Asada 200SP User manual

RECIPROCATINGSAW
PIPESAW200SP
IM1402
【Pleasereadthismanualbeforeoperating.】
INSTRUCTIONMANUAL
WithChainVise

PIPE SAW 200SP
1
 SAFETYINSTRUCTIONS....................... 2
 OPERATINGINSTRUCTIONS.............. 5
 PARTSIDENTIFICATION....................... 7
  NameofParts............................................. 7
  Specications.............................................. 7
  StandardAccessories................................ 8
  OptionalAccessories................................. 8
 PREPARATIONSBEFORE
 STARTINGOPERATION......................... 9

ConrmationoftheEarthLeakageCircuitBreaker .... 9
  ExtensionCord ........................................... 9

MaintainingandCheckingtheWorkingEnvironment .... 9
 HOWTOOPERATETHEMACHINE
.........10
  HowtoSettheSawBlade........................10
  HowtoSettheSaberSawBlade............12
  CuttingwithChainVise............................13
  CuttingwithoutChainVise.......................15
  AdjustmentofSawBladeSpeed.............16
  TheOver-LoadProtector..........................16
 DAILYINSPECTIONANDCARE.........17
 TROUBLESHOOTING..............................18
Denotesthatincorrecthandlingcancausedeathorinjurytotheuserand
others.
Inthismanualandonthemachine,thesafetyinstructionlevelsareclassiedinto
asfollowingthreelevels.
SAFETY PRECAUTIONS
DEFINITIONS OF THE DANGER, WARNING, CAUTION SYMBOLS
CONTENTS
Denotesthatincorrecthandlingcancauseuserinjuryorphysicaldamage.
Denotesthatincorrecthandlingwouldcause immediatedeathorinjuryto
theuserandothers.
ThankyouforchoosingthePIPESAW200SP.
●Thismanualshouldbehandedovertotheenduser.
●Thecontentofthismanualmustbethoroughlyreadandunderstoodsecurely
beforeoperating.
●Pleasesavethismanualforimmediatereferencewhenrequired.
●Usethemachinefortheintendedapplicationonly.
Thismachineisdesignedtocutexistingpipesandanglesofsteel,stainless
steel,PVC,etc.
●Checkthefollowingassoonthemachineisdelivered:
 ・ Isthespecicationsameastheorderedproduct?
 ・ Isthereanydamageordeformationcausedduringdeliverytransit?
 ・ Isthereanyshortageofaccessories?
 Ifanydissatisfactionisfound,pleasecontactwiththestoreyouhavepurchasedorour
salesdepartment.
（Thecontentsofinstructionmanualwillbechangedwithoutnoticeforqualityimprovement.）
WARNING
CAUTION
DANGER

