Escea ST900 User manual
630167_3_Manual_Installation_US_RͲemotion
ST900 Direct Vent Gas Fireplace
Installation Manual
NORTH AMERICA EDITION
Manufactured By: Escea International Limited, 375b Green Valley Road, Griffen, GA 30224 USA. Ph: 866 615 3096 | info@escea.net
ͲDonotstoreorusegasolineorotherflammable
vaporsandliquidsinthevicinityofthisorany
otherappliance.
ͲWHATTODOIFYOUSMELLGAS
xDonottrytolightanyappliance.
xDonottouchanyelectricalswitchdonot
useanyphoneinyourbuilding.
xImmediatelycallyourgassupplierfroma
neighborsphone.Followthegassuppliers
instructions.
xIfyoucannotreachyourgassupplier,call
thefiredepartment.
ͲInstallationandservicemustbeperformedbya
qualifiedinstaller,serviceagency,orthegas
supplier.
WARNING:Iftheinformationinthese
instructionsarenotfollowedexactly,afireor
explosionmayresultcausingproperty
damage,personalinjuryorlossoflife.
ThisappliancemaybeinstalledasanOEM
installationinamanufacturedhome(USA
only)ormobilehomeandmustbeinstalled
inaccordancewiththemanufacturer’s
instructionsandtheManufacturedHome
ConstructionandSafetyStandard,Title24
CFR,Part3280,intheUnitedStates,orthe
StandardforInstallationinMobileHomes,
CAN/CSAZ240MH,inCanada.
Thisapplianceisonlyforusewiththetypes
ofgasindicatedontheratingplate.A
conversionkitissuppliedwiththe
appliance.
Thisappliancemaybeinstalledinan
aftermarket,permanentlylocated,
manufacturedhome(USAonly)ormobile
home,wherenotprohibitedbylocalcodes.
Thisapplianceisonlyforusewiththetypes
ofgasindicatedontheratingplate.A
conversionkitissuppliedwiththe
appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Ce manual est disponsible en Français sur demande.
www.escea.com
630167_3_Manual_Installation_US_RͲemotion
Important:
Theapplianceshallbeinstalledinaccordancewith;
•Thisinstallationinstructionbooklet
•Localcodesor,intheabsenceoflocalcodes,withtheNationalFuelGasCode,ANSI
Z223.1/NFPA54,ortheNaturalGasandPropaneInstallationCode,CSAB149.1
•Amanufacturedhome(USAonly)ormobilehomeOEMinstallationmustconformwith
theManufacturedHomeConstructionandSafetyStandard,Title24CFR,Part3280,or,
whensuchastandardisnotapplicable,theStandardforManufacturedHomeInstallations
ANSI/NCSBCSA225.1,orStandardforGasEquippedRecreationalVehiclesandMobileHousing,
CSAZ240.4
•Anyotherrelevantstatutoryregulations.
•Mustbeinstalledbyaqualifiedinstaller,serviceagencyorgassupplier
•Convertingthisapplianceforusewithothergassesmustbedonebyaqualifiedinstaller,service
agency,orgassupplier
Warning:
ͲDuetohightemperatures,theST900shouldbelocatedoutoftrafficandawayfrom
furnitureanddraperies.
ͲTheareaaroundtheST900MUSTbekeptclearandfreefromcombustiblematerials,
gasolineandotherflammablevaporsandliquids.
ͲChildrenandadultsshouldbealertedtothehazardsofhighsurfacetemperatureand
shouldstayawaytoavoidburnsorclothingignition.
ͲClothingorotherflammablematerialshouldnotbeplacedonorneartheST900.
ͲAnysafetyscreenorguardremovedforservicingtheST900mustbereplacedpriorto
operatingit.
ͲInstallationandrepairshouldbedonebyaqualifiedserviceperson.TheST900shouldbe
inspectedbeforeuseandatleastannuallybyaprofessionalserviceperson.Morefrequent
cleaningmayberequiredduetoexcessivelintfromcarpeting,beddingmaterial,etcetera.
