ETAS ES132.1 User manual

ETAS ES132.1
Interface Extension Module
User Guide

Copyright
The data in this document may not be altered or amended without special
notification from ETAS GmbH. ETAS GmbH undertakes no further obligation
in relation to this document. The software described in it can only be used if
the customer is in possession of a general license agreement or single
license. Using and copying is only allowed in concurrence with the specifica-
tions stipulated in the contract.
Under no circumstances may any part of this document be copied, repro-
duced, transmitted, stored in a retrieval system or translated into another
language without the express written permission of ETAS GmbH.
© Copyright 2023 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or
brands belonging to the respective owners.
ES132.1 -User Guide R01 EN -04.2023

3 | Contents
Contents
ETAS ES132.1 -User Guide
1 Safety Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Classification of Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Electrical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.9 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.10 Shipment and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.2 Scope of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.3 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Updating the Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5.1 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Identification on the Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.2 Norms and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1.3 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1.4 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 RoHS Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.1 European Union. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.2 China RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Declarable Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.4 CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5 UKCA Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.6 KCC Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.7 Product Return and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.8 Use of Open Source Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.9 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4 | Contents
ETAS ES132.1 -User Guide
4.10 Terminal Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.10.1 Terminal Assignment of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.10.2 Terminal Assignment of CAN interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.11 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.11.1 CAN Interfaces (CAN 1 / CAN 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 CBCF100 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2 CBH500 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 CBCX131.1-0 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4 Cable CBAC180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6 Order Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 ES132.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Index of Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5 | Safety Notices
ETAS ES132.1 -User Guide
1 Safety Notices
This chapter contains information about the following topics:
• Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• Classification of Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• Cables and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
• Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
• Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
• Shipment and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Refer to the following safety instructions and the technical documentation avail-
able to download from the ETAS website www.etas.com. Keep the information pro-
vided in a safe place.
Failure to comply with the safety instructions may lead to the risk of damage to life
and limb or property. The ETAS Group and its representatives shall not be liable for
any damage or injury caused by improper operation or use of the product.
Only use the product if you have read and understood the information concerning
safe operation and have the required qualifications and training for this product. If
you have questions about safe operation, contact ETAS:
- Technical Support: www.etas.com/hotlines
- Regional ETAS Contact Partner: www.etas.com/contact
The product is only approved for the applications described in the technical docu-
mentation. When using and operating this product, all applicable regulations and
laws must be observed.
ETAS products, made available as beta versions or prototypes of firmware, hard-
ware and/or software, are to be used exclusively for testing and evaluation pur-
poses. These products may not have sufficient technical documentation and not
fulfill all requirements regarding quality and accuracy for market-released series
products. The product performance may therefore differ from the product
description. Only use the product under controlled testing and evaluation condi-
tions. Do not use data and results from beta versions without prior and separate
verification and validation and do not share them with third parties.
Before commissioning, check whether a Known Issue Report (KIR) is available for
the current product version: www.etas.com/kir (Password: KETASIR). Note the
information given in the report.
Program codes or program control sequences that are created or changed via
ETAS products, as well as all types of data obtained through the use of ETAS prod-
ucts, must be checked for their reliability and suitability prior to use or distribution.

6 | Safety Notices
ETAS ES132.1 -User Guide
Only use these codes or sequences in public areas (e.g. in road traffic) if you have
ensured that the application and product settings are safe through testing in self-
contained and designated testing environments and circuits.
This ETAS product allows you to influence safety-relevant systems or data (e.g. in
motor vehicles, vehicle components and test benches). In the event of a malfunc-
tion or a hazardous situation, it must be possible to put the system into a safe
state (e.g. emergency stop or emergency operation).
1.1 Intended Use
The product was developed and approved for applications in the automotive sec-
tor. Only operate the product as per its specifications. If the product is used in any
other way, product safety is no longer ensured.
The interface modules are designed for the following applications:
- Detecting signals from ETK and ECU interfaces, as well as from vehicle
buses
- Flash programming of ECUs
Application Areas
- The product is approved for use in the following areas:
• Interior
• Passenger cell
• Trunk
- Do not operate the product in a wet or damp environment.
- Do not operate the product in potentially explosive atmospheres.
Technical Condition
The product is designed in accordance with state-of-the-art technology. Only
operate the product and its accessories if they are in perfect working order. Shut
down a damaged product immediately. Do not open or alter the product. Only ETAS
may make changes to the product.
1.2 Classification of Safety Messages
The safety messages warn of dangers that can lead to personal injury or damage
to property:
DANGER
DANGER indicates a hazardous situation with a high risk of death or serious injury
if not avoided.
WARNING
WARNING indicates a hazardous situation of medium risk, which could result in
death or serious injury if not avoided.