PIPE SAW 200SP
2
●Topreventaccidentssuchasre,electricalshockandinjury,alwaysfollowthe
"SAFETYINSTRUCTIONS"describedbelow.
●Beforeusingthemachine,readall"SAFETYINSTRUCTIONS"touseitcorrectly
accordingtotheinstructions.
●Afterreading theinstructions,savethismanualsothatyoucanreaditwhen
necessary.
SAFETY INSTRUCTIONS
◆ Operate the machine on the correct voltage.
 Alwaysusethemachineattheratedvoltageindicatedinthemachineplateor
instructionmanual.
Otherwise,themachinewilloverheat,emitsmokeorcatchre.
◆ Make sure that the switch is OFF before plugging the machine in.
 Beforepluggingthemachinein,alwaysmakesurethattheswitchisOFFtoavoid
accidentorinjury.IftheswitchisON,themachinewillstartsuddenly,leadingto
unexpectedaccident.
◆ Guard against electrical shock.
 Donottouchtheplugwithwethands.
Donotexposethemachinetorainandwater.
Alwaysgroundthemachinetoavoidelectricalshock.(Exceptthedouble-insulated
machine)
◆ Avoid dangerous environment.
 Donotexposethemachinetorainorwateranddonotuseitindamporwet
locations.Humiditywilldeterioratemotorinsulationorleadtoelectricalshock.
Donotusethemachineinthepresenceofammableliquidsorgasessuchas
gasolineandthinner.Otherwise,ignitionorexplosionmaytakeplace.
◆ Use safety goggles.
 Wearsafetygoggleswhileoperatingthemachine.Alsouseafaceordustmaskif
operationcreatesdust.Sawdustanddirtmayenteryoureyesandnose.
◆ Secure work piece.
 Useclampsoraviseasdescribedinthemanualtoholdaworkpiecesecurely.
Aninsecureworkpiecewillleadtoaccidentorinjury.
◆ Use only the specied accessories and attachments.
 Useonlytheaccessoriesandattachmentsgiveninthismanualandourcatalogs.
Afailuretodosowillleadtoaccidentorinjury.
◆ Never touch the saw blade and moving parts until you have
conrmed a complete stop.
 Thesawbladeandotherpartscoastforawhileaftertheswitchisturnedo󱐯.Never
touchthemwhiletheyaremoving.
Whenitisrequiredtotouchthesawbladeandmovingpartsforreplacement,etc.,
switcho󱐯themachineandunplugitbeforestartingtheoperation.
 Ifthemachineremainspluggedin,itwillstartsuddenly,leadingtoaccidentorinjury.
SAFETY INSTRUCTIONS
WARNING

PIPESAW200SP
3
◆Switchoffandunplugthemachineinthefollowingcases.
 ・Whennotinuseorwhenservicing,cleaning,checkingorreplacingparts.
・Whenreplacingaccessoriessuchassawblade.
・Whenhazardispredictable(includingapowerfailure).
 Ifthemachineremainspluggedin,itwillstartsuddenly,leadingtoinjury.
◆Ifyoufeelsomethingunusual,stopthemachineimmediately.
 Immediatelystopthemachineifsomethingiswrongwiththemachineoryou
havenoticedunusualsmell,vibration,soundetc.duringoperation.Referto"P.18
TROUBLESHOOTING"inthismanualandfollowthecorrespondinginstructions.
Ifyouusethemachinewithouttakinganyaction,itwilloverheat,emitsmokeortake
fire,leadingtoaccidentorinjury.
 Ifthemachinehasemittedsmokeortookfire,donotdisassembleitbuthaveit
inspectedorrepairedbyaqualifiedperson.
◆Keepyourworkareaclean.
 Keepyourworkbenchandareatidyandwelllit.
Clutteredareasandbenchesinviteinjury.
◆Keepvisitorsaway.
 Donotletvisitorstouchthemachineandpowercordoroperatethemachine.
Allvisitors,especiallychildren,shouldbekeptawayfromtheworkareatoavoid
injury.
◆Donotforcethemachine.
 Usethemachinefortheintendedapplicationonly.
Itwilldoabetterjobandbesaferattherateforwhichitwasdesigned.
Forcingthemachinewillnotonlyinviteproductdamagebutalsoleadtoaccidents.
Avoidforcibleusagewhichwillcausethemotortolock.Asmokeorfiremayoccur.
◆Wearproperapparel.
 Donotwearneckties,open-sleevedclothing,knittedgloves,looseclothingorjewelry
(suchasnecklaces).Otherwiseyoumaygetcaughtinmovingparts.
 Rubberglovesandnon-skidfootweararerecommendedwhenworkinginoutdoors.
Slipperyglovesandfootwearwillleadtoinjury.
 Wearcapsorprotectivehaircoveringtocontainlonghair.Otherwise,youmayget
caughtinmovingparts.
 Wearcrashhelmets,safetyshoes,etc.accordingtoyourworkingenvironment.
◆Donotoverreach.
 Keepproperfootingandbalanceatalltimes.Youmaytumbleandgethurt.
◆Removewrenchesandotherhandtools.
 Beforeturningonthemachine,makesurethathandtoolsusedforinspectionor
adjustmentareremovedfromthemachine.
Accidentorinjurymayoccurifyoustartthemachinewithhandtoolsonit.
SAFETYINSTRUCTIONS
WARNING

