Euphonix System 5 Control Surface/Frame User manual

System 5 Control Surface/Frame
Version 1.0
Part# 840-07576-01
Publishdate: October2001
Euphonix Inc. 220 Portage Avenue Palo Alto , CA 94306
Tel: [phone] Fax: [phone] Web Page: www.euphonix.com
In the interest of continued product development, Euphonix reserves the right to make improvements in this
manual and the product it describes at any time, without notice or obligation.
System 5, S-5, PatchNet, eMix, EuCon, R-1, Studio Hub, , Digital Studio Controller, DSC, CleaR, GainBall,
SnapShot, SnapShot Automation, SnapShot Recall and Total Automation are trademarks of Euphonix Inc.

S5 Control Surface/Frame Manual Page 2 Version 1.0 ©1999 Euphonix, Inc.
TABLE OF CONTENTS
Box Inventory ............................................................................................................. 4
Safety and Precautions.............................................................................................. 4
Power On Sequence ............................................................................................................................ 5
CE/TUV/UL/CSA.......................................................................................................... 5
Component Overview ................................................................................................ 6
Functional Description ........................................................................................................................ 6
FRAME SECTION ......................................................................................7
Physical Specifications ....................................................................................................................... 7
Exploded View...................................................................................................................................... 7
Side Panel View.................................................................................................................................... 8
Dimensions and Weight ...................................................................................................................... 9
User Reference - Frame........................................................................................... 10
Assembling the S5 Frame................................................................................................................. 10
System 5 Ethernet/Power Cable Configuration .............................................................................. 18
System 5 Ethernet Cable Harness ................................................................................................... 19
CONTROL MODULES SECTION ............................................................21
Physical Specifications ........................................................................................... 21
Top View - Control Modules ............................................................................................................. 21
Filler Modules..................................................................................................................................... 22
Dimensions and Weight .................................................................................................................... 23
Technical Specifications ......................................................................................... 23
Environmental Requirements........................................................................................................... 23
Power Requirements ......................................................................................................................... 23
Power Consumption .......................................................................................................................... 23
Control Module Expansion Port ....................................................................................................... 24
General Description ....................................................................................................................... 24
Physical Pinout............................................................................................................................... 24
DB25 Electrical Specification: ........................................................................................................ 26
Typical Usage: ............................................................................................................................... 26
Alternate Usage #1: ....................................................................................................................... 27
Alternate Usage #2: ....................................................................................................................... 28
User Reference – Control Modules......................................................................... 29
Control Module Setup ....................................................................................................................... 29
Overview of Ethernet IP Address Allocation .................................................................................. 29
Self Test Procedure for CM401, CM402 and CM408....................................................................... 30
Initiating Self Test........................................................................................................................... 31
Self Test Operations ...................................................................................................................... 32
Top Level Test Keys ...................................................................................................................... 33
LED test ......................................................................................................................................... 34
All Switch LEDs Toggle.................................................................................................................. 35
Color Toggle................................................................................................................................... 35
All Switch and Indicator LEDs Toggle............................................................................................ 35
Vegas Mode ................................................................................................................................... 35

S5 Control Surface/Frame Manual Page 3 Version 1.0 ©1999 Euphonix, Inc.
Switch Test..................................................................................................................................... 36
Intelligent Display Test ................................................................................................................... 37
Knob Test....................................................................................................................................... 38
Knob value display......................................................................................................................... 39
Halo Test ........................................................................................................................................ 39
Knob meter display ........................................................................................................................ 39
Knob switch test ............................................................................................................................. 39
Expansion port switch test ............................................................................................................. 39
Fader Test ...................................................................................................................................... 40
Fader Test (continued)................................................................................................................... 41
All fader up ..................................................................................................................................... 42
All fader down ................................................................................................................................ 42
Fader cycle test with speed control................................................................................................ 42
Fader echo test .............................................................................................................................. 42
Touch Sense Test .......................................................................................................................... 42
Backstop PFL switch test ............................................................................................................... 42
Fader Write value display............................................................................................................... 42
Fader Read value display .............................................................................................................. 42
TFT backlight brightness test......................................................................................................... 42
CPU Test ............................................................................................................................................. 43
RAM Test ....................................................................................................................................... 43
ROM Test....................................................................................................................................... 43
PC104 RAM Test ........................................................................................................................... 44
APPENDIX 1 ............................................................................................46
Parts Lists................................................................................................................. 46
System 5 Leg Set: Part# 946-07220-01........................................................................................ 46
System 5 Frame Set, 6ft: Part# 946-06425-01 ............................................................................. 48
System 5 Frame Set, 9ft: Part# 946-06840-01 ............................................................................. 49
System 5 Frame Set, 12ft: Part# 946-07160-01 ........................................................................... 50

