Euroboor EDC.135 User manual

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Manual EDC.135
Sawing Machine

2
Table of contents
SECTION PAGE
Safety Rules ----------------------------------------------------- 2
Warning: Failure to follow these rules may result
in serious personal injury--------------------------2
Additional Safety Rules for Metal Cutting
Saws ----------------------------------------------------------------3
Glossary Of Terms----------------------------------------------3
Motor Specifications and Electrical
Requirements -------------------------------------------------4
Power Supply and Motor Specifications----------------4
Ground Instructions -----------------------------------------4
Motor Safety Protection ------------------------------------5
Wire Sizes -----------------------------------------------------5
Unpacking and Checking Contents ----------------------5
Unpacking-----------------------------------------------------6
TableofLooseParts---------------------------------------6
Getting to Know Your Saw ----------------------------------7
Alignment (Adjustments) ------------------------------------8
Assembly----------------------------------------------------------8
SECTION PAGE
Changing The Blade---------------------------------------------8
Safety Instructions For Basic Operation--------------------9
BeforeUsingTheMetal–CuttingSaw----------------------9
BeforeEachUse-------------------------------------------------9
Whenever Saw Is Running-----------------------------------10
Before Leaving The Saw--------------------------------------10
Basic Saw Operation---------------------------------------------11
General Cutting Instruction-----------------------------------11
Clean Dusk Tank------------------------------------------------11
The Quick Vise--------------------------------------------------12
Changing The Cutting Angie---------------------------------12
Big Blade Guard And Small Blade Guard-----------------12
Basic Saw Operations-----------------------------------------13
Workpiece clamping--------------------------------------------13
Recommended Cutting Capacity---------------------------13
Brush Inspection And Replacement-----------------------14
Maintenance And Lubrication---------------------------------14
Maintenance-----------------------------------------------------14
Lubrication--------------------------------------------------------14
Safet
y
Rules
As with all machinery there are certain hazards involved with
operation and use of the machine. Using the machine with
respect and caution will considerably lessen the possibility of
personal injury. However, if normal safety precautions are
overlooked or ignored, personal injury to the operator may
result.
This machine was designed for certain applications
only. It is strongly recommended that this machine
NOT be modified and/or used for any application
other than for which it was designed.
Warning-------Failure to follow these rules may result in serious personal injury.
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERA TING THE TOOL. Learn
the tool's application and limitations as well as the
specific hazards peculiar to it.
.
2.DO NOT USE the saw without the guards in position, in
good working order and properly maintained.
3. ALWAYS WEAR EY.E PROTECTION.
4. GROUND ALL TOOLS. If tool is equipped with
three-prong plug, it should be plugged into a three-hole
electrical receptacle. If an adapter is used to for a
two-prong receptacle, the adapter lug must be attached
to a known ground. Never remove the third prong.
5. REMOVE ADJUSTING KEYS & WRENCHES.
Have it a habit of checking to see that keys and
adjusting wrenches are removed from tool before
turning it "ON."
6. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
7. DON'T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet location, or
expose them to rain Keep work area well lighted.
8. KEEP CHILDREN AND VISITORS AWAY. All
children and visitors should be kept a safe distance from
work area.
9.MAKE WORKSHOP CHILDPROOF- With padlocks,
master switches, or by removing starter keys.
10.DON'T FORCE TOOL. It will do the job better and
be safer at the rate for which it was designed.
12. WEAR PROPER APPAREL. No loose clothing,
gloves, neckties, rings, bracelets, or other jewelry could
get caught in moving parts. Non-slid foot wear is
recommended. Wear protective hair covering to contain
long hair.
13. ALWAYS USE SAFETY GLASSES AND HEARING
PROTECTION. Also use face or dust mask if cutting
operation is dusty. Wear gloves for handling saw blades
and rough material.
14.SECURE WORK. Use clamps or a vise to hold
workpieces when practical. It's safer than using your hand
and frees both hands to operate tool.
15. DON'T OVERREACH. Keep proper footing and
balance at all times.
16. MAINTAIN TOOLS IN TOP CONDITION. Keep tools
sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
17. DISCONNECT TOOLS before servicing and when
changing accessories such as blades, bits, cutters, etc.
18. USE RECOMMENDED ACCESSORIES. The use of
improper accessories may cause hazards.
19. REDUCE THE RISK OF UNINETIONAL STARTING.
Make sure switch is in "OFF" position before plugging in
power cord.
20. NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is accidentally
contacted.
21. CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to ensure that it will operate properly and
perform its Intended function -check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting, and 'any other part that is damaged should be
properly repaired or replaced.
22. DIRECTION OF FEED. Feed work into a blade or cutter
against the direction of rotation of the blade or cutter only.

