Euroboor EBS.500 User manual

INSTRUCTION MANUAL
EBS.500
PORTABLE BAND SAW

SAFETY RULES
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in
Damp or wet locations, or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Choose
the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the
next heavier gage. The smaller the gage number, the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelet or other
jewelry, which may get caught in moving parts. Non-slip footwear is recommended. Wear protective
hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES AND EAR PROTECTION. Also use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and
it frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and
the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging
in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended accessories. The
use of improper accessories may cause risk of injury to persons.
18. NEVER STAND ON TOOL Serious injury. Could occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function - check for alignment of moving parts, binding of moving parts, breakage of
Portable band saw

parts, mounting, and any other conditions that may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade
or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave tool until it comes to a
complete stop. To lock the main switch in the OFF position, remove the switch key from the switch.
Place the key in a location that is inaccessible to children and others not qualified to use the tool.
(1) WEAR EYE PROTECTION.
(2) DO NOT REMOVE CUT-OFF PIECES UNTIL BLADE HAS STOPPED.
(3) MAINTAIN PROPER ADJUSTMENT OF BLADE TENSION, BLADE GUIDES, AND TRUST BEARING.
(4) ADJUST UPPER GUIDE TO JUST CLEAR WORKPIECE.
(5) HOLD WORKPIECE FIRMLY AGAINST TABLE
Material to be cut
The tool is intended to cut matter material like steel. Iron, copper, etc. NEVER USE THIS TOOL TO CUT WOOD
AND EXPLOSIVE METAL MATERIAL.
USE A CORRECT PLUG
As different countries may use different plug, so the user shall install the right plug approved in your
country.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified
electrician. Improper connection of the equipment-grounding conductor can result in risk of electric shock.
The conductor with insulation having an outer surface that is green with or without yellow stripes is the
equipment-grounding conductor.
If repair or replacement of the electric cord or plug is necessary, do not connect the Equipment-grounding
conductor to a live terminal. Check with a qualified electrician or service personel if the grounding
instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
FIG B
Portable band saw

Running in the blade
To safe guard the life and quality of a new blade, the first two or three cuts must be made exerting slight
pressure on the piece so that the cutting time is almost twice the one normally needed (see cutting table).
Correct positioning of the piece in the clamp
Pieces to be cut must always be held firmly in the clamp, directly between the two jaws and without
inserting other objects. For flat profiles, bars or particular shapes, refer to the examples in fig .B
To cut a long work piece, use roll stand to support it.
Choosing the blade Fig c
Warning:
1. NEVER USE BANDS WHICH ARE DAMAGED OR DEFORMED.
2. NEVER CLEAN THE SAW BAND WHILST IT IS IN MOTION
The choice of the right blade and its toothing depends on the type of material you have to cut
And on its section. Your band saw is fitted with a 1325mm x 13mm, 0.65mm thick metal blade. Blades with
6-10 teeth per inch are available as replacement.
Requirements, indicated in the “cutting table”(fig c).
Maintenance
1. Be careful: before every cleaning or maintenance operation, ensure that the plug is not in the electric
supply socket.
2. Keep the cutting machine free from residue by means of a vacuum cleaner or a brush, passing it also
over the blade guides. Keep the band saw in good condition: if it is not to be used for a long time, put it
away in its original packing in a damp-free place. In these cases it is advisable to slacken the blade so as
not to keep it under tension unnecessarily.
30
50
115 max
8/12
6
6
30x s.1
40x s2
50x s.5 max
14
14
8/12
30
40
115 max
8/12
6
6
30x s.1
50x s.2
14
14
25x35
40x50
115x153 max
8/12
6
6
Fig C
Portable band saw

