ETL ATS 400 User manual

Automatic Test System
ATS 400
Instruction Manual Base device with SC-NG

Table of Contents
Instruction Manual ATS 400 with SC-NG
Version 4.03
2
1Table of Contents
1Table of Contents............................................................................... 2
2Safety ................................................................................................ 5
2.1 Used Symbols ............................................................................................... 5
2.2 Qualification of Staff ..................................................................................... 5
2.3 Fundamental Safety Notations...................................................................... 6
2.4 Responsibility and Warranty......................................................................... 6
2.5 Damage by Transport ................................................................................... 6
3General Information .......................................................................... 7
3.1 Safety Information ....................................................................................... 7
3.2 Brief Description of the Product.................................................................... 7
3.3 Model and Type Designation ......................................................................... 8
3.4 Validation ..................................................................................................... 8
3.5 Handling according to Regulations ............................................................... 8
3.6 Maintenance work ........................................................................................ 8
3.7 Scope of Delivery .......................................................................................... 8
3.8 Terms and definitions ................................................................................... 9
4About the Test System..................................................................... 10
4.1 Operating Components at the Front Side (all Types) .................................. 10
4.1.1 Main Switch ...................................................................................................10
4.1.2 Multifunctional Rotary Switch „Navigation Plus“ ..................................................10
4.1.3 Keyboard Foils................................................................................................10
4.1.4 LED Display ...................................................................................................11
4.1.5 Display ..........................................................................................................12
4.2 Equipment and Control Types ..................................................................... 12
4.2.1 PREMIUM LINE X2: The Remote Type ................................................................12
4.2.2 PREMIUM LINE X4: The Stand-Alone Type .........................................................12
4.2.3 PREMIUM LINE X6: The PC-Inside Type .............................................................13
4.2.4 PREMIUM LINE X8: The High-End Type..............................................................13
4.3 Back Side with Interfaces ........................................................................... 14
4.3.1 ETL-Interface for Selection and Operation Panels ................................................15
4.3.2 User-Interface: Free configurable IOs (optional article 201327) ............................16
4.3.3 Common specification .....................................................................................17
4.3.4 ADF-Interface: Analogue IOs und Frequency Inputs (optional article 202734) ........17
4.3.5 RS232-Interface .............................................................................................18
4.3.5.1 PC-Connection via KWP2000 ............................................................................18
4.3.5.2 Log Printer-Connection via a simple ASCII-Output ..............................................18
4.3.5.3 PC- or PLC-Connection via a simple ASCII-Protocoll ............................................18
4.3.6 CAN 1: Interface for the Extension of the Test System ........................................18
4.3.7 CAN 2: Interface for customer-specific solution ..................................................19
4.3.8 HV-Connections: HV-Connection Jack, double pole, HVS06C by ETL:.....................19
4.3.9 Connection for a PE-Probe Tip (Protective Earth CPonductor-Test Probe): ..............19
4.3.10 Safety circuit and warning lamp combination......................................................20
4.3.11 Earthing ........................................................................................................20
5Information for safe Operation ........................................................ 21