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23. NEVER LEAVE TOOL RUNNING UNATTENDED.
POWER OFF. Don’t leave tool until it comes to a complete
stop.
24. DO NOT operate tool while under the influence of drug,
alcohol or any medication.
25. MAKE SURE TOOL IS DISCONNECTED FROM
POWER SUPPLY while motor is being mounted,
connected or reconnected.
26. WARNING: The dust generated by certain products
can be injurious to your health. Always operate machinery
in well- ventilated areas and provide for proper dust
removal. Use dust collection systems whenever possible.
27. BLADE GUARD: Do Not touch after long time use
because the temperature of guard will raise cause of the
dust.
Additional Safety Rules For Metal Cutting Saw
1. WARNING: Do not operate your metal cutting saw until it
is completely assembled and installed according to the
instruction.
2. IF YOU ARE NOT thoroughly familiar with the operation
of metal cutting saw, obtain advice from your supervisor,
instructor or other qualified person.
3. BE SURE blade is sharp, runs freely and is free of
vibration
4. TIGHTEN arbor screw and all clamps before operating.
5. MAKE SURE not reach behind or over the cutting tool
with either hand for any reason.
6. ALWAYS keep guards in place and working properly.
7. KEEP hands out of path of saw blade.
8. SECURE workpiece properly. Work should be straight
and firmly clamped to avoid possible movement and
pinching as the cut nears completion.
9. NEVER cut anything freehand.
10. NEVER reach behind or beneath the blade.
11. MAKE SURE the blade has come to a complete stop
before removing or securing workpiece or changing
workpiece angle.
12. BE SURE blade and flanges are clean and that arbor
screw is tightened securely.
13. NEVER use blades larger or smaller in outside diameter
and arbor than recommended.
14.USE ONLY blades rated at 1500 mm-1 or higher and
conform to EN 847-1. Never use blade from high speed
steel.
15. ALWAYS check the blade for cracks or other damage
before operation. Do not use blades which are damaged or
deformed.
16. SAW BLADE shall be carried in a holder whenever
practicable.
17. USE ONLY blade flanges specified for your machine.
18. MAKE SURE blade is not contacting workpiece
before switch is turned on.
19. ALLOW the motor to come up to full speed before
starting cut.
20. AFTER TURNING MACHINE ON, lower blade lightly
until it comes with the workpiece and than draw blade
firmly through the cut. DO NOT allow the blade to chatter
an9 jump as this may cause the blade to wear cut of
round, resulting in poor cutting and possible broken
blades.
21. ALWAYS keep the lower blade guard in
place.
22. IMPORTANT: After completing cut, release power
switch and wait for coasting blade to stop before
returning saw to raised position.
23. USE the blade guard at all times.
24. NEVER operate the machine in an area with
flammable liquid or gases.
25. TO AVOID electric shock, do not use under damp
conditions or expose to rain.
26. PROVIDE adequate support to the sides of the saw
table for long workpiece.
27. SHUT OFF power before servicing or adjusting tool.
28. SHOULD any part of your machine be missing,
damaged or fail in any way, or any electrical component
fail to perform properly, shut-off switch and remove plug
from power supply outlet. Replace missing, damaged or
failed parts before resuming operation.
29. SAVE THESE INSTRUCTIONS. Refer to them often
and use them to instruct others
Glossary Of Terms
Arbor--
The shaft a blade is mounted on.
Freehand
Performing a cut without the use of workpiece vise, hold
down or other proper device to prevent the workpiece from
twisting during the cutting operation. Twisting of the
workpiece can cause it to be thrown or cause the blade to
break.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Saw Blade Path
The area of the workpiece or table top directly in line with
either the travel of the blade or the part of the workpiece
which will be, or has been, cut by the blade.
Workpiece or Material
The item on which the cutting operation is being perform.