S5 Control Surface/Frame Manual Page 4 Version 1.0 ©1999 Euphonix, Inc.
Box Inventory
Description Part # Qty
S5 Leg Set 946-07220-01
Leg, Left, Finished 726-06398-01 1
Leg, Right, Finished 726-06419-01 1
Keyboard Tray Assembly 726-06415-01 1
Keyboard Palm Rest 726-07216-01 1
S5 Control Surface/Frame Manual 840-07576-01 1
One of the following Frame Kits
Frame, 6ft 946-06425-01
Frame, 9ft 946-06840-01
Frame, 12ft 946-07160-01
The specified number of the following modules:
CM401 946-05718-01
CM402 946-05719-01
CM408 946-05717-01
CM409-HTP 946-07000-01
Serial Mouse Extender 032-07169-00
CM409-H 946-06650-01
CM409-F 946-06651-01
Safety and Precautions
1) Read Instructions - Read all the safety and operation instructions before
operating the System 5 Control Surface.
2) Heed Warnings – Follow all warnings on the Control Modules and in these
operating instructions.
3) Water and Moisture – Do not use the Control Surface near water.
4) Heat – Locate the Control Surface away from heat sources.
5) Power Sources – Connect the Control Modules only to a power supply of the
type described in these operation instructions or as marked on the Control
Modules.
6) Power Cord Protection – Route power cords so that they are not likely to be
walked upon or pinched by items placed on them.
7) Object and Liquid Entry – Do not drop objects or spill liquids on the Control
Surface.
8) Damage Requiring Service – The Control Modules should be serviced only by
qualified personnel when:

S5 Control Surface/Frame Manual Page 5 Version 1.0 ©1999 Euphonix, Inc.
a) Objects have fallen, or liquid has spilled into the Control Modules;
or
b) A Control Module does not appear to operate or exhibits a marked
change in performance; or,
c) A Control Module has been dropped or sustained other physical
damage.
7) Servicing – Do not attempt to service the Control Modules beyond those
means described in this operation manual. All other servicing should be
referred to the Euphonix Tech Support department.
8) Fuse replacement – To prevent electric shock and avoid risk of fire, replace
fuse only with the same type and rating.
9) To prevent electric shock, do not use the Control Modules polarized plug with
an extension cord, receptacle or other outlet unless the blades can be fully
inserted to prevent blade exposure.
10) Grounding or Polarization – Do not defeat the grounding or polarization of
the Control Modules.
Power On Sequence
The Control Surface modules are powered up by a switch on the back of the frame.
The Control Surface should be powered up after the Virtual Mixer is running.
CE/TUV/UL/CSA
CE documentation is available.

S5 Control Surface/Frame Manual Page 6 Version 1.0 ©1999 Euphonix, Inc.
Component Overview
Functional Description
The System 5 Console consists of a frame and leg assemblies which house a
configurable number of Control Modules that comprise the Control Surface. The
System 5 Control Surface is the digital control center for all the System 5 component
assemblies. The Control Surface communicates with the System 5 component
assemblies via Ethernet network connections. Control signals are transmitted to the
Euphonix EH224 EuCon Hub and distributed to the various System 5 component
assemblies. No audio passes through the Control Surface.
Available in 6 foot, 9 foot, and 12 foot frame widths, the System 5 Control Surface
is modular in construction. The number and variety of Control Modules are
configurable based on the specific needs of each facility. Control modules are 12
inches wide. Filler modules can be ordered in full or half width.

