ESAB Renegade ET 180iP User manual

Renegade
ET180iP, ET210iP
Instruction manual
0463 862 001  GB  20230310 Valid for: HA 204 YY-, HA 205 YY-XXXXXX

TABLE OF CONTENTS
0463 862 001 -4- © ESAB AB 2023
1 SAFETY ...................................................................................................................................... 5
1.1 Meaning of symbols .................................................................................................... 5
1.2 Safety precautions ..................................................................................................... 5
2 INTRODUCTION ......................................................................................................................... 9
2.1 Equipment.................................................................................................................... 9
3 TECHNICAL DATA ..................................................................................................................... 10
3.1 ECO design information ............................................................................................. 12
4 INSTALLATION........................................................................................................................... 13
4.1 Location........................................................................................................................ 13
4.2 Lifting instructions ...................................................................................................... 14
4.3 Mains supply................................................................................................................ 14
5 OPERATION ............................................................................................................................... 16
5.1 Connections and control devices .............................................................................. 16
5.2 TIG welding .................................................................................................................. 16
5.3 MMA welding................................................................................................................ 17
5.4 Connecting welding and return cables ..................................................................... 17
5.5 Turning the power on/off ............................................................................................ 17
5.6 Connect to cooler EC 1001 (ET 210iP only) .............................................................. 18
5.7 Fan control................................................................................................................... 18
5.8 Thermal protection ...................................................................................................... 18
5.9 Remote control ............................................................................................................ 19
5.10 Functions and symbols .............................................................................................. 19
5.11 Setting panel ................................................................................................................ 21
5.11.1 Navigation .......................................................................................................... 22
5.12 TIG settings.................................................................................................................. 22
5.12.1 Hidden TIG functions.......................................................................................... 23
5.12.2 Measured values ................................................................................................ 23
5.13 TIG functions explanation .......................................................................................... 23
5.13.1 Foot pedal functions explanation........................................................................ 26
5.14 MMA settings ............................................................................................................... 27
5.14.1 Hidden MMA functions ....................................................................................... 27
5.14.2 Measured values ................................................................................................ 23
5.15 MMA functions explanation........................................................................................ 28
6 MAINTENANCE.......................................................................................................................... 29
6.1 Routine maintenance .................................................................................................. 29
6.2 Cleaning instruction.................................................................................................... 30
7 TROUBLESHOOTING ................................................................................................................ 33
8 ERROR CODES.......................................................................................................................... 34
8.1 Error code descriptions .............................................................................................. 34
9 ORDERING SPARE PARTS ....................................................................................................... 35
WIRING DIAGRAM ................................................................................................................................ 36
ORDERING NUMBERS ......................................................................................................................... 37
ACCESSORIES ..................................................................................................................................... 38

1  SAFETY
0463 862 001 -5- © ESAB AB 2023
1 SAFETY
1.1 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate, serious
personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual and follow
all labels, employer´s safety practices and Safety Data Sheets
(SDSs).
1.2 Safety precautions
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be observed
in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the equipment.
Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the
operator and damage to the equipment.
1. Anyone who uses the equipment must be familiar with:
• its operation
• location of emergency stops
• its function
• relevant safety precautions
• welding and cutting or other applicable operation of the equipment
2. The operator must ensure that:
• no unauthorised person is stationed within the working area of the
equipment when it is started up
• no-one is unprotected when the arc is struck or work is started with the
equipment
3. The workplace must:
• be suitable for the purpose
• be free from drafts

1  SAFETY
0463 862 001 -6- © ESAB AB 2023
4. Personal safety equipment:
• Always wear recommended personal safety equipment, such as safety
glasses, flame-proof clothing, safety gloves
• Do not wear loose-fitting items, such as scarves, bracelets, rings, etc.,
which could become trapped or cause burns
5. General precautions:
• Make sure the return cable is connected securely
• Work on high voltage equipment may only be carried out by a
qualified electrician
• Appropriate fire extinguishing equipment must be clearly marked and
close at hand
• Lubrication and maintenance must not be carried out on the equipment
during operation
If equipped with ESAB cooler
Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize
product safety. In case of such damage, all warranty undertakings from ESAB cease to apply.
For ordering information, see the "ACCESSORIES" chapter in the instruction manual.
WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions when
welding and cutting.
ELECTRIC SHOCK - Can kill
• Install and ground the unit in accordance with instruction manual.
• Do not touch live electrical parts or electrodes with bare skin, wet gloves
or wet clothing.
• Insulate yourself from work and ground.
• Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health
• Welders having pacemakers should consult their physician before welding.
EMF may interfere with some pacemakers.
• Exposure to EMF may have other health effects which are unknown.
• Welders should use the following procedures to minimize exposure to
EMF:
○ Route the electrode and work cables together on the same side
of your body. Secure them with tape when possible. Do not
place your body between the torch and work cables. Never coil
the torch or work cable around your body. Keep welding power
source and cables as far away from your body as possible.
○ Connect the work cable to the workpiece as close as possible
to the area being welded.
FUMES AND GASES - Can be dangerous to health
• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to take fumes and gases
away from your breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin
• Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing.
• Protect bystanders with suitable screens or curtains.