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Motor Specifications and Electrical Requirements
Power Supply and Motor Specifications
The AC motor used in this saw is a universal.
Nonreversible type having the following specifications:
Model No. 51306
Maximum
Developed (W) 2200
Voltage 110 220-240
Amperes 20 9.5
Hertz (Cycles) 50
Phase Single
RPM 1300-1
Rotation of Shaft Counter-
clockwise
Power Connections
A
separate electrical circuit should be used for your tools.
This circuit should not be less #12 wire and should be
protected with a 20 Amp fuse. Have a certified electrician
replace or repair a worn cord immediately. Before
connecting the motor nameplate.
Running low voltage will damage the motor.
Ground Instructions
Caution: This tool must be grounded while in use to
protect the operator from electric shock.
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with
an electric cord having an equipment- grounding conductor
and a grounding plug. The plug is plugged into a matching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
Donotmodifytheplugprovidedif it will not fit the outlet;
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the
equipment-grounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely understood if
in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding type plugs and 3-hole receptacles that accept
the tool’s plug as shown.
Repairorreplacedamagedorworncordimmediately.
This tool is intended for use on a circuit that has an outlet
and a plug that looks like the one as shown. A temporary
adapter, which looks like the adapter illustrated as shown,
may be used only until a properly grounded outlet can be
installed by a qualified electrician.
THIS ADAPTER IS NOT APPLICABLE IN
CANADA.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground, such as a properly grounded outlet box, as shown.
Caution: In all causes, make certain the receptacle in
questionisproperlyground.Ifthetoolisnotin
use,haveacertifiedelectriciancheckthe
receptacle.
WARNING: DO NOT EXPOSE THE TOOL
TO RAIN OR OPERATE THE TOOL IN
DAMP

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Motor Specifications and Electrical Requirements
Motor Safety Protection
Important: To avoid motor damage, this motor should be
blown out or vacuumed frequently to keep dust from
interfering with normal motor ventilation.
1. Connect this tool to a power source with the
appropriate voltage for your model and a 20-amp
branch circuit with wrong size fuse can damage the
motor.
2. If the motor won’t start, release the trigger switch
immediately. Unplug The Tool. Check the saw blade
to make sure it turns freely. If the blade is free, try to
start the “Motor Trouble-Shooting Chart.”
3. If the motor suddenly stalls while cutting, release the
trigger switch, unplug the tool, and free the blade from
the workpiece. The motor may now be restarted and
the cut finished.
4. Fuses may “blow” or circuit breakers may trip
frequently if:
a: Motor is Overloaded-Overloading can occur if you
feed too rapidly or make too many start/stops in a
short time.
b: Line voltages should not be more than 10% above
or below the nameplate voltage. For heavy loads,
however, the voltage at motor terminals must equal
the voltage specified for your model.
c: Improper or dull saw blade are used.
5. Most motor troubles may be traced to loose or
incorrect connections, overload, low voltage (such as
small size wire in the supply circuit) or to overly long
supply circuit wire. Always check the connections, the
load and the supply circuit whenever motor doesn’t
work well. Check wire sizes and length with the Wire
Size Chart below.
Wire Sizes
Note: Make sure the proper extension cord is used and is
in good condition.
The use of any extension cord will cause loss of power. To
keep this to a minimum and prevent overheating and motor
burnout, use the table below to deter-mine the minimum
wire size A.W.G. extension cord.
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept the
tool’s plug. When using a power tool at a considerable
distance from the power source, use an extension cord
heavy enough to carry the current that the tool will draw. An
undersized extension cord will cause a drop in line voltage,
resulting in a loss of power and causing the motor to
overheat. Use the chart provided below to determine the
minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(TUV) should be used.
Extension Cord
Length Wire Sizes Required
220-240V110V
0-7.5 m
7.5-15 m
Over 15 m
1.5 mm2
2.0 mm2
NOT RECOMMENDED
3.0 mm2
3.5 mm2
NOT
RECOMMENDED