Portable band saw
ELECTRICAL PART LIST
CIRCUIT DIAGRAM
Item
Specifications
Item
Specifications
Voltage
110~230 V
Blade size
13 x 0.65 x 1325mm
Motor
(800W)
Bow-Saw
Aluminum
Cutting
capacity 90°
Circular bar: 85mm,
rectangular bar: 100 x85mm
Dimension
650 mm x 310 mm x 450 mm
Cutting
capacity 45°
Circular bar: 85mm,
rectangular bar: 60 x 65mm
Packing
660 mm x 320 mm x 470 mm
Function
Manual Cutting: ST-G510s
Optional
Accessories:
n/a
Blade speed
35~80 MPM
NOISE LEVEL
The noise level for the tool is about 60 dB (A)
Item Description
Description and function
Technical data
1 SB1
TR26-21C-13D/L SM-8
4P Switch with lighe
IP54:250Vac
CE
2
Supply Cable
Ac 600V, 10A,3G/0.75mm
for 800W motor
3 M
motor
800W/230V,IP54
4 SQ1
ZIPPY
Micro
Switch,VMN-15,15A
20.5A 125 / 250 Vac
CE
5 FR1
Over Load
3.7A / 250 Vac
CE
Portable band saw

OPERATION AND ASSEMBLY INSTRUCTIONS
FIG 1
This view shows the:
Machine body (A) Handle (B)
Switch (C) Knob (D)
Rod (E) Locking Handle (F)
MANUAL CUTTING
For the spring !
You have to tight the screw(E) to make the steel plate (F)
at around 45degree.
FIG 2
To start the machine move switch (H of FIG2) to ON (I)
position press the button (B of FIG1) while manual Cutting.
This machine is designed for cutting without cooling.
So it will increase the heat in the saw blade and do not operate
the machine without any stop more than 70min.
! WARNING: WHEN THE TOOL IS NOT IN USE. THE SWITCH SHOULD BE LOCKED IN THE OFF (O)
POSTION.
ADJUSTMENTS
FIG8 Adjusting the distance Set Bracket
If you have to cut several pieces, all the same length,
Use the Set Bracket (D of FIG1) provided with the band saw.
In order to avoid repeating the measurements.
FIG7 Adjusting the blade guide
Your cutting machine is provided with a sliding guide (I of FIG3)
with built-in protection, which guides the part of the blade
necessary to make the cut, and at the same time, protects the
part of the blade not in use. To do this, simply slacken the
locking handle (J of FIG3) and slide the blade guide (I of FIG3)
so as to bring it closer to or farther from the piece that is to be cut.
Portable band saw
FIG3
A
D
F
B
C
E
Fig2.
H
I
J

U
FIG4 Adjusting the cutting angle
The band saw can cut an angle varying from 0° to
60°. Slacken the locking handle (K of FIG9) and
turn the Bow-Saw (L of FIG9) until the scale to the
desired angle. Then tighten the locking handle.
FIG5 Blade replacement
Raise saw head to vertical position and open the blade
guards. Loosen tension screw knob (A of FIG5) sufficiently to allow
the saw blade to slip off the wheels. Install the new blade
with teeth slanting toward the motor as follows:
1. Place the blade in between each of the guide bearings (N of FIG5).
2. Slip the blade around the motor pulley (bottom) with the left hand and hold in
position.
3. Hold the blade taut against the motor pulley by pulling the blade upward with
the right hand, which is placed, at the top of the blade.
4. Remove left hand from bottom pulley and place is at the top aide of the blade
to continue the application on the upward pull on the blade.
5. Remove right hand from blade and adjust the position of the top pulley to
permit left hand to slip the blade around the pulley using the thumb. Index
and little finger as guides.
6. Adjust the blade tension knob (M of FIG5) clockwise until it is just right
enough so no blade slippage occurs. Do not tighten excessively.
7. Replace the blade guards.
8. Place 1-2 drops of oil on the blade.
Transportation
Before transporting the tool, be sure to lock the upper
And lower side as shown in FIG.6.
Then lift the tool as shown in FIG.7.
FIG4
Portable band saw
FIG6
FIG7
K
L
N
M
FIG5
LOCKED POSITION

