Esoltech FerroAmp PSM 10 Series User manual

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
PSM 10/12/15 SERIES
INSTALLATION MANUAL
Ver.1.06 Jan. 2021
esoltech AB

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
WARNING
Read through the instruction manual before installation.
Electrical installation shall be done by professional such as electrician or authorized personnel
in accordance with electrical standards and safety precautions.
Simple assembly required for specific component shipping (ESO); consult your supplier for
additional assembly support.
Do not open the enclosure of the electrical components. Warranty is void if unauthorized
modification is made.
Plug in the jumper brick (for battery modules) only when the system is ready to power up.
The FerroAmp PSM 10/12/15 series high performance energy storage system is designed to be installed and operated
together with the EnergyHub system with the patented ACE technology.
Abbreviations
ACE
Adaptive Current Equalization
BAT
Battery Module (batt.)
BMS
Battery Management System
CAN
Controller Area Network
CHG
Charge
COM
Communication (comm.)
ESO
Energy Storage Optimizer
LED
Light Emission Diode
PSM
Power Storage Module
SSO
Solar String Optimizer
SOC
Status of Charge
ferroamp
Ferroamp Elektronik AB (FERRO.ST) is a research-driven platform company that builds smart integrated energy system for home and
industry. The FerroAmp ACE technology is patented under PCT WO2012050501 (A1).
Sunwoda Energy
Sunwoda Energy Solution Co., Ltd is a professional energy storage solution provider with 20 years’ know-how in battery industry.
Sunwoda Energy is a subsidiary of the listed Sunwoda Electronic Co., Ltd (300207.SZ) established in 1997, a manufacture powerhouse
with the headquarter in Shenzhen, China.
esol
ESOLtech AB, a Stockholm-based company focused on energy storage technology.

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
TABLE OF CONTENTS
WARNING..................................................................................................................................................................... 2
1. LIST OF COMPONENTS .......................................................................................................................................... 4
2. CABINET ASSEMBLY .............................................................................................................................................. 6
2.1 WALL MOUNTING ............................................................................................................................................................ 7
2.2 REMOVING THE SIDE PANELS .............................................................................................................................................. 8
2.3 ADJUSTING THE FEET......................................................................................................................................................... 9
2.4 CABLE FOR LED PANEL.................................................................................................................................................... 10
3. BATTERY AND CONTROLLER MODULES................................................................................................................11
3.1 TOUCH PROTECTION COVER............................................................................................................................................. 12
3.2 INSERT THE BATTERY MODULES ......................................................................................................................................... 14
3.3 CABLE INSTALLATION ...................................................................................................................................................... 16
4. ESO MODULE .......................................................................................................................................................21
4.1 ESO ASSEMBLY.............................................................................................................................................................. 21
4.2 ESO INSERTION ............................................................................................................................................................. 22
4.3 ESO CABLES INSIDE THE CABINET ...................................................................................................................................... 22
5. EXTERNAL CABLES................................................................................................................................................23
5.1 SIDE VIEW WITH UPPER SIDE PANEL REMOVED:..................................................................................................................... 23
5.2 ESO POWER CABLE CONNECTION...................................................................................................................................... 24
5.4 DC LINK CABLE -PHOENIX CONTACT 5P SOCKET .................................................................................................................. 24
5.3 AC CABLE FOR BATTERY CONTROLLER ................................................................................................................................. 25
6. FINAL CHECK AND FINISHING UP..........................................................................................................................26
6.1 JUMPER BRICKS.............................................................................................................................................................. 26
6.2 FINISHING UP ................................................................................................................................................................ 27
7. MORE INFORMATION ..........................................................................................................................................28
7.1 MEANING OF CABINET LED ............................................................................................................................................. 28
7.2 SYSTEM SCHEMATIC DIAGRAM .......................................................................................................................................... 29
7.2 TROUBLE SHOOTING GUIDE .............................................................................................................................................. 30
7.4 TROUBLE SHOOTING /INSTALLATION CHECKLIST ................................................................................................................... 33
7.5 DATASHEET................................................................................................................................................................... 34
7.6 UPGRADING GUIDE......................................................................................................................................................... 35
7.6.1 Adding a second ESO.......................................................................................................................................... 35
7.6.2 Adding more battery modules ........................................................................................................................... 35
7.6.3 Additional upgrade options ............................................................................................................................... 35

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
1.LIST OF COMPONENTS
The PSM 10/12/15 series high performance energy storage system comes with the following components:
Cabinet
Battery modules
Battery controller modules
Energy Storage Optimizer (ESO)
Accessories box
System components:
Battery module
4 pcs (PSM10)
5 pcs (PSM12)
6 pcs (PSM15)
Battery
controller
1 pcs
Energy Storage
Optimizer
(ESO)
1 pcs (up to 6kW)
2 pcs (up to 12kW)
The Cabinet
see picture on the cover page
Accessories box
see the list of accessories