S5 Control Surface/Frame Manual Page 7 Version 1.0 ©1999 Euphonix, Inc.
FRAME SECTION
Physical Specifications
Exploded View
Item No. Qty Description Part No. 6ft Part No. 9ft Part No. 12ft
1 1 Leg, Right, Finished 726-06419-01
2 2 Box beam 726-06399-01 726-06437-01 726-07164-01
3 1 Leg, Left, Finished 726-06398-01
7 1 Palm beam 726-06415-01
10 4 Caster Brackets
13 1 Back beam-9 726-06408-01 726-06430-01 726-07163-01
15 2 Brace 1 726-06404-01
16 3 Cover, back, 3ft 726-06686-01 (1) 726-06686-01 (2) 726-06686-01 (3)
18 1 Leg panel Left – 726-06394-01 Right – 726-06826-01
19 1 Keyboard Tray Assy 726-06415-01
21 1 CM401 assembly 946-05718-01
21 * CM402 assembly 946-05719-01
21 * CM408 assembly 946-05717-01
21 * CM409F assembly 946-06651-01
21 * CM409H assembly 946-06650-01
* Qty depends on specified configuration
3
2
1
10
16
15 13
21
18
19
7

S5 Control Surface/Frame Manual Page 8 Version 1.0 ©1999 Euphonix, Inc.
Side Panel View
Item No. Qty Description Part No. 6ft Part No. 9ft Part No. 12ft
2 2 Box Beam 726-06399-01 726-06437-01 726-07164-01
6 1 Plate, compression 726-06402-01
7 2 Palm Beam 726-0403-01 726-07168-01 726-07162-01
8 1 Plate, spread 726-06404-01
12 4 Caster 726-06407-01
13 1 Back beam 726-06408-01 726-06430-01 726-07163-01
15 2 Brace 726-06411-01
16 * Cover, back, 3ft 726-06686-01 (2) 726-06686-01 (3) 726-06686-01 (4)
18 2 Leg Panel 726-06394-01 (Left) 726-06826-01 (Right)
19 1 Keyboard Tray Assy 726-06415-01
21 1 CM401 assembly 946-05718-01
21 * CM402 assembly 946-05719-01
21 * CM408 assembly 946-05717-01
21 * CM409F assembly 946-06651-01
21 * CM409H assembly 946-06650-01
22 4 Foot, level 000-06434-00
27 1 Talk Back Mic 302-07044-00
* Qty depends on specified configuration
41”
30.5”
39.5”
29.5”
24.2”
16
2
2
15
13
7
8
27
21
19
22 12
18
6

S5 Control Surface/Frame Manual Page 9 Version 1.0 ©1999 Euphonix, Inc.
Dimensions and Weight
Height: 39.5 inches
Width: Frame size + 10”
Depth: 41 inches
Weight: Frame without modules
6ft Frame: 245lbs (111kg)
9ft Frame: 300lbs (136kg)
12ft Frame: 380lbs (172kg)
Approximately 14 inches of depth should be left behind the System 5 Control
Surface for cable connections.

S5 Control Surface/Frame Manual Page 10 Version 1.0 ©1999 Euphonix, Inc.
User Reference - Frame
Assembling the S5 Frame
Tools required:
• Hex drivers, 1/8”, 3/16”, 7/32”, ¼”, 5/32”
• Flat-bladed screwdriver, ¼”
• Socket wrench, ½”
• Silicon grease for bolts (Finish Line bicycle grease works great)
• Aux leg (item 20, not shown on some frame drawings)
• Bus wire, two 24” pieces
• Tap set for 3/8” 24 (3/8” 16 for newer box beams) and 5/16 18 threads
Minimum number of people required: 2. For a 12-foot frame, 3 people are
required.
Refer to the System 5 Frame drawings (pages 7-8) and the Parts Lists at the end
of this manual to help with parts identification and visualization of the steps set
forth in this procedure.
1) Verify that all screws and bolts have been greased. If they aren’t greased, apply
silicon grease to all of them.
2) Start with inserting the middle box beam (item 2) in the left leg (item 3, Leg Left).
You may have to drop the leg panel (item 18, legpnl) to get it in easily. Two people
need to hold up the beam, while the third person holds up the leg. Guide the beam
into the leg (flat side up). Insert a 3/8” 24x1.5 button head bolt (046-06421-00)
with a 3/8” flat washer (081-07193-00) through the leg hole and into the beam,
being careful not to strip the threads. Tighten the bolt fully, using a 7/32” hex

S5 Control Surface/Frame Manual Page 11 Version 1.0 ©1999 Euphonix, Inc.
driver.
3) After the beam is attached to the leg, the auxiliary leg (12 ft frame only, item 20)
can be put underneath the beam near the center to hold it up. Secure the auxiliary
leg to the beam by inserting a “T” nut (000-06690-00) into the beam, and thread a
5/16x18x0.50 screw (044-07192-00) through the auxiliary leg mounting hole and
into the “T” nut.
4) Insert the rear box beam (item 2) into the left leg next, using the same techniques
outlined in step 2. The auxiliary leg can help to hold up the beam.