Itisimperativethatcontrolcompartments,burnersandcirculatingairpassagewaysofthe
ST900bekeptclean.
ͲDonotusethisapplianceifanyparthasbeenunderwater.Immediatelycallaqualified
servicetechniciantoinspecttheapplianceandtoreplaceanypartofthecontrolsystem
andanygascontrolwhichhasbeenunderwater.
ͲCaution:Labelallwirespriortodisconnectionwhenservicingcontrols.Wiringerrorscan
causeimproperanddangerousoperation.
ͲVerifyproperoperationafterservicing.
ͲYoungchildrenshouldbecarefullysupervisedwhentheyareinthesameroomasthe
appliance.Toddlers,youngchildrenandothersmaybesusceptibletoaccidentalcontact
burns.Aphysicalbarrierisrecommendedifthereareatriskindividualsinthehouse.To
restrictaccesstoafireplaceorstove,installanadjustablesafetygatetokeeptoddlers,
youngchildrenandotheratriskindividualsoutoftheroomandawayfromhotsurfaces.
630167_3_Manual_Installation_US_RͲemotion
Note:
THERE ARE A FEW THINGS TO CONSIDER BEFORE INSTALLATION
• Cavity Dimensions and Clearances
• MUST be installed a minimum of 4” above the floor or nearest horizontal surface.
• Coupling of flue to fireplace
• Gas pipe placement to the front left of the cavity.
• Coupling of gas lines to fireplace
• Fixing the fireplace to cavity
• Before installation, ensure that the local distribution conditions (identification of the type
of gas and pressure) and the adjustment of the appliance are compatible.
• A list of replacement parts is in Appendix D at the end of this Installation Manual
The sequence in which you choose to do these tasks will vary depending on your individual
scenario. Please read these instructions fully before proceeding with the installation.
Leave the installation of the fascia panels until the very end of the installation and
commissioning to avoid damage to the fascia panels.
Recommended Installation Process:
The following diagram illustrates the steps required to install your gas fireplace, and the trades
required at each stage.
Builder
1.ConstructFrame(Section1.0to6.0)
Gasfitter
4.InstallFlue+FlueRestrictorifrequired(Section12.0to13.0)
5.Testfireplaceandverifyflamepatternisacceptable
6.CoverͲupfireplaceusingpackaging(Section18.0)
Gasfitter
2.InstallGasPipe(Section7.0to8.0)
3.InstallFireplace(Section9.0to11.0)
Ensurethatyouleaveagapbetweenthestudworkandfire
chassistoacceptthewallliningifapplicable.
Builder
7.Drywall/cladchimneybreast
Gasfitter
8.CommissiontheGasFireplace(Section18.0)
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Contents:
1.0 Product Description
2.0 Creating the Cavity
3.0 Hearth and Floor Clearances
4.0 Wall Linings
5.0 Vertical Clearances
6.0 Corner Installations
7.0 Laying Gas Pipe
8.0 Connecting Gas Pipe
9.0 Power Supply
10.0 Fixing Fireplace to Wall
11.0 Removing the Firebox Glass
12.0 Installing the Flue system
13.0 Fitting the Flue restrictor
14.0 Converting to Propane Gas
15.0 Placing the Fuel Bed
16.0 Re-fitting the Glass Assembly
17.0 Checking Operating Pressure
18.0 Covering up the Fireplace
19.0 Commissioning the Fireplace (Including fitting the fascia)
20.0 Operating Instructions
21.0 Sounds and Smells
22.0 Annual Service Check
23.0 Installation Check List
24.0 Appendix
25.0 Warranty Terms and Conditions
WARNING:
Failure to follow these instructions could cause a malfunction of the fireplace, which,
could result in death, serious bodily injury, and/or property damage. Failure to follow
these instructions may also void insurance cover and/or product warranty.