PIPE SAW 200SP
4
◆ Stay alert.
 Watchwhatyouaredoingandusecommonsensewhileworking.
Carelessnesswillleadtoaccidentorinjury.
Donotoperatethemachinewhenyoucannotconcentrateonyourwork,e.g.when
youaretiredorwhileundertheinuenceofalcohol,medicationordrugs.Otherwise,
accidentorinjurymayoccur.
◆ Do not abuse the power cord.
 Nevercarrythemachinebythecordoryankitfromthesocket.
Keepthecordawayfromheat,oil,grease,knivesandsharpedges.
Wirethecordwithcare.Donotrunthecordwhereitmaybestamped,caughtor
damagedbyanything.Otherwise,youmaygetelectricalshockorthecordmaybe
shortedtocauseare.
◆ Maintain the machine with care.
 Keepthesawbladesharpandcleanforbetterandsaferperformance.
Ifthesawbladeusedisworn,damagedorimproperforanintendedpurpose,the
motorandmachinewillbeoverloaded.Thismaycausethemachinetogenerateheat,
emitsmokeorcausere,oryoumaygetinjured.
Followinstructionsforreplacingaccessories.
 Inspectthepowercordandplugbeforeuse.Ifdamaged,havethemrepairedbyour
salesrepresentative.
Otherwiseyoumaygetelectricalshockorthemachinemaybeshortedtocausere.
 Keephandlesdry,cleanandfreefromoilandgrease,whichmayleadtoinjury.
◆ Check damaged parts.
 Beforefurtheruseofthemachine,aguardorotherpartthatisdamagedshouldbe
carefullycheckedtodeterminethatitwilloperateproperlyandperformitsintended
function.
 Checkthemachineforalignmentofmovingparts,bindingofmovingparts,breakage
ofparts,mountingandanyotherconditionsthatmaya󱐯ectitsoperation.
 Donotusethemachinewhenitsplugand/orcordisdamaged.
Youmaygetelectricalshockorthemachinemaybeshortedtocausere.
 Donotusethemachineifitsswitchdoesnotturnitonando󱐯.
 Aguardorotherpartthatisdamagedshouldbeproperlyrepairedorreplacedbyan
authorizedservicecenterunlessotherwiseindicatedinthisinstructionmanual.
◆ Store the idle machine tidily.
 Whennotinuse,machinesshouldbestoredindryandhighorlocked-upplace–
outofreachofchildren.
◆ Have your machine repaired by a qualied person.
 Ourproductsareinaccordancewiththerelevantsafetyrules.Donotmodifythem.
Repairsshouldonlybecarriedoutbyoursalesrepresentative.
Otherwisethemachinemaynotshowitsperformanceoryoumaygetinjured.
◆ If any label applied to the machine, etc. has come o󱐯, always ask for
a new label and apply it in position.
SAFETY INSTRUCTIONS
WARNING