S5 Control Surface/Frame Manual Page 12 Version 1.0 ©1999 Euphonix, Inc.
5) Prior to inserting the palm beam (item 7) into the left leg, thread the bus wire
through one of the holes of the spread plate (part#726-06404-01, item 8), twist-
locking the wire at the spread plate end. Run the other end of the wire through its
matching bolt hole on the left end of the palm beam. The spread plate should mount
inside the end of the palm beam, flat side up. As the palm beam is inserted into the
left leg (rounded side out) guide the bus wire into the matching bolt hole of the leg.
Insert a 3/8” 24x1.5 button head bolt through the leg hole and into the beam, using
the same techniques outlined in step 1. The auxiliary leg can help to hold up the

S5 Control Surface/Frame Manual Page 13 Version 1.0 ©1999 Euphonix, Inc.
beam.
6) Insert the back beam (item 13) into the left leg, using the same techniques outlined
in step 1. The auxiliary leg can help to hold up the beam.
7) Insert as many “T” nuts in the beams as required. For example, you will need 3 “T”
nuts for the middle box beam’s inner channel and 3 “T” nuts for the palm beam’s
inner channel in order to install the keyboard tray. You will need 4 “T” nuts for each
back cover brace (item 15, brace 1), 2 for the back beam bottom channel and 2 for
the rear box beam outside channel. You will need 2 “T” nuts for each power strip,
usually mounted on the rear box beam.
8) With the auxiliary leg holding up one end of the S5 frame, insert the four beams into
the right leg (item 1, Leg Right), using the same techniques outlined in step 1.

S5 Control Surface/Frame Manual Page 14 Version 1.0 ©1999 Euphonix, Inc.
Also, for the palm beam, use the same technique with the spread plate and bus wire
as outlined in step 4.
9) Install the four box beam braces (item 4) on each end of the box beams. Use four
5/16-18x3.5 bolts (043-06688-00) and four 5/16 lock washers (082-066889-00) for
each box beam brace. Use a ½” socket wrench. Do not tighten down fully until the
frame is fully loaded and its width is checked.
10) To secure the spread plates into the palm beam ends, pull down on the bus wire, and
line up the spread plate screw holes with the leg screw holes. With a 3/16” hex
driver, insert a 5/16-18x1.125 flathead screw (046-06409-00) into spread plate screw
hole sans the bus wire. Once the screw is threaded in and tightened down, remove
the bus wire and insert the other counter-sunk screw in the screw hole that the bus
wire previously occupied. You may have to loosen the other screw a little in order to
remove the bus wire.
11) Using the 3/16” hex driver and 5/16-18x2.25 flathead screws (046-06401-00), install
the spread plates (part# 726-06402-01, items 5 & 6) into the back beam ends. (Like
spread plate pictured in Step 5.)
12) Install all the modules into the frame to ensure that their surfaces are flush. Use the
thumbscrews (936-07240-01, S5 thumbscrew kit, 4 per module) to secure the
modules to the box beams. Before installing the 401 module permanently into the
frame, attach the talkback mic bracket (936-07219-01, S5 talkback mic kit) into the
middle top screw hole of the SBC panel, using the screw and insulating washer
supplied in the S5 talkback mic kit.
13) After verifying that the control surface is acceptable, tighten all loose screws and
bolts in the frame. Tighten the bolts on the box beam braces only until their lock
washers flatten, and no further. You will have to temporarily remove the modules on
each end of the frame to be able to tighten the box beam braces.

S5 Control Surface/Frame Manual Page 15 Version 1.0 ©1999 Euphonix, Inc.
14) Using a ¼” hex driver and 5/16x18x0.375 socket head screws (044-06686-00), install
the back cover braces (item 15, brace 1). Determine the position of the braces by
aligning them with the back cover mounting screw holes. Move the slide nuts in the
rear box beam and back beam to the brace locations, and mount the braces to them.