Installation:
Installation must be carried out by a registered installer who, on completion of the
installation, must issue a certificate of compliance, in accordance with national and/or local
codes. If a certificate of compliance is not issued then the Escea warranty may be void.
Warranty Repair and Annual Servicing:
Warranty repair work must be carried out by a recognised Escea gas fireplace service
agency. It is recommended that recognised Escea Gas fireplace service agencies are also
used to carry out annual servicing requirements (particularly during the warranty period).
For contact details of authorised Escea service agencies in your area, please contact the
retailer from whom the appliance was purchased.
This product must be installed according to these instructions and in compliance with all
relevant building, gas fitting and other statutory regulations (eg. ANSIZ223.1/NFPA54). Any
shortcomings in the appliance and flue installation will be the responsibility of the installer,
and Escea will not be accountable for any such failings or their consequences.
630167_3_Manual_Installation_US_RͲemotion
35 ”
2
1
17 ”
16
13
17 ”
16
13
13 ”
16
15
2
”
16
7
22 ”
16
13
44 ”
16
7
15 ”
16
5
21 ”
2
1
13 ”
4
3
100mm MAX Flue Diam.
203mm
1.0 Product Description:
The Escea ST900 decorative gas fireplace is designed to be built into a cavity. The
appliance is flued via Simpson Duravent Direct Vent Pro 5” x 8” Flue, or compatible
equivalent. The user will control their
fireplace with the Radio Frequency
(RF) remote. The glass on the front
of the appliance is considered a
working surface, and as such care
should be taken not to touch this
while the appliance is running as
it will get hot.
2.0 Creating the Cavity:
The dimensioned drawing below shows the size of opening that must be created to fit the
ST900. The wall directly above the fireplace should be finished / clad / lined after the
fireplace has been installed, unless there is an access hatch or the chase is open to the
ceiling cavity, which allows the flue to be installed after the wall has been lined.
See Appendix C at the back of this installation manual for clearances to combustible materials.
If the ST900 is installed directly on carpeting, tile or other combustiblematerial other than
wood flooring, the appliance shall be installed on a metal or wood panel extending the full
width and depth of the appliance.
Note: It is not necessary to
line or vent the cavity,
and it may be constructed
with timber.
Thewallandframeworkinfront
ofthefluemustnotexceed4”in
thickness,thisincludesdrywall
oranyotherwalllinings.Thisis
toensurethereisatleast1”gap
betweenallflueingcomponents
andanycombustiblematerial.
WallLining FramingTimber
630167_3_Manual_Installation_US_RͲemotion
2”
2”
2”
20”
4”
4”
2”
2”
2”
2”
Mantle Mantle
Recessed TV Flush TV with
small mantle Mantle above fire Protruding fire
20” 20” 20”
3.0 Hearth and Floor Clearances:
There should be at least 4” clearance between the bottom of the ST900 fireplace and any
horizontal surface below, for example hearths and floors.
3.1 Wall and Cabinet Clearances:
There must be a minimum of 4” clearance from the sides of the fascia to any protruding
side walls or cabinetry.
4.0 Wall Linings:
The wall board that lines the outside of this opening can be normal dry wall
(Plaster Board) and does not need to be non-combustible providing that it does not come
any closer to the fireplace than the dimensions shown in section 2.0. Note: The
temperature of the wall lining directly above the fireplace does get warm and hence may
discolour paint finishes that are susceptible to temperature damage or distort vinyl wall
coverings.
5.0 Television Positioning Considerations:
It is becoming common practice for consumers to mount flat screen TV’s above their gas
fireplace.
Most TV manufacturers have specified in their instructions that the TV should not be
installed on, near or above a heat source. For this reason TV location decisions rest solely
with the householder and Escea will not be held liable for any adverse affects on a TV
located near to an Escea fireplace that may be caused by heat.
The drawings below are suggestions that may be used as a GUIDE for those consumers
who do decide to locate their TV above an ST900 gas fireplace. These drawings show
ways to reduce the amount of warm air rising off the fireplace and onto the TV.
