EVoCharge EVoInnovate EVO32-300-001 Installation and operating instructions

EVoInnovate™ EVSE
Model Numbers: EVO32-300-001 & EVO32-300-002
User Manual & Installation Guide
Revision 1.0

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IMPORTANT SAFETY INSTRUCTIONS
This document contains instructions and warnings that must be followed when installing and using the Electric Vehicle
Supply Equipment (EVSE). Before installing or using the EVSE, read this entire document as well as WARNING and
CAUTION markings in this document.
Safety Instructions
The symbols used have the following meaning:
•The charging station must be installed, adjusted, and repaired only by a licensed electrician.
•Make sure that the materials used and the installation procedures follow local building codes and
safety standards.
•The information provided in this manual in no way exempts the user of responsibility to follow all
applicable codes or safety standards.
•This document provides instructions for the charging station and should not be used for any other
product. Before installation or use of this product, review this manual carefully and consult with a
licensed contractor, licensed electrician, or trained installation expert to make sure of compliance with
local building codes and safety standards.
•CAUTION: To reduce the risk of fire, connect only to a circuit provided with the minimum branch
circuit overcurrent protection requirements in accordance with the National Electrical Code, ANSI/NFPA
70, and the Canadian Electrical Code, Part I, C22.1.
WARNING: RISK OF PERSONAL INJURY
WARNING: RISK OF ELECTRIC SHOCK
WARNING: RISK OF FIRE
CAUTION: RISK OF DAMAGE TO THE EQUIPMENT

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Repair and Maintenance Clause
•All EVoCharge products do not require routine maintenance however, periodic inspections should be conducted
to ensure that all parts remain in good working order and no damage exists. Do not attempt to open,
disassemble, repair, tamper with, or modify any components of the products –the products are not user
serviceable. Contact EVoCharge for any repairs.
•Only licensed electricians can repair or maintain the charging station. It is forbidden for general users to repair or
maintain it. Turn off input power before performing any repairs or maintenance to the charging station.
FCC Declaration of Conformity
•This charging station complies with part 15 of the FCC Rules. Changes or modifications the charging
station not expressly approved by the manufacturer could void FCC compliance.
•Operation is subject to the following two conditions: (1) This charging station may not cause harmful
interference, and (2) this device must accept any interference received, including interference that may
cause undesired operation.
OVERALL WARNINGS & CAUTIONS
WARNING: RISK OF ELECTRIC SHOCK
Basic precautions should always be followed when using electrical products, including the
following:
•Read all the instructions before using this product.
•This device should be supervised when used around children.
•Do not put fingers into the EV connector.
•Do not uses this product if the flexible power cord or EV cable is frayed, has broken
insulation, or any other signs of damage.
•Do not use this product if the enclosure or the EV connector is broken, cracked, open, or
shows any other indication of damage.
WARNING: RISK OF ELECTRIC SHOCK
Improper connection of the equipment grounding conductor can result in a risk of electric
shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the
product is properly grounded.
WARNING: RISK OF ELECTRIC SHOCK
•Do not touch live electrical parts.
•Incorrect connections may cause electric shock.
WARNING: This equipment is intended only for charging vehicles that do not require
ventilation during charging. Please refer to your vehicle’s owner’s manual to determine
ventilation requirements.

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Product Features
EVoCharge® EVoInnovate™Electric Vehicle Charging Station (EVSE)
•J1772 AC Level 2 (208-240 VAC), 32A Continuous Rated (7.68 kW)
•Adjustable Maximum Current Output (32A, 24A, 16A) to Support Multiple Circuit Ratings (40A, 30A, 20A)
•Modern, Elegant & Compact Design: EVSE form factor smaller than a standard sheet of letter-size paper
•Robust Construction, Certified for Outdoor Use: Robust, durable design; tamper-resistant features; NEMA 4
certified for outdoor and indoor use
•Simple Operation: No user interface required with EVSE, simply Plug-in to your EV to initiate charging
•Cable & Connector Management: Standard Connector and Cable Holster, Optional EVoReel & EVoRetract Cable
Management Systems available from EVoCharge.
•Portable: Standard Plug-in Configuration for easy portability
•Simple, Flexible Mounting Options: Wall Mount (including single stud mount), Pedestal (available from
EVoCharge), Bollard/Pole (Single & Dual Port)
•UL & cUL Listed, File Number: E469990