7 | Safety Notices
ETAS ES132.1 -User Guide
1.3 Assembly
Only install, connect, disconnect and cable ETAS products and components when
they are de-energized.
Assembly location
Install the product on a smooth, level and firm surface.
Securing the Product
The housing must not be damaged while securing the product.
Ventilation
- Protect the product against direct solar radiation and other sources of heat.
- Ensure that there is sufficient air circulation for efficient heat exchange.
1.4 Operation
Only operate the product with the latest firmware. You can find information about
updating the firmware in the user manual.
CAUTION
CAUTION indicates a hazardous situation of low risk, which may result in minor or
moderate injury if not avoided.
NOTICE
NOTICE indicates a situation, which may result in damage to property if not
avoided.
NOTICE
Damage to the electronics due to potential equalization
The cables' shield may be connected to the housing, the ground or the ground
for the product's power supply. If there are different ground potentials in the test
setup, equalizing currents can flow between the products via the cables' shield.
Take account of different electric potentials in your test setup and take appro-
priate measures to prevent equalizing currents.
WARNING
Risk of injury due to inadequate fastening
- Secure the product so that it does not move uncontrollably.
- Only use carrier systems and fastening materials that can accommodate the
static and dynamic forces of the product and are suitable for the ambient
conditions.

8 | Safety Notices
ETAS ES132.1 -User Guide
If the firmware update is not completed successfully, try it again. If a new firmware
update is not possible and the product is not functional, send the product to ETAS.
1.5 Electrical Connection
Electrical Safety and Power Supply
- Only connect the product to electric circuits with safety extra-low voltage in
accordance with IEC 61140 (devices of class III) within the voltage limits for
accessible parts as per IEC 61010-1.
- Observe the connection and setting values (“Electrical Data” on page 22).
- The power supply for the product must be safely disconnected from the
supply voltage. For example, use a car battery or a suitable lab power supply.
- Only use lab power supplies with dual protection for the supply network
(with double/reinforced insulation (DI/RI)).
- The power supply must be suitable for use according to the ambient condi-
tions for the product.
- It is possible to discharge the vehicle battery in regular operation and long
standby operation.
- Central load-dump protection is required for operation.
Connection to the Power Supply
The product is powered via an ETAS module in the test setup.
To de-energize the Product
1. Disconnect the product from the power supply in one of the following ways:
- Switch off the laboratory power supply for the test setup.
- Disconnect the test setup's connection to the vehicle battery.
- Disconnect the product from the ETAS module supplying the power.
2. Disconnect the product from all interfaces.
1.6 Cables and Accessories
Cables
- Only use ETAS cables, cables recommended by ETAS or other cables certi-
fied for the application.
- Route the cables such that they are protected against abrasion, damage,
deformation and kinking.
WARNING
Risk due to undefined vehicle behavior during an ECU reset
If you operate the product in combination with ETKs, the ECU must not be reset
in an uncontrolled manner.
- Only make changes when the vehicle is stationary (e.g. changes to the test
setup, changes to the ETK configuration, software updates).

9 | Safety Notices
ETAS ES132.1 -User Guide
- Do not place any objects on the cables.
- Do not use any damaged cables.
- The connector and connection must not be dirty.
- The connector and connection must be compatible.
- Correctly align the connector with the connection.
- Do not connect the connector and connection by force.
For detailed information about cables, see the user manual for the product.
Accessories
Use ETAS accessories, accessories recommended by ETAS or other accessories
certified for the application. For detailed information about accessories, see the
product's user manual.
1.7 Transport
- Only transport the product individually.
- Remove all connected cables before transportation.
- Do not transport the product by the connected cables.
1.8 Maintenance
The product is maintenance-free.
Cleaning
- Only clean the product when it is de-energized.
- Do not use cleaning agents that could harm the product.
- Do not apply cleaning agents directly onto the product.
- Use a dry or slightly dampened, soft, lint-free cloth.
- Make sure that no moisture enters the product.
1.9 Repairs
If repairs are required, send the product to ETAS.
1.10 Shipment and Packaging
You can find the return form and information about this process on the ETAS web-
site: www.etas.com/en/support/hw_return_form.php.

10 | Hardware Description
ETAS ES132.1 -User Guide
2 Hardware Description
This chapter contains information about the following topics:
• Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
• Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
• LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
• Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Overview
2.1.1 Description
The Interface Extension Module ES132.1 is equipped with two CAN / CAN FD inter-
faces for connection to the CAN bus of a vehicle or an ECU and with a Lemo inter-
face for connection of the following products:
- ES523.1
- ES592.1
- ES593-D
- ES595.1
- ES600.2
- ES88x
- ES89x.
2.1.2 Scope of Application
The ES132.1 can be used for the following tasks:
- Recording and capturing communication data and calibration of ECUs via
the CAN bus interface
- ECU diagnostics via the CAN bus interface and J2534 pass-through inter-
face
- Vehicle diagnostics and reprogramming via a J2534 pass-through interface
using application software from third-party providers
- Flash programming of ECUs
2.1.3 Properties
The most important properties at a glance:
- Two independent CAN/CAN FD interfaces:
• CAN high-speed or CAN FD operating mode (SIC)
• CAN protocols CAN V2.0a (standard identifier with 11 bit) and CAN V2.0b
(extended identifier with 29 bit)
• Support for ISO-compliant CAN FD and non-ISO-compliant CAN FD
• Multi-client access to the same CAN channel (max. four clients can
access the device; two clients per channel)
- Synchronization of the measuring channels with INCA
- DSUB connector in accordance with "CAN in Automation" (CiA)
- No external power supply necessary