630167_3_Manual_Installation_US_RͲemotion
The material that the wall and mantle are made from will also affect the operating
temperature of the TV so it is the customers responsibility to satisfy themselves that their
TV mounting and mantle design will not exceed the listed maximum operating temperature
of their electronic goods.
5.1 Combustible Mantle Clearances:
The diagram to the right shows the minimum and
maximum allowable size for mantles or protruding
surfaces mounted above the ST900.
Note: Escea does not recommend placement of items
on the mantles shown in the diagram to the right. This
is because of the potential for items placed on or
above the mantle to be affected by the heat rising from
the appliance.
5.2 Non-Combustible Mantle Clearances:
If the entire installation (mantle, wall and cavity) is
constructed from non-combustible materials, the
clearances to mantles may be as shown in the shaded
area.
630167_3_Manual_Installation_US_RͲemotion
6.0 Corner Installations:
If a cavity is to be created in a corner,
the following drawing gives the minimum
sizes.
7.0 Laying Gas Pipe:
Gas pipe should be sized as per the requirements of relevant local or national codes. The
pipe sizing must be sufficient to deliver the following volume of gas to the fireplace with all
other gas appliances in the home running at the same time;
ST900 = 19,500 BTU/h max on Natural Gas
8.0 Connecting the Gas Pipe:
An accessible inline isolation or service valve must be fitted and pipe run to the fireplace as
shown below. An inlet pressure test point must also be fitted to the inlet side of the
appliance regulator. The regulator that is supplied with the fireplace MUST NOT BE
REMOVED. Removal of the regulator, or replacing it with one not intended for use with an
Escea fireplace, will void the limited appliance warranty.
HighAltitudeInstallations
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a
2000 foot elevation in the U.S.A, or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value
of the gas has ben reduced, these rules do not apply. To identify the proper orifice size, check with the local gas
utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
630167_3_Manual_Installation_US_RͲemotion
9.0 Battery-Pack Power Supply:
The ST900 runs on a battery pack. This battery pack uses 3x C cell batteries. To ensure
that only fresh batteries are used, batteries are not supplied with the fireplace.
To access the battery pack, remove the fascia (described in section 11.0) and the battery
pack will be on the lower right hand side.
The Battery Pack is secured in place with Velcro pads and may be removed by firmly
pulling upwards.
10.0 Fixing the Fireplace to the base and wall:
It is a requirement that this fireplace be
securely fastened to the wall and base. Once
the fireplace has been pushed back into the
correct position, use wood screws (or other
suitable fasteners) to fix the fireplace to the
cavity through each of the four holes in the
corners, as shown in the diagram to the right.
Note: It may be necessary to use washers on
the fasteners to securely fasten the fireplace to
the wall.
When fixing the fireplace in position ensure that
you leave a gap between the fireplace flange and the framing timber for the wall lining,
which will be added at a later stage.
11.0 Removing the Firebox Glass:
Pull the four hooks shown below towards you and then away from the glass to release the
glass frame underneath the hook.
Do not operate the appliance if the glass has been broken, damaged, or the glass is
not properly positioned/hooked onto the appliance.
WARNING: Do not operate appliance with the glass format removed, cracked or broken.
Replacement of the glass should be done by a licensed or qualified service person.
630167_3_Manual_Installation_US_RͲemotion
12.0 Installing the Flue System:
Ensure all flue components are Simpson Duravent Direct Vent Pro 5” x 8,” or a compatible
equivalent.
Note: Consult Appendix A at the end of this installation manual (section 24.0) to
ensure correct length of flue is calculated.
There are two basic types of Balanced Flue System installations:
• Horizontal Termination
• Vertical Termination
Use the diagrams in sections 12.5, 12.6 & 12.7 to check if your proposed flue system is
acceptable. Section 12.9 will also need to be used to determine whether the flue terminal
location meets the requirements of ANSI Z21.88-2009 Vented Gas Fireplace Fireplaces.