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Adjustable Maximum Current Output to Support Multiple Circuit Ratings
The EVoInnovate charging station product features the ability to adjust the maximum Charging Station current output to
allow the use of a 40A (or greater), 30A, or 20A Dedicated Circuit as follows:
•40A (or greater) Circuit Rating: To support 32A (7.68 kW) maximum Charging Station output
•30A Circuit Rating: To support 24A (5.76 kW) maximum Charging Station output
•20A Circuit Rating: To support 16A (3.84 kW) maximum Charging Station output
Notes on Circuit Requirements and Amperage settings:
•The Charging Station Default Factory Maximum Current Output Setting is 32A (7.68 kW) for use with a 40A (or
greater) Circuit Rating –Please refer to Adjusting Maximum Current Output on page 9 when using a 30A or 20A
Circuit Rating.
•To obtain the fastest charging capability of 32A, a 40A (or greater) Circuit Rating must be used.
•The Circuit must be a DEDICATED CIRCUIT 208-240 VAC, 50-60 Hz, Single Phase
•Per National Electric Code (NEC), only 80% of the circuit rated load may be utilized, hence the higher Circuit
Ratings Requirement relative to maximum Charging Station output)
The ability to utilize alternate circuit ratings can be beneficial in the instance the location of installation cannot support a
40A or greater circuit, or in instance where an existing 30A or 20A dedicated circuit is already installed.
Security and Tamper Feature
In addition to the lock screw that secures the EVoInnovate charging station to the wall mount bracket (Refer to Section
2.3, Note 3., Installing the Charging Station), if desired, a feature is included as part of the charging station and wall
mount bracket to install a small padlock for added security and tamper benefits. This feature is located at the bottom of
the charging station near the charging station –wall bracket lock screw.
Self-Monitoring and Recovery | Power Outage Recovery
When a charging session is interrupted due to a temporary error condition, the charging station will automatically
restart charging when the cause of the temporary error condition returns to normal. The status indicator lights remain
flashing RED until the error condition is resolved.
•Temporary error conditions include: Over Current, Over Voltage, Under Voltage, and Over Temperature.
•For Over Current (OC) conditions: The charging session will be stop while OC occurs. After recovery from OC for 30
seconds, the charging station will automatically restart charging for three times.
•When charging session stopped due to CCID trip, the charging station will try to restart after 15 minutes for 3 times.
When power resumes after an outage, the charging station restarts automatically with a delay ranging from 120 to 720
seconds. The delay is designed to avoid impacting the utility grid when multiple charging stations are in the same area
attempting to resume charging simultaneously.

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Product Specifications
EVoCharge® EVoInnovate™Electric Vehicle Charging Station (EVSE)
Description
Specifications
Model Numbers
EVO32-300-001: EVoInnovate EVSE, 18 ft. J1772 Cordset, Plug-in: NEMA 6-50 Plug
EVO32-300-002: EVoInnovate EVSE, 25 ft. J1772 Cordset, Plug-in: NEMA 6-50 Plug
Connector / EVSE Level
SAE J1772; AC Level 2
Max Output Rating
32A; 7.68 kW Maximum Output –For use with 40A (or greater) Circuit Rating
Alternate Adjustable
Output Ratings
24A; 5.76 kW Maximum Output –For use with 30A Circuit Rating
16A; 3.84 kW Maximum Output –For use with 20A Circuit Rating
Charge Cable Lengths
18 ft. (5.5m) for EVO32-300-001
25 ft. (7.6m) for EVO32-300-002
Optional: 33 ft. with EVoReel P/N: EVO30-201-001
Electrical Circuit / Input
Power Requirements
208-240VAC, 50/60 Hz.; Circuit Requirement: Dedicated; Branch Breaker: Double
pole; Circuit Conductors: Line 1, Line 2, Earth Ground
Input Power Connection
Standard: Plug-in, NEMA 6-50 Plug (Removable for Hardwire Connection)
Charging Station Color
Standard: White (Black and Custom Colors & Branding available for volume orders)
Installation Rating
NEMA 4, Indoor/Outdoor Rated
Operational Ratings
Temperature: -22⁰F to 122⁰F (-30⁰C to 50⁰C); Humidity: 95% RH non-condensing
Mounting
Wall or Pedestal Installation (Optional EVoReel supports Overhead Mounting)
Overall Dimensions
EVSE: 11.0 x 7.5 x 3.2 inches (28.0 x 19.0 x 8.1 cm)
Display & Indicators
LED Charge Status Indicators (Power/Ready, Charging, Fault)
Cable Management
Standard: Connector/Cable Holder
Optional: EVoReel & EVoRetract Cable Management
Standards & Compliance
UL & cUL Listed, File Number: E469990; SAE J1772, UL 2594, UL 355, CSA

