãî ïèñòîëåòà. Ïîäà÷à ñâàðî÷íîãî òîêà ïðåêðàùàåòñÿ, îäíàêî íàñîñ
ïîäà÷è îõëàæäàþùåé âîäû ïðîäîëæàåò ðàáîòàòü â òå÷åíèå 6,5 ìèí, ïîñëå
÷åãî áëîê ïåðåêëþ÷àåòñÿ â ðåæèì ýíåðãîñáåðåæåíèÿ.
Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû
Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû îòêëþ÷àåò ñâàðî÷íûé òîê ïðè
îòñóòñòâèè îõëàæäàþùåé æèäêîñòè è âûâîäèò ñîîáùåíèå îá îøèáêå íà
ïàíåëü óïðàâëåíèÿ. Ýòî çàùèòíîå óñòðîéñòâî ïîñòàâëÿåòñÿ êàê
äîïîëíèòåëüíàÿ ïðèíàäëåæíîñòü.
5.6 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ
Âåðñèÿ ïðîãðàììû â U8 äîëæíà áûòü 1.20 èëè âûøå. Äëÿ íàäëåæàùåãî
ôóíêöèîíèðîâàíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ íà ìàøèíàõ ñî âñòðîåííûìè
ïàíåëÿìè óïðàâëåíèÿ äîëæíà áûòü óñòàíîâëåíà âåðñèÿ ïðîãðàììíîãî
îáåñïå÷åíèÿ 1.21 èëè âûøå.
Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ ïîäêëþ÷åí, èñòî÷íèê ïèòàíèÿ è áëîê
ïîäà÷è ïðîâîëîêè íàõîäÿòñÿ â ðåæèìå äèñòàíöèîííîãî óïðàâëåíèÿ; êíîïêè è
ðó÷êè áëîêèðóþòñÿ. Ðåãóëèðîâêó âñåõ ôóíêöèé ìîæíî âûïîëíèòü òîëüêî ïðè
ïîìîùè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ.
Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ íå èñïîëüçóåòñÿ, åãî âìåñòå ñ
àäàïòåðîì ñëåäóåò îòñîåäèíèòü îò èñòî÷íèêà ïèòàíèÿ è áëîêà ïîäà÷è
ïðîâîëîêè, êîòîðûå â ïðîòèâíîì ñëó÷àå áóäóò ïðîäîëæàòü ðàáîòàòü â ðåæèìå
äèñòàíöèîííîãî óïðàâëåíèÿ.
Ïîäðîáíûå ñâåäåíèÿ î ðàáîòå ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ ïðèâåäåíû
â èíñòðóêöèÿõ ïî ýêñïëóàòàöèè ïàíåëè óïðàâëåíèÿ.
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî âûïîëíÿòüñÿ ïðîôåññèîíàëüíî
ïîäãîòîâëåííûì ïåðñîíàëîì.
Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),
èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ðàáîòû.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
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6.1 Î÷èñòêà âîçäóøíîãî ôèëüòðà
SÐàçáëîêèðóéòå âåðõíþþ êðûøêó ñ
ïûëåóëàâëèâàþùèì ôèëüòðîì
(1).
SÎòêèíüòå âåðõíþþ êðûøêó (2).
SÈçâëåêèòå ïûëåóëàâëèâàþùèé
ôèëüòð (3).
SÏðîäóéòå åãî íà÷èñòî ñæàòûì
âîçäóõîì íèçêîãî äàâëåíèÿ.
SÓñòàíîâèòå ôèëüòð íà ìåñòî,
ïîâåðíóâ åãî ñåòêîé ñ áîëåå
ìåëêèìè ÿ÷åéêàìè ê âåðõíåé êðûøêå (2).
SÇàêðîéòåâåðõíþþêðûøêóâìåñòåñôèëüòðîì.
6.2 Ïîïîëíåíèå îõëàæäàþùåé æèäêîñòè
Ðåêîìåíäóåòñÿ èñïîëüçîâàòü ñìåñü èç 50% âîäû è 50%
ýòèëåíãëèêîëÿ.
Äîëèâàéòå êàæäûé èç êîìïîíåíòîâ, ïîêà óðîâåíü
îõëàæäàþùåé æèäêîñòè íå äîñòèãíåò çàëèâíîãî
îòâåðñòèÿ.
ÑÎÁËÞÄÀÉÒÅ ÌÀÊÑÈÌÀËÜÍÓÞ ÎÑÒÎÐÎÆÍÎÑÒÜ!
Ñ îõëàæäàþùåé æèäêîñòüþ ñëåäóåò îáðàùàòüñÿ êàê ñ õèìè÷åñêèìè îòõîäàìè.
7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àòòåñòîâàííîãî ñïåöèàëèñòà ïî îáñëóæèâàíèþ,
ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå ïðîâåðêè.
Òèï íåèñïðàâíîñòè Äåéñòâèÿ:
Îòñóòñòâèå äóãè SÏðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
SÏðîâåðüòå, ïðåäîõðàíèòåëü.