PIPE SAW 200SP
5
◆ Do not cut a pipe which contains live gas or residual gas.
Sparksorcuttingheatfromthemotorcancauseignitionorexplosion.
◆ Do not operate the machine near hazardous materials such as
ammable gasoline, gas and thinner.
Theycancauseignitionorexplosion.
◆ In case to cut a pipe with water remaining inside, avoid being
splashed water onto the machine.
Ifthemachineissplashed,itwillleadtoelectricalshock.
Waterwillcomeintothegearbox,andthegearswillgetdamaged.
●Inadditiontothegeneralinstructiongivenabove,followtheprecautionsgiven
belowbeforeoperatingthePIPESAW200SP.
OPERATING INSTRUCTIONS
◆ Operate the machine with the voltage indicated in the machine plate.
 Iftheoperatingvoltageishigherthanindicated,themachinewillrunatabnormally
highspeed,causinginjury.Iftheoperatingvoltageishigherthanindicated,heat,
smokeorsparksmaybegenerated.
◆ Before starting operation, fully check for underground objects such as
conduit pipes, water pipes and gas pipes near the place of operation.
 Iftherearesuchobjects,thesawblademaytouchanyofthemandelectrical
shocks,electricleaksorgasleakswhichwillcauseaccidentsmayoccur.
◆ Hold the machine body securely during operation.
 Ifyoudonotholditsecurely,youmaygetinjured.
◆ If the machine is not in good order or generates unusual noise,
immediately switch it o󱐯 to stop operation and request your sales
representative for inspection or repair.
 Ifyoucontinuetousethemachine,youmaygetinjured.
◆ If you have dropped or hit the machine accidentally, carefully check
its saw blade, body, etc. for damage, crack or deformation.
 Damage,crackordeformationtothesawbladeormachinebodywillleadto
accidentorinjury.
◆ Before changing the saw blade, always disconnect the power cord.
 Otherwise,themachinewillstartrunningsuddenly,causinginjury.
◆ Install the saw blade to the machine correctly.
 Otherwise,ifthesawbladecomeso󱐯,youmaygetinjured.
◆ During operation, keep your hands, face, etc. away from the saw
blade and chip ejector.
 Otherwise,youmaygetcaughtbythesawblade,causinganaccidentorinjury.
OPERATING
INSTRUCTIONS
WARNING
DANGER

PIPE SAW 200SP
6
◆ When carrying the machine, disconnect the power cord.
 Otherwise,themachinewillrunsuddenly,causinganaccidentorinjury.
◆ Never touch the saw blade, chips and work piece immediately after
cutting operation.
 Immediatelyaftercuttingoperation,theyarehotandyoucangetburntorinjured.
◆ Pay attention not to cut the power cord by the saw blade.
 Youmaygetelectricalshock.
◆ Before starting operation at a high place, fully make sure that there
is no one under you.
 Anaccidentcanoccurifyoudropaworkpieceorthemachine.
◆ When you cut a pipe near an obstacle such as a wall or an adjacent
pipe, leave an enough clearance to prevent the nose of the saw blade
from making contact with the obstacle.
 Themachineorthesawblademaybebroken.
◆ Do not cut the work piece which requires more than capacity.
 Ifcuttheworkpiecewhichrequiresmorethancapacity thesaw blademay be
broken.
◆ Use the Asada genuine saw blade.
 Ifusetheothersawbladetheremaybeapossibilitytocauseaccidents
unexpectedly.
OPERATING
INSTRUCTIONS
CAUTION

PIPE SAW 200SP
7
PARTS IDENTIFICATION
PARTS
IDENTIFICATION
Name of Parts
Specications
Description PIPESAW200SP
Cutting
Capacity
Steelpipe 1/2"–8"
＊Abletocut8"pipewithoptionalsawblade（No.61471）
Stainless
Steelpipe
1/2"–4"（thickness:4㎜orless）
1/2"–6"（thickness:3㎜orless）
Motor
UniversalMotor;Single-Phase1500W50/60Hz
Stroke 26㎜
No-loadStroke/Min 700–2060min-1
（spm）
WeightandSize
MainBody 3.9kg/L480×W92×H93㎜
ChainVise 1.2kg
PlasticBox 1.9kg/L650×W305×H130㎜
MainBody
Motor
ChainVise
RubberCover
GuidePlate
SawBlade Dial TriggerSwitch
CarbonCap
＊Voltage:madetoorder.
＊Specicationswillbechangedwithoutnoticeforqualityimprovement.