Table of Contents
Instruction Manual ATS 400 with SC-NG
Version 4.03
3
5.1 General Safety Information ........................................................................ 21
5.2 Special Safety Information for High Voltage Testing and other dangerous
Kinds of Testing .......................................................................................... 21
5.2.1 Testing with High Voltage Test Pistols ...............................................................21
5.2.1.1 Fusing the Work Place .....................................................................................21
5.2.1.2 Protecting Outsiders........................................................................................21
5.2.1.3 Protecting the Test Person ...............................................................................21
5.2.2 Testing with a Safety Test Cage........................................................................22
5.2.2.1 Fusing the Work Place .....................................................................................22
6First Steps, Commissioning.............................................................. 23
7Safety circuit ................................................................................... 24
7.1 Basic principles........................................................................................... 24
7.2 Safety parameters ...................................................................................... 25
7.3 Pin numbering of the sockets ..................................................................... 25
7.4 Socket warning lamp combination .............................................................. 25
7.5 Socket safety circuit ................................................................................... 26
7.5.1 Configuration 0: No connection.........................................................................27
7.5.2 Configuration 1: Two hand appliance.................................................................27
7.5.3 Configuration 2: Protective door / test cage with 2 closers ...................................28
7.5.4 Configuration 3: Protective door / test cage with antivalent contacts.....................29
7.5.5 Configuration 4: Protective door automation solution ..........................................30
7.5.6 Configuration 5: Check with test pistol ..............................................................31
7.5.7 Configuration 6: Smart switch ..........................................................................32
7.5.8 Configuration 7: Protective door with guard locking and 2 NO contacts..................33
7.5.9 Configuration 8: Protective door with guard locking, potential-free antivalent contacts34
7.5.10 Configuration 9: Protective door with OSSDs......................................................35
7.6 LED SAFETY CIRCUIT .................................................................................. 36
7.7 Message in ETL DataView 3 ........................................................................ 36
7.8 State in ETL DataView 3.............................................................................. 36
7.8.1 Tab page Status SHK......................................................................................37
7.8.2 Tab page Detail 1 ........................................................................................38
7.8.3 Tab page Detail 2 ........................................................................................39
7.8.4 Tab page Detail 3 .........................................................................................40
7.8.5 Tab page Debug ..............................................................................................41
7.9 Accessories................................................................................................. 41
7.9.1 Accessories for configuration 1 (Article number ) ................................................41
7.9.2 Accessories for configuration 4 (Article number) .................................................42
7.9.3 Accessories for configuration 5 .........................................................................42
8Operation......................................................................................... 43
9Display of LED Error......................................................................... 44
9.1 Sequence of the blink code ......................................................................... 44
9.2 Meaning of the blink codes ......................................................................... 44
9.2.1 Loss of communication with the LT-CPU.............................................................44
9.2.2 Failure of the power converter..........................................................................44
9.2.3 Overtemperature ............................................................................................45
9.2.4 Loss of communication with the HMP.................................................................45
9.2.5 Loss of communication with the MEP function.....................................................45
9.2.6 Loss of communication with the MEP insulation test ............................................45

Table of Contents
Instruction Manual ATS 400 with SC-NG
Version 4.03
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9.2.7 Loss of communication with the MEP protective earth test ...................................45
9.2.8 Loss of communication with the safety circuit.....................................................46
9.2.9 Loss of communication with the front ................................................................46
9.2.10 Loss of communication with the 2. Userinterface ................................................46
9.2.11 Loss of communication with the ATM400 ...........................................................46
9.2.12 Loss of communication with an external electronic source ....................................47
9.2.13 Loss of communication with the adjustable transformer.......................................47
9.2.14 Loss of communication with the external source .................................................47
9.2.15 Loss of communication with a matrix module .....................................................47
10 Settings of the ETL Interface ........................................................... 48
10.1 Standard setting ......................................................................................... 48
10.2 Enabled....................................................................................................... 49
10.3 Button Start ................................................................................................ 50
10.4 Time ........................................................................................................... 51
10.5 Safety circuit .............................................................................................. 53
10.6 Using the Buzzer......................................................................................... 54
10.7 Disable SC, Con........................................................................................... 54
10.8 KeepPolarity ............................................................................................... 54
10.9 Hold matrix at start with contacting ........................................................... 54
10.10 Warn lamp flashing..................................................................................... 54
10.11 Adaptive HV timing ..................................................................................... 54
10.12 Turn off analog output ................................................................................ 56
11 Technical support ............................................................................ 57
12 Technical Data ................................................................................. 58
12.1 General Technical Data ............................................................................... 58
12.2 Measurement modules, technical data........................................................ 59
13 Manufacturer’s Declaration / EU-Declaration of Conformity ............ 60
14 Warranty ......................................................................................... 61
15 Personal Notes................................................................................. 62
16 Appendix A SC-NG error numbers .................................................... 63

Safety
Instruction Manual ATS 400 with SC-NG
Version 4.03
5
2Safety
2.1 Used Symbols
WARNING
Information to prevent extensive material and ecological damage.
DANGER
Information to prevent all kinds of personal damage.
ANNOTATION
Information to accentuate operating instructions.
TIP
Tips for the handling of the system or the operation.
INITIAL COMMISSIONING
Information on actions and data which are necessary for the initial commissioning of
the system.
2.2 Qualification of Staff
PROFESSIONAL STAFF
The operations described in this document are only allowed to be realized by persons
who have the qualified technical formation or have been trained appropriately by the
operator.
CAUTION
Information on handling and usage. Disregard may lead to malfunctioning or marginal
material damage. Information to prevent extensive material and ecological damage.