Then use Appendix A to work out the quantities of the flue components that are required.
This gas appliance must not be connected to a chimney flue serving a
separate solid-fuel burning appliance
12.1 Any offsets in your flue configuration should be 45° where possible.
12.2 If your flue configuration has a horizontal run, there must be a minimum 1° inclination (3/4”
vertical rise per 3’ horizontal run) leading upwards towards the termination.
Do not install the flue with horizontal sections sloping down towards the termination.
This could cause the fireplace to operate incorrectly and possibly create an unsafe
condition.
12.3 The flue must maintain the following
clearances to combustible materials;
1” from all sides and bottom of
the flue, and 2” from the top of
the flue.
12.4 If your flue configuration falls on or near a restriction zone boundary line in diagrams 12.5,
12.6 & 12.7, it may require the restriction value from either side of the boundary line to
achieve the correct flame aesthetic, this may vary from installation to installation.
630167_3_Manual_Installation_US_RͲemotion
12.5 Vertical Only Flue Diagram:
Usethisdiagramto
determinewhat
percentageofflue
restrictionisrequiredto
ensuresafeandcorrect
operationoftheST900
DirectVentDecorative
GasFireplace.
SeeSection13.0
630167_3_Manual_Installation_US_RͲemotion
12.6 Horizontally Terminating Flue Diagram:
Usethisdiagramto
determinewhat
percentageofflue
restrictionisrequiredto
ensuresafeandcorrect
operationoftheST900
DirectVentDecorative
GasFireplace.
SeeSection13.0
630167_3_Manual_Installation_US_RͲemotion
12.7 Vertically Terminating flue with a Horizontal Offset:
..
Usethisdiagramto
determinewhat
percentageofflue
restrictionisrequiredto
ensuresafeandcorrect
operationoftheST900
DirectVentDecorative
GasFireplace.
SeeSection13.0
630167_3_Manual_Installation_US_RͲemotion
12.8 Standard Flueing Configurations:
The following flue components are available from your escea distributor/retailer in kitset
form.
DVFͲH
DVFͲV
630167_3_Manual_Installation_US_RͲemotion
12.9 Locating the Flue Terminal:
The flue terminal must be located using the information given in the following excerpt from
ANSI Z21.88-2005 Vented Gas Fireplace Fireplaces.
630167_3_Manual_Installation_US_RͲemotion
12.10 Supporting the flue system:
Wall straps are required to fix the flue system in place for each installation. This will ensure
that no undue strain is placed on flue components once installed.
For a flue offset or horizontal run, it is recommended that wall straps be used to the flue
system with a spacing of 3’ between straps. Plumbers strapping / tape can be used to
connect the wall straps to the building structure where there are large distances between
the support point and the anchor point.
For vertical flue runs it is recommended that wall straps be used to anchor the flue system
with a spacing of 4’ between straps.
12.11 Sealing ‘through roof’ and ‘through wall’ penetrations:
For ‘through roof’ penetrations, use a Decktite flashing or equivalent to create a weather-
tight seal between the flue and the roof cladding.
For ‘through wall’ penetrations, this will require the use of a Wall Thimble. The Wall Thimble
will ensure you have suitable clearance from combustibles as well as sealing the
penetration. The section of the wall thimble installed on the external surface of the wall
should be sealed to the wall using a high temperature sealant such as Mill-Pac High
Temperature Sealant or equivalent. Additional sealant is required to seal the Terminal Cap
to the external wall. A bead should be run along the edge of the Terminal that will be in
contact with the wall once installed.
12.12 Twist locking procedure:
Before connecting flue components, to ensure an airtight seal run a single 1/8” wide bead of
Mill-Pac High Temperature Sealant, or equivalent, on the ‘male’ end of the flue as
shown in the diagram below.
The four indentations located on the female end of the flue are designed to slide straight
onto the male ends of the adjacent flue length, by orienting the four flue indentations so
they match and slide into the four entry slots on the male ends.