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
List of accessories:
Item no.
Description
quantity
note
1
Installation manual
1
This manual
2
Wall mounting expansion bolt
2
M6 x 60mm
3
Power Cable: ESO - Battery controller PG
1
UL1015 12AWG Red 1500mm
4
Power Cable: ESO - Battery controller NG
1
UL1015 12AWG Black 1500mm
5
Power Cable 230VAC - Battery controller
1
IEC53 RVV 300/500V Black (3 threads) 4000mm
6
Comm. cable: from ESO to Battery controller
1
RJ45 Grey 2000mm
7
Grounding cable (PE) for ESO
1
UL1015 10AWG Yellow-Green 320mm
8
LED Cable
1
UL1007 24AWG (6 threads) 400mm
9
Power Cable for Battery Module
5
UL1015 10AWG Blue 100mm - 590mm
10
Power Cable for Battery Module (PSM 12/15)
7
UL1015 10AWG Blue 100mm - 590mm
11
Comm. Cable for Battery Module
5
UL1007 24AWG (5 threads) 100mm - 1300mm
12
Comm. Cable for Battery Module (PSM 12/15)
7
UL1007 24AWG (5 threads) 100mm - 1300mm
13
Cable tie
30
plastic 150mm
14
Cable tie basis
10
3M (adhesive) White 28,3 *28.3mm
15
Bolts
2
M6 x 14mm
* Available online from https://github.com/PSM-support/Instruction-manual

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
2. CABINET ASSEMBLY
The cabinet is pre-assembled. The PSM cabinet is designed to be installed and used indoor only. Before installation, please
make sure that:
Ambient temperature is 3 –45 deg. (recommended 25 deg.);
Relative humidity ranges 0-95%;
Adequate clearance (illustrated below) for safe installation.
Note: the measurement in the diagram is not to the scale

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
2.1 WALL MOUNTING
Clear the wall. Measure the distance from the floor to the spot on the wall where mounting assembly is to be fixed.
Figure A: A wall mounting assembly is preinstalled at location 1. The assembly can be attached to location 1, 2
or 3 on the cabinet.
Figure B: Fix the wall mounting piece to the wall.
Figure C: Fasten the fixing bolts (M6) to secure the cabinet.
Please refer to Section 2.3 for the feet adjustment.
zoom in
wall mountingassembly
Fig. B
Fig. C
Fig. A

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
2.2 REMOVING THE SIDE PANELS
The cabinet has a symmetric design meaning that the panels on the left-hand-side are identical and exchangeable to the
ones on the right.
The diagram shows the upper side panels and one of the lower side panels are removed. Detach the grounding cable for
installation clearance. The following shows the details of removing the grounding cables.
○
1
○
2
○
3

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
2.3 ADJUSTING THE FEET
There are 4 adjustable feet and are accessible after removing the side panels. Using a hex key (5mm, insex) to adjust the
height of the feet.

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
2.4 CABLE FOR LED PANEL
Connect the LED cable to the LED connector socket inside the cabinet as indicated below:
There is only one direction the cable can be inserted firmly. The following picture shows inserted LED cable connector.
The other end of the cable is to be connected to the battery controller module (See also Section 3.2).
LED Cable
(to the LED board)
(to battery controller module)

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
3. BATTERY AND CONTROLLER MODULES
Both the battery module and the battery controller box are shipped with protection covers preinstalled.
Battery module:
Battery controller module:
The PSM system is shipped with one battery controller module and 4 - 6 battery modules depending on system
configuration.
Remove the preinstalled Black protection cover before inserting the unit into the cabinet.
cover
Transparent piece
(click-on)
Black piece
(screw-fixed)
Touch Protection Cover (black)

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
3.1 TOUCH PROTECTION COVER
For battery module:
The battery module with the protection covers removed:
cover piece2
cover piece1
Transparent click-on piece
Black screw-fixed piece

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
For the battery controller module:
The battery controller module with the protection covers removed.
cover piece1
cover piece2
cover piece3
Transparent click-on piece
Transparent click-on piece
Black screw-fixed piece

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
3.2 INSERT THE BATTERY MODULES
The battery shall be inserted one by one from the bottom of the cabinet.
Left: PSM12/15 with 5 or 6 batt. Right: PSM10 with 4 batt.
Make sure all the bolts for the inserted module fastened before installing the next one.
Install the controller module after all the battery modules are done.
Pay special attention not to block the Cable for LED panel (Section 2.4) whose connection is to be done in Section 3.3.

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
The following is a side view of the system (15kWh) after insertion of the battery and controller modules. PSM12 and PSM
10 are illustrated respectively in 3.3.
Make sure all the bolts (M6) fastened before proceeding.
Controller
Batt. 1
Batt. 2
Batt. 3
(Slot for ESO)
Batt. 6
Batt. 5
Batt. 4

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
3.3 CABLE INSTALLATION
3.3.1 Connection overview and the numbering of the cables (PSM15):
Batt. Communication
Batt. Power
PE Connection (6mm)

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
Sort the cables according to the list above and install
the cables according to the numbering:
The power cables (solid) first, then
The communication cables (dashed)
Note: the cable connector is labeled with the exact
port to be connected and shall not be reversed.
Install the battery module touch protection covers
(Section 3.1) back; the system shall then resemble the
figure on right-hand side.

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
3.3.2 Connection overview and the numbering of the cables (PSM12.5 –5 Batt.):
Batt. Comm.
Batt. Power
PE Connection (6mm)

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
3.3.3 Connection overview and the numbering of the cables (PSM10)
Note:
For 2050 mm cabinet installation, 2 empty slots are left at the bottom;
Batt. Comm.
Batt. Power
PE Connection (6mm)

PSM 10/12/15 Series installation manual
esoltech AB
v.1.06 [draft]
Zoomed in: