eSSL BG100-BDC Guide

INSTALLATION MANUAL & USER GUIDE
Please read carefully before installing and use
BG100-BDC

WARNING
To reduce the risk of INJURY or DEATH, read and follow all
instructions.
NEVER let children operate or play with barrier control. Controller MUST be installed at least
1.5m above the ground.
PEDESTRIANS SHOULD NOT CROSS THE PATH OF THE MOVING BARRIER.
Automatic boom barrier is designed for vehicles ONLY. Pedestrians MUST use separate
entrance.
Installation and maintenance MUST be executed by qualied service person. Keep boom
barriers properly maintained.
Ground wire and current breaker MUST be connected.
Power MUST be cut o when performing installation or maintenance.
When power outage, power MUST be cut o before using the manual release under the
motor to open the barrier.
ONLY operate when the boom barrier is in sight.
NEVER perform operating or setting without the boom installed. This WILL result in severe
injury.
NEVER dismount the boom when barrier is at close status with spring attached. This WILL
result in sever injury, even death.
DO NOT replace the original wire.
SAVE THESE INSTRUCTIONS.
1
AUTOMATIC BARRIERS ARE NOT FOR PEDESTRIAN!
!

1. Direction Definition and Main Components of the Machine
C.Main Components of the Motor
2
A.Close to Right B.Close to Left
Boom
Spring
Motor
Boom Holder
Base Plate
Bearing Holder
Balance Armr
Manual Release Handle
Optical Encoder Limits
Fig.1
Fig.2

3
2. Features
A. Remote control is allowed.
B. During power outage, product can be manual operated.
C. Control board contains various ports for parking lot management system,
infrared sensor, radar, etc.
D. Product contains multiple limit protection functions to keep a long life time.
3. Specification
Rated Power 240W
220V±10% 50/60Hz
110V±10% 50/60Hz
-35℃~+50℃
6m (6s)
4m (3s)
3m (1.5s)
Power Supply
Working Temperature
Max. Boom Length
with
Operating Speed

4. Installation
4.1 Cabinet Installation
4
Fig.3
Fixed bars
Ground
Concrete Fixed bars
Cabinet
Expansion
bolts (4-M14)
Open the Cabinet door and take out the attachment pack.
Place the Cabinet at desired position.
Place Fixed Bars on the bottom of the Cabinet inside.
Mark out the boreholes for Expansion Bolts (Fig. 3: L and W) according to the Fixed Bars.
Move away the cabinet.
Use an electric drill with 21mm to drill the boreholes. The depth of the boreholes should be 110 ~
120mm. Place the Expansion Bolts.
Move the cabinet back to the desired position and place the Fixed Bars on the bottom of the cabinet
inside.
Tighten the Expansion Bolts.

5
4.2 Boom Installation
4.2.2 Using the Manual Release Handle to steer the Boom holder to horizontal position.
Fig.4
Loosen the
screws
Move the springs
away from
springs support
4.2.1 Loosen the Screws and move the spring(s) away from the Spring Support. (Fig. 4)
Fig.5
Boom Holder Boom Holder
Manual Release Handle

6
4.2.3 Install the boom and Outer boom holder according to Fig. 6.
4.2.4 Fix the Boom Support on the ground. Adjust the height as the Rubber pad touches the
boom when the boom is at horizontal position.
(Fig. 7)
Fig.6
Outer boom holder
Fig.7 Rubber pad
Adjust height
Boom support

5.1 Spring Quantity and Size
5.2 Spring Adjustment
7
5. Setting Springs’ Balance with Boom Weight
Attention: The springs are set to be balanced in factory. DO NOT change the boom length or weight
if it is not necessary. If the boom length or weight must be changed (e.g.: adding a Stop Sign on the
boom), the balance must be adjusted by a qualied service person.
5.2.1 Remove the screws on the Cabinet hat, and remove the hat. (Fig. 8)
Boom Length
x≤3m
3m＜x≤4m
4m＜x≤5m
5m＜x≤6m
Quantity of spring
1
1
2
2
Spring Size
Φ4
Φ5
Φ5
Φ5+Φ6
Fig.8
Loosen screws

8
5.2.2 Based on the weight added or subtracted on the boom, adjust the Spring Nut. Tighten the
nut clockwise if the weight increased. Loosen the nut counter-clockwise if the weight decreased.
When adjusting, all nuts should be turned at the same cycles, in order to avoid the unevenly distrib-
uted loads. (Fig. 9)
Fig.9
For weight decread
Spring Nut

9
5.2.3 Loosen the Lower Linkage nut and take o the Upper Linkage nut. Turn the Manual
Release towards Open Status to pull out the Adjusting Insert. Turn the Manual Release towards
Close Status, and stop when the boom is between 30° to 60°. If the boom moves towards Open Status,
the Spring Nut should be loosened or reduce the number of springs. If the boom moves toward
Close Status, the Spring Nut should be tightened or increase the number of springs. (Fig. 10)
Tighten the Upper and Lower Linkage nuts after the adjustment.
Fig.10
Spring Nut
Manual Release Handle
Adjusting Insert
Upper Linkage nut
Linkage
Lower Linkage nut

10
A. Use remote controller to operate Automatic Boom Barrier.
B. During power outage, turn the Manual Release towards Open
Status to open the Automatic Boom Barrier. (Fig. 11)
6. Operating Instructions
Fig.11
Close Open
Close Status
Linkage Nuts Adjustable Linkage
Main Linkage
Open Status
Fig.15