S5 Control Surface/Frame Manual Page 16 Version 1.0 ©1999 Euphonix, Inc.
15) Using a 5/32“ hex driver and 1/4x20/3/8 button head screws (044-07236-00), install
the back covers on the braces.
16) Determine where the power strips (part#600-07223-00)) are going to be mounted on
the rear box beam, line up the slide nuts in the box beam to match the mounting
holes of the power strips, and use a ¼” hex driver with 5/16x18x0.375 socket head
screws to mount the power strips into the slide nuts.
17) Determine where the keyboard drawer (item 19, kbd drawer) is going to be located,
then line up the slide nuts in both box beams (the distance between the screw holes
on each box beam end of the keyboard drawer is xx”). Use a ¼” hex driver with
5/16x18x0.375 socket head screws to mount the drawer into the slide nuts.

S5 Control Surface/Frame Manual Page 17 Version 1.0 ©1999 Euphonix, Inc.
18) If the network, power, and talkback mic cables are not going to enter the S5 frame
from the bottom of a leg, then the leg panel supporting the cabling will have to have
its knockout plate removed. Remove the leg panel from the leg before punching.
The punch direction should be from the outside to the inside. Support the knockout
hole on the inside of the leg panel with a roll of duct tape, or something similar.
This will alleviate any distortion to the leg panel metal while punching.

S5 Control Surface/Frame Manual Page 18 Version 1.0 ©1999 Euphonix, Inc.
System 5 Ethernet/Power Cable Configuration

S5 Control Surface/Frame Manual Page 19 Version 1.0 ©1999 Euphonix, Inc.
System 5 Ethernet Cable Harness
MACHINE ROOM
CONSOLE
A16-A30
A1-A15
2
3
6
5
(TYP 30 PLACES)
4
(TYP BOTH ENDS)
LABEL EACH CABLE AS INDICATED
(TYP BOTH ENDS)
1
(TYP 15 PLACES)
A16
A30
A1
A15
SEE DETAIL 'A'
31.0'
Notes
:
1. All dimensions are in feet
2. Make sure that all wire ends are flush with "Point A". Typical 30 places
3. Make sure that the insulation jacket of the cable reaches to "Point B" when crimping terminal. Typical 2 places. Cable ends are to be
terminated according toTIA/EIA 568b standards.
2
3
POINT B
POINT A
DETAIL 'A'
B1 B2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
LABEL CABLE AS INDICATED
(TYP BOTH ENDS)
(TYP BOTH ENDS)
1.0' (x15)
5.0'
A1-A30 WIRE LIST
A1-A15
PIN 1
PIN 2
PIN 3
PIN 4
PIN 5
PIN 6
PIN 7
PIN 8
A16-A30
PIN 1
PIN 2
PIN 3
PIN 4
PIN 5
PIN 6
PIN 7
PIN 8
WIRE COLOR
WHT/ORG
ORG
WHT/GRN
BLU
WHT/BLU
GRN
WHT/BRN
BRN
CABLE ASSEMBLY PARTS LIST
ITEM QTY MFR MFR P/N DESCRIPTION
1 30 PHYCO 1001-8P8CSR RJ45 PLUG, 8-8, RND SLD
2 1 NEUTRIK NC3FX XLR 3PIN FEMALE CABLE CONNECTOR
3 1 NEUTRIK NC3MX XLR 3PIN MALE CABLE CONNECTOR
4 41' GEPCO MP1022 BLACK 2 LEAD SHIELDED CABLE, 24AWG
5 495' BELDEN MEDIA TWIST 350(1872A)BLUE 4 PAIR UTP CABLE, 24AWG SOLID COPPER
6 31' TECHFLEX CCPT6X EXPANDABLE SLEEVING
CONNECTOR
MATING
A1-A16
A2-A17
A3-A18
A4-A19
A5-A20
A6-A21
A7-A22
A8-A23
A9-A24
A10-A25
A11-A26
A12-A27
A13-A28
A14-A29
A15-A30
B1-B2
B1-B2 WIRE LIST
B1
1
2
3
B2
1
2
3
WIRE
DRAIN
WHITE
BLACK
SIGNAL
GND
HOT
COLD

S5 Control Surface/Frame Manual Page 20 Version 1.0 ©1999 Euphonix, Inc.
CONTROL MODULE SECTION