SPARE PART LIST
No.
Qty
used
Art.nr.
Description
No.
Qty
used
Art.nr.
Description
1
1
500.0002 220v
Complete Motor with Gear
28
2
not available
not available
1
1
500.0002 110v
Complete Motor with Gear
29
1
500.0029
Screw cap 5*10
3
4
500.0003
Screw Cap 8*25
30
1
not available
not available
4
4
500.0004
Spring Washer M8
31
1
500.0031
Chip fence
5
4
not available
not available
32
1
500.0032
Fixed blade guide plate
7
1
500.0007
Motor Fly wheel
32A
1
500.0032A
Bearing 625
8
1
not available
not available
32B
1
500.0032B
Pin
8A
1
not available
not available
33
2
not available
not available
9
1
500.0009
Dog Pin
34
2
500.0034
Bearing 607
10
1
500.0010
Return Fly wheel
35
2
500.0035
Bearing 607
11
2
500.0011
Bearing 6202
36
2
500.0036
Bias axis
12
1
500.0012
Screw Cap 8*16
37
2
not available
not available
13
1
500.0013
Body cover
38
2
not available
not available
14
4
not available
not available
39
1
500.0039
Arm
15
4
not available
not available
40
2
500.0040
Bearing 625
16
4
not available
not available
41
2
500.0041
Pin
17
1
500,0017
Set screw 8*16
42
2
not available
not available
17A
1
500.0017A
Blade tension sliding block
43
2
not available
not available
17B
2
500.0017B
Slide
44
2
500.0044
Bearing 607
18
4
not available
not available
45
2
not available
not available
19
4
not available
not available
46
2
not available
not available
20
4
500.0020
Screw cap 8*25
47
1
500.0047
L.Blade guard
21
1
500.0021
Limit switch
48
1
500.0048
Bolt
22
1
500.0022
Handle
49
1
not available
not available
23
1
500.0023
Tube
50
1
500.0050
Vice Plate
23A
1
not available
not available
51
1
500.0051
Handle wheel
24
1
500.0024
Body Frame
52
1
not available
not available
24A
1
500.0024A
Blade
53
8
not available
not available
25
2
not available
not available
54
1
500.0054
Vice
26
2
not available
not available
54A
1
not available
not available
27
2
500.0027
Screw cap6*25
55
1
not available
not available
continues ->

No.
Qty
used
Art.nr.
Description
No.
Qty
used
Art.nr.
Description
56-59
1
500.0056
Acme screw set
84
1
500.0084
Axis
60
1
500.0060
Fence base
85
1
500.0085
Miter plate
61
1
500.0061
Locking Seat
86
2
500.0086
Bearing
62
1
not available
not available
87
1
not available
not available
62(1)
1
not available
not available
88
1
not available
not available
63
6
500.0063
Screw Cap 8*16
89
1
not available
not available
63(1)
1
not available
not available
90
1
not available
not available
64
4
500.0064
Rubber Pad
91
1
500.0091
Screws
65
1
not available
not available
M1
1
500.1001
Main shaft
66
1
not available
not available
M2
1
500.1002
Key
67
1
not available
not available
M3
2
500.1003
Bearing
68
1
500.0068
Rod stock stop
M4
1
500.1004
C-ring
69
1
500.0069
Stop Bracket
M5
1
500.1005
Gear
70
1
not available
not available
M6
1
500.1006
key
71
1
not available
not available
M7
1
500.1007
Gear shaft
72
1
not available
not available
M8
1
500.1008
Gear Box
73
2
not available
not available
M9
2
500.1009
Bearing
74
2
not available
not available
M10
1
500.1010
oil seal
75
1
not available
not available
M11
1
500.1011
Gear
75(1)
1
not available
not available
M12
1
500.1012
Up cover
76
1
500.0076(1)
Bushing
M13
1
500.1013
Screws
76(1)
1
not available
not available
M14
1
500.1014
Nut
77
1
not available
not available
M15
1
500.1015
Fan
78
1
not available
not available
M16
1
500.1016
screw
79
1
not available
not available
M17
1
500.1017
Electric board
80
1
500.0080
Spring holder
M18
1
500.1018
oil seal
81
1
500.0081
Bearing Nut
M19
1
500.1019
Motor
81A
1
500.0081A
Bushing
M20
1
500.1020
Switch
81B
1
500.0081B
Bearing cover
M21
1
500.1021
Down cover
82
1
500.0082
Bolt
M22
1
500.1022
plug
83
1
500.0083
Spring
M23
1
500.1023
Handle wire