11
7. Control Board Diagram
Reserved
RS485-B
RS485-A
Limit Output COM
Open Limit Output
Close Limit Output
AA.12V 100mA
Infrared Sensor
COM COM
External Stop
External Close
External Open
Loop Detector
Live
Null
GND
Motor White Wire
Motor Red Wire
Motor Blue Wire
External Power V-
External Power V+
LED-
LED+
Blue
White
Black
Brown
Optical Counter Red Wire
Open Limit Yellow Wire
Close Limit Green Wire
Optical Counter Blue Wire
Green Light
Red Light
Fig.12

12
Attention: Limits are set well in factory. Any change made on boom length, weight, spring
force, etc. may cause deviation on the limits. To adjust the limits, please follow steps below.
8. Limit Adjusting
8.1 Optical Counter Disk
8.2 Open, Close Limits
For easy understanding,we assume the value of“P1 ”and“ P2”with “ 6” on the Control Board means
the boom at vertical and horizontal position. Fig.14 shows the boom status with the displaying
value on the Control Board.
Counter Picks
Default Pick Position Max. Oset Pick Position
Fig.13

13
8.3 Limits resetting
Before adjusting, open and close the boom once to see whether the boom is vertical and horizontal
to the ground. If so, no adjustment is needed. Otherwise, follow the steps below to set the value of
P1 and P2.
P1 P2
Fig.14

14
Power on
Default displevy
Press and hold “Set”
Display “P1”or“P2”
Display corresponding value
Press “Set”
Press “Stop”
End
Press “Open” or “Close” to adjust value
Press “Open” or “Close” to
switch between “P1”&“P2”
Warning! Resetting should be operated by a qualified person.

9. Function Parameters
15
9.2 Timer Definition
F0
F1
F2
F3
F4
F5
F6
F7
F8
F9
Year
Month
Day
Hour
Minute
Second
Light-on Hour. Default: 18
Light-on Minute. Default: 00
Light-out Hour. Default: 06
Light-out Minute. Default: 00
9.1 Function Definition
F0
F1
F2
F3
F4
F5
F6
F7
F8
F9
Auto-Close Timer (s). Max.: 99s. Default:
00 (Means auto-close function disabled)
00: Normal Mode (Default). 01: Counting Mode.
00: Normal Mode (Default). 01: Stay OPEN.
01: Stay Light-on when open to limit(Default).
00: Light out when open to limit
01: Encoder Value (Default) 00: Operation Status.
Signal Input Mode. 00: N.O. (Default). 01: N.C.
Alarm or Light. 01: Light (Default) 00: Alarm.
Factory Setting (Caution!)
Open Limit Micro-adjustment(for digital encoder)
Close Limit Micro-adjustment(for digital encoder)

16
9.3 Parametors of Function and Time Resetting
Power on
Shortly press “Set”
Display “77”
Display “77” or “81”
Press “Set”
“79” : Function
Parameter
“81” : Timer
Parameter
Press “Stop”
End
Press “Open” or “Close” to change corresponding value
Press “Open” or “Close” to change value

17
10.1 Transmitter's code setting
10. Transmitter (Remote control) setting
Press "LEARN butTON", the "LEARN LED" light on, then, press and hold the button which you choose
on the transmitter till the "LEARN LED" ashes and goes out, now, the transmitter is coded. Other
transmitters can be coded as this way.
10.2 Erasing the transmitter's code
Press" LEARN BUTTON" and hold on to make the "LEARN LED" light on and till go out. Now, all codes
of transmitters which had been learnt are cleared.
11. Error Codes
Remove the Object that Blocks the Photo Beam
Remove the Object that Block the Air Wave
Optical Counter Limits
Code
Err1
Err2
Err3
Err7
Err8
Meaning Solution
Check the Optical Counter Limits wires
Motor Nonstop Running Over Limits
Motor Locked Rotor
Photocell is Triggered
Air Wave Sensor Triggered
1.Check the Optical Counter Limits Connecting
2.Check the Mechanical System
1.Check the Mechanical System
2.Check Motor Wires Connectors

18
12. Trouble Shooting
Power On, operate remote
controller(transmitter), but no
reaction.
Motor is functional but the
boom doesn’t work.
Boom does not reach correct
position when opening and
closing.
Boom shakes at Open Limit
and Close Limit.
Trouble Possible Reason
Fuse blowout. Check fuse inside control
box and power supply.
Change the batteries in
transmitter.
No battery or dead battery
in remote
controller(transmitter).
Frequency interference.
Optical counter malfunction.
Control board malfunction.
Boom starts at middle
position.
Spring force is not balance. Readjust the balance.
Refer to Fig.15 (See page 10).
Reset.
Low power voltage.
Incorrect Linkage
adjustment.
Incorrect Limits setting.
The Lock Flat Key between
Boom Main Shaft and
Boom Holder is loose.
Change the Lock Flat Key.
Check if the input power is
at proper range.
Change Optical counter.
Change control board.
External protectors’circuit
malfunctioned or at
working status.
Check the External
Protectors or change them
if need.
Use manual release to set the
boom at Open status orClose
status, then use controller to
start again.
Press “Open” or “Close” on the
Main Board to teso if needed ,
connet a wired controller.
Solution

#24, Shambavi Building, 23rd Main, Marenahalli, JP Nagar 2nd Phase, Bengaluru - 560078
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www.esslsecurity.com