1  SAFETY
0463 862 001 -7- © ESAB AB 2023
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
MOVING PARTS - Can cause injuries
• Keep all doors, panels and covers closed and securely in place. Have only
qualified people remove covers for maintenance and troubleshooting as
necessary. Reinstall panels or covers and close doors when service is
finished and before starting engine.
• Stop engine before installing or connecting unit.
• Keep hands, hair, loose clothing and tools away from moving parts.
FIRE HAZARD
• Sparks (spatter) can cause fire. Make sure that there are no inflammable
materials nearby.
• Do not use on closed containers.
HOT SURFACE - Parts can burn
• Do not touch parts bare handed.
• Allow cooling period before working on equipment.
• To handle hot parts, use proper tools and/or insulated welding gloves to
prevent burns.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
CAUTION!
This product is solely intended for arc welding.
WARNING!
Do not use the power source for thawing frozen pipes.
CAUTION!
Class A equipment is not intended for use in residential locations
where the electrical power is provided by the public low-voltage
supply system. There may be potential difficulties in ensuring
electromagnetic compatibility of class A equipment in those
locations, due to conducted as well as radiated disturbances.
NOTE!
Dispose of electronic equipment at the recycling facility!
In observance of European Directive 2012/19/EC on Waste
Electrical and Electronic Equipment and its implementation in
accordance with national law, electrical and/or electronic equipment
that has reached the end of its life must be disposed of at a
recycling facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved collection stations.
For further information contact the nearest ESAB dealer.

1  SAFETY
0463 862 001 -8- © ESAB AB 2023
ESAB has an assortment of welding accessories and personal protection equipment for
purchase. For ordering information contact your local ESAB dealer or visit us on our website.

2  INTRODUCTION
0463 862 001 -9- © ESAB AB 2023
2 INTRODUCTION
RenegadeET180iP and ET210iP are inverter-based power sources intended for MMA (Manual Metal
Arc), TIG (Tungsten Inert Gas) and HF TIG (High Frequency Tungsten Inert Gas) welding.
ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual.
2.1 Equipment
RenegadeET180iP and ET210iP include:
• Power source
• Work clamp leadset
• Gas hose
• Shoulder strap
• Safety manual
• Quick setup guide

3  TECHNICAL DATA
0463 862 001 - 10 - © ESAB AB 2023
3 TECHNICAL DATA
RenegadeET180iP RenegadeET210iP
Outlet voltage 230 V ±15%,
1~ 50/60 Hz
115 V ±15%,
1~ 50/60 Hz
230 V ±15%,
1~ 50/60 Hz
115 V ±15%,
1~ 50/60 Hz
Primary current
Imax 26A 29A 26A 29A
No-load power demand when
inenergy-saving mode
25W
18 W
25W
18 W
25W
18 W
25W
18 W
Setting range
MMA 15-180A 15-110A 15-180A 15-110A
TIG 10-180A 10-140A 10-210A 10-140A
Permissible load at MMA
25 % duty cycle 180A / 27.2V 110A / 24.4V 180A / 27.2V 110A / 24.4V
60 % duty cycle 116A / 24.6V 71A / 22.8V 116A / 24.6V 71A / 22.8V
100% duty cycle 90A / 23.6V 55A / 22.2V 90A / 23.6V 55A / 22.2V
Permissible load at TIG
25 % duty cycle 180A / 17.2V 140A / 15.6V 210A / 18.4V 140A / 15.6V
60 % duty cycle 116A / 14.6V 90A / 13.6V 135A / 15.4V 90A / 13.6V
100% duty cycle 90A / 13.6V 70A / 12.8V 105A / 14.2V 70A / 12.8V
Apparent power I2at maximum
current 6.1kVA 3.33kVA 6.1kVA 3.33kVA
Active power I2at maximum
current 6kW 3.3kW 6kW 3.3kW
Power factor at maximum current
MMA 0.99
TIG 0.99
Efficiency at maximum current
MMA 84% 84% 84% 84%
TIG 81% 81% 81% 81%
Open-circuit voltage U0max
VRD 35 V deactivated 78V
VRD 35 V activated <30V
Operating temperature -10 to +40°C (+14 to 104°F)
Transportation temperature -20 to +55°C (-4 to +161°F)
Constant sound pressure
when idling
<70 db
Dimensions l × w × h 460 × 200 × 320 mm (18.1×7.9×12.6in.)
Weight 11kg (24.3lbs)
Insulation class F

3  TECHNICAL DATA
0463 862 001 - 11 - © ESAB AB 2023
RenegadeET180iP RenegadeET210iP
Enclosure class IP 23
Application class
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a
certain load without overloading. The duty cycle is valid for 40°C/104°F, or below.
Enclosure class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid
objects or water.
Equipment marked IP23 is intended for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased electrical
hazard.

