Eurotherm Drives 584S User manual

Printed in England HA389756 Issue 7
584S Frequency
Inverter
Product Manual
COMPATIBLE WITH VERSION 6 SOFTWARE
Copyright Eurotherm Drives Limited 2000
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not
employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct
omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
EUROTHERM
DRIVES
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WARRANTY
Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12
months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C.
Eurotherm Drives reserves the right to change the content and product specification without notice.
COPYRIGHT in this document is reserved to Eurotherm Drives Ltd.
INTENDED USERS
This manual is to be made available to all persons who are required to configure, install or service the equipment described
herein or any other associated operation.
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Warnings and Instructions
GENERAL WARNINGS
Only qualified personnel who thoroughly understand the operation of this equipment and any
associated machinery should install, start-up or attempt maintenance of this equipment. Non-
compliance with this warning may result in personal injury and/or equipment damage.
Never work on any control equipment without first isolating all power supplies from the equipment.
The drive motor must be connected to an appropriate safety earth. Failure to do so presents an
electrical shock hazard.
This equipment contains high value capacitors. Allow five minutes for capacitors to discharge prior to
removing equipment covers. Failure to do so presents an electrical shock hazard.
This equipment was tested before it left our factory. However, before installation and start-up, inspect
all equipment for transit damage, loose parts, packing materials etc.
This product conforms to IP20 protection. Due consideration should be given to environmental
conditions of installation for safe and reliable operation.
Never perform high voltage resistance checks on the wiring without first disconnecting the product
from the circuit being tested.
This equipment contains electrostatic discharge (ESD) sensitive parts. Observe static control
precautions when handling, installing and servicing this product.
THESE WARNINGS AND INSTRUCTIONS ARE INCLUDED TO ENABLE THE USER TO OBTAIN THE
MAXIMUM EFFECTIVENESS AND TO ALERT THE USER TO SAFETY ISSUES
APPLICATION AREA: Industrial (non consumer) Motor speed control utilising AC induction or synchronous
motors.
PRODUCT MANUAL: This manual is intended to provide a description of how the product works. It is not
intended to describe the apparatus into which the product is installed.
This manual is to be made available to all persons who are required to design an application, install, service or come
into direct contact with the product.
APPLICATIONS ADVICE: Applications advice and training is available from Eurotherm Drives Ltd.
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INSTALLATION: Ensure that mechanically secure fixings are used as recommended.
Ensure that cooling and air flow around the product are as recommended.
Ensure that cables and wire terminations are as recommended and clamped to required torque.
Ensure that the installation and commissioning of this product are carried out by a competent person.
Ensure that the product rating is not exceeded.
CAUTION: When power is removed from the product it must not be re-applied for a period of 30 seconds
to allow the inrush limit circuit to operate correctly.
APPLICATION RISK: The integration of this product into other apparatus or system is not the
responsibility of Eurotherm Drives Ltd as to its applicability, effectiveness or safety of operation or of other
apparatus or systems.
Where appropriate the user should consider some aspects of the following risk assessment.
RISK ASSESSMENT: Under fault conditions or conditions not intended.
1. The motor speed may be incorrect.
2. The motor speed may be excessive.
3. The direction of rotation may be incorrect.
4. The motor may be energised (unless the installation specifically prevents unexpected or unsequenced
energisation of the motor).
In all situations the user should provide sufficient guarding to prevent risk of injury and/or additional
redundant monitoring and safety systems.
NOTE: During power loss the product will not operate as specified.
MAINTENANCE: Maintenance and repair should only be performed by competent persons using only the
recommended spares (or return to factory for repair). Use of unapproved parts may create a hazard and risk of
injury.
WHEN REPLACING A PRODUCT IT IS ESSENTIAL THAT ALL USER DEFINED
PARAMETERS THAT DEFINE THE PRODUCT'S OPERATION ARE CORRECTLY
INSTALLED BEFORE RETURNING TO USE. FAILURE TO DO SO MAY CREATE A HAZARD
AND RISK OF INJURY.
PACKAGING: The packaging is combustible and if disposed of in this manner incorrectly may lead to the
generation of toxic fumes which are lethal.
WEIGHT: Consideration should be given to the weight of the product when handling.
REPAIRS: Repair reports can only be given if sufficient and accurate defect reporting is made by the user.
Remember, the product without the required precautions can represent an electrical hazard and risk of injury, and
that rotating machinery is a mechanical hazard and risk of injury.
PROTECTIVE INSULATION:
1. All exposed metal insulation is protected by basic insulation and bonding to earth i.e. Class 1.
2. NOTE: Earth bonding is the responsibility of the installer.
3. All signal terminals are SELV, i.e., protected by double insulation (Class 2). The purpose of this protection is to
allow safe connection to other low voltage equipment and is not designed to allow these terminals to be
connected to any unisolated potential. Ensure all wiring rated for highest system voltage.
NOTE: Thermal sensors contained within the motor are to be double insulated.
WALL MOUNTING: - To maintain compliance with the European Low Voltage Directive standards VDE 0160
(1994)/EN50178(1998) only units supplied and fitted with the UL Type 1 top cover are to be mounted on the
wall.
RCDs - Compatible with Type B RCDs only.
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584S Frequency Inverter Cont.1
How to Use this Manual
This manual provides information to support the installation and operation of the 584S Frequency Inverter. A
description of each of the chapters is given here to assist in locating and using the information contained within the
manual.
CHAPTER 1 - PRODUCT OVERVIEW
This chapter contains a brief description of the drive controller including a technical specification of the equipment.
The purpose of this chapter is to familiarise the reader with the purpose and scope of the equipment.
CHAPTER 2 - PRE-INSTALLATION PLANNING
This chapter contains a functional description of the equipment, wiring information and a description of the signals
on the input/output terminals. The purpose of this chapter is to allow the user to understand the function of the
equipment and to assist in designing a particular installation configuration.
CHAPTER 3 - INSTALLATION PROCEDURE
This chapter contains information regarding the physical mounting arrangements, cable and fuse selection as well as
information regarding good EMC installation techniques. The purpose of this chapter is to provide guidelines for the
safe and efficient installation of the equipment. The theory of, and requirement for, dynamic braking is also
explained within this chapter.
CHAPTER 4 - SETTING UP AND COMMISSIONING
A description of the user adjustments to configure the drive for a particular application. The purpose of this chapter
is to guide the user through pre- and post-power on checks and provide running performance adjustment procedures.
Information is also provided on the function and set-up of operational parameters using the Man-Machine Interface
(MMI).
CHAPTER 5 - DIAGNOSTICS AND FAULT FINDING
A description of the procedures to diagnose and trace faults on the equipment. The purpose of this chapter is to
guide the user through the on-board diagnosis and fault finding facilities, using the MMI diagnostic and alarm
display.
CHAPTER 6 - SERVICING
This chapter provides the routine maintenance and repair procedures. The purpose of this chapter is to assist
returning the controller to service following a fault condition.
CHAPTER 7 - EMC AND THE ‘CE’ MARK
This chapter sets out Eurotherm Drives Limited responsibility to the recent European “EMC, Low Voltage and
Machinery” Directives, and explains how Eurotherm are assisting their customers in achiving conformance. The
north American requirements are also discussed.
CHAPTER 8 - APPENDICES
Appendix A contains application notes.
Appendix B contains a description of the ASCII and binary communication options.
Appendix C contains a Parameter Language translation sheet.
Appendix D contains an easy table method of calculating parabolic ramp response times.
Appendix E contains an easy table method of calculating s ramp response times.
Appendix F contains 584S Type 7 Mechanical Outline Drawings.
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