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SAVE THESE INSTRUCTIONS
Manual Contents
1 Introduction & Unpacking.....................................................................................................................7
Unpacking ...................................................................................................................................7
2 Installation ............................................................................................................................................8
Before Installation.......................................................................................................................8
2.1.1 Installation Planning & Service Wiring...........................................................................8
2.1.2 Grounding Instructions ..................................................................................................9
2.1.3 Adjusting the Charging Station Maximum Current Output Setting (Optional)..............9
Tools & Parts Required for Installation.....................................................................................11
Install the Charging Station.......................................................................................................11
Input Wiring Connection (Optional Hardwire Connection Only)..............................................14
Install the Plug and Cable Holder..............................................................................................16
3 Operations...........................................................................................................................................19
Charging Status Indicators ........................................................................................................19
Charging your Electric Vehicle (EV)...........................................................................................20
3.2.1 Connect and Charge.....................................................................................................20
Stop Charging............................................................................................................................20
3.3.1 Self-Monitoring and Recovery (Auto Restart)..............................................................20
3.3.2 Power Outage Recovery...............................................................................................20
General Product Care and Use Information .............................................................................21

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1Introduction & Unpacking
This user manual applies to the EVoInnovate EVSE for Plug-in Hybrid Electric Vehicles (PHEVs) and Electric Vehicles (EVs).
Unpacking
Unpackage all items and confirm the contents as noted below.
*Please Note: Do Not discard the packaging material before removing the Plug (Connector) & Cable Holder as well as the
Mounting Fasteners for both the Charging Station Mounting Bracket and Connector & Cable Holder –these items are
packaged within a compartment of the charging station cardboard packaging.
Figure 1-1 Box Contents
Table 1-1 Box Contents
Item
Description
Qty.
Notes
1
Charging Station
1
2
Charging Station Mounting Bracket
1
Bracket is Attached to Charging Station
3
Connector & Cable Holder
1
Holder is packaged within cardboard compartment
of charging station packaging
4
Mounting Fasteners
4
2 Fasteners for Charging Station Mounting Bracket
2 Fasteners for Connector & Cable Holder
(4 pcs.)

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2Installation
Before Installation
2.1.1 Installation Planning & Service Wiring
The charging station must be installed only by a licensed electrician in accordance with the provisions of the local
electrical industry construction and should comply with national electrical codes and standards.
Before installing the charging station, make sure you have read these instructions in this manual and fully understand its
contents.
Appropriate protection is required when connecting to a main panel/switchboard. The tools and parts used as outlined
in the section “Tools & parts required for installation”.
Prior to mounting, determine location of an acceptable mounting support. All charging station products must be
anchored into a mounting support such as a 2” x 4” stud or a solid concrete wall, using mounting hardware that is
appropriate for the surface on which you are mounting. DO NOT mount this unit directly to a stucco/drywall/wall board.
If installing to a wood stud, use the lag screws provided and ensure the mounting plate is positioned on the centerline of
the stud. If mounting onto a concrete, block, or brick wall, use an appropriate anchor for the type of wall on which you
are installing the unit.
Prior to mounting, locate an available electrical source that can support the following Input Requirements for the
Charging Station Per National Electric Code (NEC) requirements:
•32A Maximum Output Setting (Default Factory Setting): a DEDICATED CIRCUIT rated for 40A; 208-240 VAC, 50-60
Hz, Single Phase must be used. Circuits rated greater than 40A may also be used.
•24A Maximum Output Setting (Optional Setting): a DEDICATED CIRCUIT rated for 30A; 208-240 VAC, 50-60 Hz,
Single Phase must be used. Note: Please refer to Adjusting Maximum Current Output on page 9.
•16A Maximum Output Setting (Optional Setting): a DEDICATED CIRCUIT rated for 20A; 208-240 VAC, 50-60 Hz,
Single Phase must be used. Note: Please refer to Adjusting Maximum Current Output on page 9.
•Additionally, a Double Pole Circuit Breaker of the circuit rating must be used. The Charging Unit has a built in GFCI
protection; do not provide any additional GFCI protection upstream of the charging unit.
•The Charging Stations can connect (plug into) a Standard NEMA 6-50 Receptacle or the unit can be hardwired.
WARNING: RISK OF ELECTRIC SHOCK
•Do not touch live electrical parts.
•Incorrect connections may cause electric shock.
•Disconnect the power supply to the charging station and verify no power is present before installing,
adjusting, or repairing the charging station. Failure to do so may result in physical injury or damage to
the power supply system and the charging station.
CAUTION: The service wiring in this section are specific to North America only. Before installing the
Charging Station, identify the type of utility service connection available onsite. If you have unsure about
the type of connection available at the service panel, contact your utility service provider.