Ïðåðûâàíèå ñâàðî÷íîãî òîêà
âî âðåìÿ ñâàðêè
SÏðîâåðüòå, íå ñðàáîòàëè ëè ðåëå çàùèòû îò òåïëîâîé
ïåðåãðóçêè (ñðàáàòûâàíèå ðåëå îïðåäåëÿåòñÿ ïî
çàãîðàíèþ îðàíæåâîé ëàìïû íà ëèöåâîé ïàíåëè).
SÏðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.
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Òèï íåèñïðàâíîñòè Äåéñòâèÿ:
×àñòî ñðàáàòûâàþò ðåëå
çàùèòû îò òåïëîâîé
ïåðåãðóçêè.
SÏðîâåðüòå, íå çàñîðåíû ëè âîçäóøíûå ôèëüòðû.
SÓáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà ïèòàíèÿ (ò. å. ÷òî
óñòðîéñòâî ðàáîòàåò áåç ïåðåãðóçêè).
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
SÓáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû
òðåáóåìîãî òèïà.
SÏðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.
8 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
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TOCe
1 DIRECTIVE 17........................................................
2SAFETY 17...........................................................
3 INTRODUCTION 19...................................................
3.1 Equipment 19................................................................
4 TECHNICAL DATA 19.................................................
5 INSTALLATION 20....................................................
5.1 Lifting instructions 21.........................................................
5.2 Placing 21...................................................................
5.3 Mains power supply 21........................................................
5.4 Terminating resistor 22........................................................
5.5 Connection of multiple wire feed units 22........................................
6 OPERATION 24.......................................................
6.1 Connections and control devices 24............................................
6.2 Turning on the power source 25................................................
6.3 Fan control 25...............................................................
6.4 Overheating protection 25.....................................................
6.5 Cooling unit 25...............................................................
6.6 Remote control unit 26........................................................
7 MAINTENANCE 26....................................................
7.1 Cleaning the air filter 26.......................................................
7.2 Topping up the coolant 26.....................................................
8 FAULT TRACING 27...................................................
9 ORDERING OF SPARE PARTS 27......................................
DIAGRAM 28............................................................
ORDERING NUMBER 31.................................................
SPARE PARTS LIST 32...................................................
ACCESSORIES 33.......................................................

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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source Mig U5000i from serial number 620 complies with standard IEC/EN 60974--1, in ac-
cordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with stan-
dard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and adden-
dum (93/68/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Kent Eimbrodt
Global Director Equipment and Automation
ESAB AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
Laxå 2006--05--22
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the equipment when it is
started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from drafts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
SMake sure the return cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
Do not use the power source for thawing frozen pipes.
WARNING!
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
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3 INTRODUCTION
The Mig U5000i is a MIG/MAG / TIG welding power source, which can also be used
for MMA welding.
There are two variants of the power source:
SMig U5000i without cooling unit
SMig U5000i with cooling unit.
NB: These instructions describe a Mig U5000i with a cooling unit.
The power source is intended for use with the Feed 3004 or Feed 4804 wire feed
units.
All the settings are made from the wire feed unit or control box U8.
ESAB’s accessories for the product can be found on page 33.
3.1 Equipment
The power source is supplied complete with terminating resistor, 5m return cable
and instruction manual.
4 TECHNICAL DATA
Mig U5000i
Mains voltage 400V, ±10%, 3∼50/60 Hz
Primary current
Imax MIG/MAG
Imax MMA
Imax TIG
39 A
40 A
31 A
No--load power demand when in the energy--saving mode,
6.5 min. after welding 50 W
Voltage/current range
MIG/MAG
MMA
TIG
8--60 V / 16--500 A
16-- 500 A
4 -- 500 A
Permissible load at MIG/MAG
60 % duty cycle
100% duty cycle 500 A / 39 V
400 A / 34 V
Permissible load at MMA
60 % duty cycle
100% duty cycle 500 A / 40 V
400 A / 36 V
Permissible load at TIG
60 % duty cycle
100% duty cycle 500 A / 30 V
400 A / 26 V
Power factor at maximum current 0.85
Efficiency at maximum current 86 %
Open--circuit voltage
MIG/MAG
MMA
TIG
72 -- 88 V
68 -- 80 V
72 -- 88 V
Operating temperature -- 1 0 t o + 4 0 ˚C
Dimensions, lxwxh
with cooling unit 625 x 394 x 496 mm 625 x 394 x 776 mm
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Mig U5000i
Continual A--weighted sound pressure <70 db
Weight
with cooling unit 69 kg 89 kg
Insulation class transformer H
Enclosure class IP 23
Application class
Cooling unit
Cooling power 2500 W at 40˚C temp. difference and flow1.5
l/min
Coolant 50 % water / 50% glycol
Coolant quantity 5.5 l
Maximum water flow 2.0 l/min
Maximum number of water--cooled welding
guns/torches that may be connected two MIG welding guns or one TIG torch and one MIG welding gun
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
5 INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
Note!
Connect the power source to the electricity mains with a network impedance of 0.190 ohm or lower. If the
network impedance is higher, there is a risk of flicker in the illuminators.
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