PIPESAW200SP
8
StandardAccessories
OptionalAccessories
CodeNo. Description pcs/set
Cutting
Capacity
Remarks
61210 SawBlade140×8T 5pcs 2" SteelPipe,AngleSteel
61305 SawBlade200×8T 5pcs 4" SteelPipe,AngleSteel
61327 SawBlade200×6/8T 5pcs 4" SteelPipe,AngleSteel
61337 SawBlade290×6/8T 5pcs 6" SteelPipe,AngleSteel
61471 SawBlade320×6/8T 5pcs 8" SteelPipe,AngleSteel
61369 SawBladeSuperHSS140×14T 5pcs 2" StainlessSteelPipe
61370 SawBladeSuperHSS140×6T 5pcs 2" StainlessSteelPipe
61371 SawBladeSuperHSS200×8T 5pcs 4" StainlessSteelPipe
61372 SawBladeSuperHSS200×6T 5pcs 4" StainlessSteelPipe
61458 SawBladeSuperHSS270×6T 5pcs 6" StainlessSteelPipe
61459 SawBladeSuperHSS270×8T 5pcs 6" StainlessSteelPipe
61363 SaberSawBlade（BI-METAL）100×18T 10pcs 1" StainlessSteelPipe
61358 SaberSawBlade（BI-METAL）150×10T 10pcs 2" StainlessSteelPipe
61359 SaberSawBlade（BI-METAL）150×14T 10pcs 2" StainlessSteelPipe
61360 SaberSawBlade（BI-METAL）150×18T 10pcs 2" StainlessSteelPipe
61361 SaberSawBlade（BI-METAL）200×14T 10pcs 4" StainlessSteelPipe
61362 SaberSawBlade（BI-METAL）200×18T 10pcs 4" StainlessSteelPipe
61460 SaberSawBlade（BI-METAL）250×14T 10pcs 5" StainlessSteelPipe
61461 SaberSawBlade（BI-METAL）250×18T 10pcs 5" StainlessSteelPipe
PlasticBox1pce
（No.PS443）
ChainVise1pce
（No.61386）
AllenWrench(4)1pce
（No.86002）
SawBladeSuperHSS
200×8T1pce（No.61371）
270×8T1pce（No.61459）
●No.ST014ThreadingOilWhite1pce
●SAWBLADEFORPIPESAW200SP
PARTS
IDENTIFICATION

PIPE SAW 200SP
9
PREPARATIONS BEFORE STARTING OPERATION
Conrmation of the Earth Leakage Circuit Breaker
Maintaining and Checking the Working Environment
Extension Cord
Sincethisproducthasadouble-insulatedstructure,thelawdoesnotrequireitto
installanearthleakagecircuitbreaker.Topreventelectricalshock,however,itis
recommendedtoconnectthemachinetothepowersupplywhichisprovidedwith
anearthleakagecircuitbreaker.
Makesurethattheworkingareaiskeptproperasdescribedinthe"SAFETY
INSTRUCTIONS"and"OPERATINGINSTRUCTIONS".
①Whenanextensioncordisrequiredforusewithadistantpowersupply,it
shouldbethickenoughtocarrycertaincurrentandasshortaspossibleto
ensurethattheproductisusedwiththemaximume󱐰ciencywithoutafailure.
②Followingchartshowsmaximumlengthoftheextensioncorddependingonthe
thickness(sectionalareaofthecorewire)whichapplicabletothemachine.
●Beforeoperatingthemachine,makethefollowingpreparations:
◎Noiseiscontrolledassetforthinrelevantregulations.Themachinemustbe
operatedatlessthantheregulatednoisetoavoiddiscomforttotheneighborhood.
Soundbarriersmayberequiredundersomecircumstances.
Noise Prevention Control
◆ The extension cord used should be without damage.
 Afailuretodosomayresultinelectricalshockorshort,causingaspark.
Sectionalareaofthecorewire Maximumlength
1.25㎜210m
2.0㎜215m
3.5㎜230m
PREPARATIONS BEFORE
STARTING OPERATION
WARNING