3  TECHNICAL DATA
0463 862 001 - 12 - © ESAB AB 2023
3.1 ECO design information
The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the
Regulation 2019/1784/EU.
Efficiency and idle power consumption:
Name Idle power Efficency when max power consumption
Renegade ET 180iP <50W 83%
Renegade ET 210iP <50W 83%
The value of efficiency and consumption in idle state have been measured by method and conditions
defined in the product standard EN 60974-1:2012.
Manufacturer’s name, product name, serial number and date of production can be read from rating
plate.
1. Product name
2. Manufacturer's name and address
3. Serial number
3A. Manufacturing location code
3B. Revision level (last digit of year and week number)
3C. Year & week produced (last two digits of year and week number)
3D. Sequential number system (each week starts with 0001)

4  INSTALLATION
0463 862 001 - 13 - © ESAB AB 2023
4 INSTALLATION
The installation must be carried out by a professional.
CAUTION!
This product is intended for industrial use. In a domestic environment this product may cause
radio interference. It is the user's responsibility to take adequate precautions.
4.1 Location
Position the power source so that cooling air inlets and outlets are not obstructed.
A. Minimum 200 mm (8 in.)
B. Minimum 200 mm (8 in.)
WARNING!
Secure the equipment - particularly if the
ground is uneven or sloping.

4  INSTALLATION
0463 862 001 - 14 - © ESAB AB 2023
4.2 Lifting instructions
These units are equipped with a handle for carrying purposes.
WARNING!
Electric shock can kill. Do not touch live electrical parts. Disconnect input power conductors
from de-energized supply line before moving the welding power source.
WARNING!
Falling equipment can cause serious personal injury and equipment damage.
Lift the unit with handle on top of case.
4.3 Mains supply
NOTE!
Mains supply requirements
This equipment complies with IEC 61000-3-12 provided that the short-circuit power is greater
than or equal to Sscmin at the interface point between the user's supply and the public system.
It is the responsibility of the installer or user of the equipment to ensure, by consultation with
the distribution network operator if necessary, that the equipment is connected only to a supply
with a short-circuit power greater than or equal to Sscmin.
1. Rating plate with supply connection data.

4  INSTALLATION
0463 862 001 - 15 - © ESAB AB 2023
Recommended fuse sizes and minimum cable area for the Renegade ET 180iP and ET 210iP
Renegade ET 180iP Renegade ET 210iP
Supply voltage 230VAC 115VAC 230VAC 115VAC
Mains cable area 2.5mm22.5mm22.5mm22.5mm2
Maximal current
rating Imax
MMA/Stick
(SMAW)
26A 29A 26A 29A
I1eff MMA/Stick
(SMAW)
13A 14.5A 13A 14.5A
Fuse anti-surge
type D MCB
20A 20A 20A 20A
Maximum
recommended
extension cord
length
100m (328ft) 100m (328ft) 100m (328ft) 100m (328ft)
Minimum
recommended
extension cord
size
2.5mm22.5mm22.5mm22.5mm2
Supply from power generators
The power source can be supplied from different types of generators. However, some generators may
not provide sufficient power for the welding power source to operate correctly. Generators with
Automatic Voltage Regulation (AVR) or with equivalent or better type of regulation, with rated power of
7kW are recommended.
WARNING!
If used under 115VAC input supply, the supply plug rating must be higher than 20A.

5  OPERATION
0463 862 001 - 16 - © ESAB AB 2023
5 OPERATION
General safety regulations for handling the equipment can be found in the "SAFETY" chapter
of this manual. Read it through before you start using the equipment!
NOTE!
When moving the equipment use intended handle. Never pull the cables.
WARNING!
Electric shock! Do not touch the workpiece or the welding head during operation!
5.1 Connections and control devices
1. Setting panel 6. TIG switch socket
2. Positive welding terminal 7. Gas supply output
3. Negative welding terminal 8. Gas supply input
4. Power cable 9. Water cooler connector (ET210iP only)
5. Mains power supply switch, I/O 10. Remote socket
5.2 TIG welding
TIG welding melts the metal of the workpiece, using an arc initiated from a
non-consuming tungsten electrode. The weld pool and electrode are protected by a
shielding gas that usually consists of an inert gas.
For TIG welding, the welding power source shall be supplemented with:
• a TIG torch
• a gas hose connected to the gas supply input (using a hose clamp)
• an argon gas cylinder
• an argon gas regulator
• a tungsten electrode
• a return cable (with clamp)