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2.1.2 Grounding Instructions
The charging station must be implemented equipment grounding through a permanent wiring system or an equipment
grounding conductor. Use a wire with a dedicated grounding wire and a ring terminal and connected to the equipment
ground terminal block for grounding.
2.1.3 Adjusting the Charging Station Maximum Current Output Setting (Optional)
The EVoInnovate charging station product features the ability to adjust the maximum Charging Station current output to
allow the use of a 40A (or greater), 30A, or 20A Dedicated Circuit as follows:
•40A (or greater) Circuit Rating: To support 32A (7.68 kW) maximum Charging Station output
•30A Circuit Rating: To support 24A (5.76 kW) maximum Charging Station output
•20A Circuit Rating: To support 16A (3.84 kW) maximum Charging Station output
The Charging Station Default Factory Maximum Current Output Setting is 32A (7.68 kW) for use with a 40A (or greater)
Circuit Rating. To adjust the Maximum Current Output Setting when using a 30A or 20A Circuit Rating:
1. Place the Charging Station on a flat surface, front cover down with protection under the cover to avoid
scratching damage to the cover.
2. Remove the Charing Station front cover by loosening the (5) Torx screws at the rear of the charging station.
Five Torx screw locations to remove the Charging Station Cover
WARNING: RISK OF ELECTRIC SHOCK
•Do not touch live electrical parts.
•Incorrect connections may cause electric shock.
•Disconnect the power supply to the charging station and verify no power is present before installing,
adjusting, or repairing the charging station. Failure to do so may result in physical injury or damage to
the power supply system and the charging station.
•Electrical Power MUST remain OFF and DISCONNECTED before setting or changing the DIP switch. A
non-conductive object MUST be used to adjust the DIP switch settings, failure to do so may result in risk
of electrical shock and damage to the equipment.

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3. With the (5) Torx screws loosened, hold the front cover in place to avoid strain being placed on the LED board
wiring harness and flip the charging station over on the flat surface so that the front cover is on top. Once this is
completed, gently lift the charging station front cover and place to the right side of the charging station unit.
Again, use care to not place force or strain on the wiring harness when the front cover screws are removed.
Failure to do so may result in damage to the charging station.
4. With the front cover placed to the side, locate the DIP switch on the charging station circuit board. The DIP
switch is a 4-position switch on the main circuit board, located directly to the left of the LED board wiring
harness connector.
4-Position DIP Switch
5. To Adjust the Maximum Current Output to either 24A or 16A, use a non-conductive object to adjust the DIP
switch settings as follows:
6. Once the DIP Switch Setting is adjusted, reassemble the charging station.
6-1. Reinstall the LED wiring harness to the charging station circuit board and install the charging station font
cover using the following torque force to secure the (5) Torx screws:
Screw
Torque
M4
16 kgf.cm
13.88 lb-in
CAUTION: The LED board is attached to the charging station front cover and the charging station circuit
board. Use care to not place force or strain on the wiring harness when the cover screws are removed.
Failure to do so may result in damage to the charging station.
WARNING: RISK OF ELECTRIC SHOCK
•Do not touch live electrical parts.
•Incorrect connections may cause electric shock.
•Disconnect the power supply to the charging station and verify no power is present before installing,
adjusting, or repairing the charging station. Failure to do so may result in physical injury or damage to
the power supply system and the charging station.
•Electrical Power MUST remain OFF and DISCONNECTED before setting or changing the DIP switch. A
non-conductive object MUST be used to adjust the DIP switch settings, failure to do so may result in risk
of electrical shock and damage to the equipment.
Maximum Current Output
DIP 1
DIP 2
DIP 3
DIP 4
DIP Switch Setting
(Picture)
32A Maximum Current Output
(Factory Default Setting)
ON
OFF
ON
OFF
24A Maximum Current Output
ON
OFF
OFF
ON
16A Maximum Current Output
ON
OFF
OFF
OFF