Push the pipe sections completely together, then twist-lock one section clockwise
approximately one-quarter turn, until the two sections are fully locked.
Wipe off any excess sealant from the exterior of the flue joint.
630167_3_Manual_Installation_US_RͲemotion
13.0 Fitting the Flue Restrictor:
If your flueing configuration requires that you fit a flue restrictor
(see graph in section 12.5, 12.6, 12.7 of this manual to find out
if your configuration requires a flue restrictor), follow the
instructions below.
First, prepare the Flue Restrictor by removing and discarding
the inner rings to achieve either 60% or 70% restriction as
required and hand bending the five tabs 90°
Remove the firebox glass (if
fitted), and using a Phillips /
Pozi Drive screwdriver
remove the two screws
located inside the firebox as
shown.
Once the two screws are removed the baffle will
be free to slide down and out as pictured.
Ensure the firebox paint is not scratched and
that the baffle is not damaged
Fit the flue restrictor by pushing it up into the flue
with the tabs facing downwards as shown. Push
it up into the flue until the tabs no longer
protrude into the firebox and it is securely
placed. If the restrictor is loose or will not stay in
position manipulate the five tabs to suit.
Once the restrictor is in place, replace the baffle
taking care not to damage or scrape the paint,
and replace the two screws.
630167_3_Manual_Installation_US_RͲemotion
14.0 Converting to Propane Gas:
Where a conversion to propane gas is needed, the following steps should be followed
14.1 First you need to remove the burner by
removing the screw holding it in place on the
left hand side of the firebox (Fig. 1).
Then remove the 1.9mm burner jet (Fig. 2)
and replace it with the 1.2mm jet supplied in
the kit.
Now remove the gas pipe fitting under the
pilot (Fig. 3) and remove the No.48 pilot Jet
(Fig. 4) and replace it with the No.46 pilot jet
supplied in the kit.
Replace pilot line.
Adjust the Primary Aeration Collar on the burner to the
Propane position as shown in the diagram below, then
place the burner into position and screw it in place.
The gas regulator needs to be converted from
the Natural Gas setting to the Propane setting.
The regulator is located on the left hand side of
the control tray, at the base of the fireplace. To
change the regulator between Natural Gas and
Propane, unscrew the top cap off the regulator
and pull the plunger from it. Re-insert the plunger
on the opposite side (as shown in the diagram to
the right) and screw the assembly back in the
stack
630167_3_Manual_Installation_US_RͲemotion
Now, put the gas data (Propane sticker shown)
sticker supplied in the conversion kit in onto the
dataplate of the ST900 in the position shown.
Note: This will need to be completed on the
English language as well as the French
language dataplates. (English language
dataplate shown)
The sticker must be signed and dated by the
tradesperson who has completed the gas type
conversion.
The conversion is only complete once the
conversion label has been adhered to the
available label plate and filled out by the
tradesperson who has completed the gas
type conversion.
ST900 US
Edition
R
C US
Sticker
630167_3_Manual_Installation_US_RͲemotion
15.0 Placing the Fuel Bed Media:
Your ST900 Gas fireplace will be supplied with a Fuel Bed kit. Follow the instructions below
for the Fuel Bed kit that applies to you.
15.1 Driftwood Fuel Bed:
First scatter one layer of the supplied white stones evenly across the base of the firebox,
ensuring there are no stones or driftwood pieces inside the pilot flame surround guard.
Arrange the supplied driftwood pieces exactly as shown in the diagram and photo below.
Underneath each piece of driftwood a number is written which will help in correctly
positioning it within the firebox.
15.2 Coal Fuel Bed:
Scatter the supplied coals evenly across the base of the firebox, ensuring there are no
coals or media inside the pilot flame surround guard which may obstruct or impair the pilot
assembly.
Ensure no coals, driftwood, or other material are inside the pilot flame surround
guard, and the pilot flame is clearly visible. If any loose material is inside this
guard it may interfere with the pilot and ignition system.
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