5  OPERATION
0463 862 001 - 17 - © ESAB AB 2023
5.3 MMA welding
MMA welding may also be referred to as welding with covered electrodes. The arc melts
the electrode as well as a local part of the workpiece. The coverage, when melting,
forms a protective slag and creates a shielding gas to protect the weld pool from
atmospheric contamination.
For MMA welding the power source shall be supplemented with:
• welding cable with electrode holder
• return cable with clamp
5.4 Connecting welding and return cables
The power source has two outputs, a positive welding terminal (+) and a negative welding terminal (-),
for connecting welding and return cables. The output to which the welding cable is connected depends
on the welding method or type of electrode used.
Connect the return cable to the other output on the power source. Secure the return cable’s contact
clamp to the workpiece, and make sure that there is a good contact between the workpiece and the
output for the return cable on the power source.
• For TIG welding, the negative welding terminal (-) is used for the welding torch and
the positive welding terminal (+) is used for the return cable.
• For MMA welding, the welding cable can be connected to the positive welding
terminal (+) or negative welding terminal (-), depending on the type of electrode used.
The connection polarity is stated on the electrode packaging.
5.5 Turning the power on/off
Turn on the power by turning the switch to the “ON” (I) position.
Turn the unit off by turning the switch to the “O” position.
Whether the power supply is interrupted or the power source is switched off in the normal manner,
weld programs are stored so that they are available the next time the unit is started.
CAUTION!
Do not turn off the power source during welding (with load).

5  OPERATION
0463 862 001 - 18 - © ESAB AB 2023
5.6 Connect to cooler EC 1001 (ET 210iP only)
NOTE!
Take care so that the interface cable does not get squeezed between the power source and
the cooling unit!
NOTE!
Power supply of the cooling unit is done from the welding power source via the connection
cable (for more information, refer to the cooling unit instruction manual).
5.7 Fan control
The ET 180iP and ET 210iP are fitted with a fan as an additional feature. When cooling fan is not in
use, the fan will automatically turns off.
This has two advantages:
1. To minimize power consumption,
2. To minimize the amount of pollutants absorbed into the power source, such as dust.
NOTE!
When cooling requires, the fan will operate otherwise it will automatically turn off.
5.8 Thermal protection
The power source includes thermal protection against overheating. When overheating
occurs the welding is stopped and overheating indicator on the panel will be lit and an
error message ERR 206 shows in the display. The protection is automatically reset
when the temperature has been sufficiently reduced.

5  OPERATION
0463 862 001 - 19 - © ESAB AB 2023
5.9 Remote control
Connect the remote control on the rear side of the power source and activate the
remote control by pressing the remote control button on the panel (remote control
indicator being lit when activated). When the remote control is activated the control
panel is locked for interaction but displays welding data.
Should a remote device be connected the maximum output current of the power source
will be determined by the front panel control knob, irrespective of the remote control
device setting.
5.10 Functions and symbols
MMA welding
MMA welding may also be referred to as welding with coated electrodes. Striking the arc
melts the electrode, and its coating forms protective slag.
For MMA welding the power source shall be supplemented with:
• welding cable with electrode holder
• return cable with clamp
Arc force (Hidden function)
The arc force function determines how the current changes in response to variations in
arc length during welding. Use a low value of arc force to get a calm arc with little
spatter and use a high value to get a hot and digging arc.
Arc force only applies to MMA welding.
Hot start (Hidden function)
The hot start function temporarily increases the current in the beginning of the weld. Use
this function to reduce risk of insufficient fusion and electrode sticking and scratching.
Hot start only applies to MMA welding.
TIG welding
TIG welding melts the metal of the workpiece, an arc initiated from a non-consuming
tungsten electrode. The weld pool and electrode are protected by shielding gas.
For TIG welding, the welding power source shall be supplemented with:
• a TIG torch
• an argon gas cylinder
• an argon gas regulator
• tungsten electrode
This power source performs LIFT TIG start.
The tungsten electrode is placed against the workpiece and press the torch trigger.
When lifted away from workpiece the arc is struck at a limited current level.

5  OPERATION
0463 862 001 - 20 - © ESAB AB 2023
HF start
The HF (High Frequency) start function strikes the arc by means of a spark from the
tungsten electrode to the workpiece as the electrode is brought closer to the workpiece
and the trigger on the TIG torch is pressed.
Voltage Reduction Device (VRD)
The VRD function ensures that the open-circuit voltage does not exceed 35V when
welding is not being carried out. This is indicated by a lit VRD indicator on the panel.
Contact an authorised ESAB service technician to activate this function.