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Tools & Parts Required for Installation
Table 2-1 Tools & parts required for installation
Tool
Size
Source of Supply
Remark
Mounting Bracket
194 x 109 x 9 mm
Included with Product
For installing charging station to the wall/structure
Connector & Cable Holder
58 x 58 x 70 mm
Included with Product
To store the EV charging Plug and Cable
Mounting Fasteners x4
1/4” or M6
Included with Product
For installing the Mounting Bracket & Holder to the
wall/structure
Socket
5/16” or 8mm
Commercially Available
For Mounting Fasteners
Torx Driver
T20
Commercially Available
For Charging Station Lock Screw and Cover Screws
Philips Screwdriver
PH3
Commercially Available
For Holder Installation and Optional Hardwire Install
Torque Wrench
6 ~ 50 kgf-cm
Commercially Available
For all fasteners
Wire, Copper
8 AWG
Commercially Available
UL1015 (recommended) for Input Wiring - Only
Required for Optional Hardwire Connection
Heat Shrink Tube x3
For 8 AWG wire
Commercially Available
Only Required for Optional Hardwire Connection
Terminal x3
For 8 AWG wire
Commercially Available
Only Required for Optional Hardwire Connection
Conduit
1”
Commercially Available
Only Required for Optional Hardwire Connection
Install the Charging Station
1. Secure the charging station mounting bracket to the wall or other suitable structure with appropriate mounting
screws. If installing to a wall, ensure the screws are anchored into a suitable wall stud.
2. Follow applicable accessibility requirements for the mounting position. The unit shall be mounted at a sufficient
height from ground such that the height of the storage means for the coupling device is located between 24
inches (0.6 m) and 48 inches (1.2 m) from ground per NEC Article 625.
3. The mounting bracket has ten screw holes to support attachment to multiple mounting surfaces. For most
installation, including attached the charging station to a single wall stud, only two screws will be used to attach
the mounting bracket. In this case, the screws should pass (install) through the middle two vertical screw holes
of the mounting bracket as shown in Figures 2-1 & 2-2.

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Figure 2-1 Installing the mounting bracket Figure 2-2 Screw holes of mounting bracket
Mounting Screw Recommendations:
a. For finished walls supported by wood studs, use 1/4” or M6 tapping screws. (Supplied)
b. For masonry walls, use M6 mechanical screws. (Commercially available)
c. Use following torque force:
Screw
Torque
M6
50 kgf.cm
43.4 lb-in
1/4”
50 kgf.cm
43.4 lb-in
4. As shown in Figures 2-3 & 2-4, mount the charging station onto the mounting bracket and secure the lock screw.
3-1. Tighten the installed M4 screw and screw washer to fix charging station on mounting bracket.
3-2. Use following torque force:
Screw
Torque
M4
16 kgf.cm
13.88 lb-in

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Figure 2-3 Charging station and mounting bracket Figure 2-4 Screw locking position
5. For Plug-in (NEMA 6-50) models, Plug in the power cord to the NEMA 6-50 Wall Outlet/Receptacle. The NEMA
outlet should be located no less than 20~26” from the ground or as defined by applicable state, local and
national electrical codes and standards.
Figure 2-5 Plug in the power cord

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Input Wiring Connection (Optional Hardwire Connection Only)
7. Choose the appropriate conduit in accordance with all applicable state, local and national electrical codes and
standards.
Figure 2-6 Conduit.
8. Using the appropriate tool, clamp the wire terminal to the copper wire. For non-insulated terminals, use heat
shrink tube to cover the non-insulated portion of the terminal.
Figure 2-7 Copper terminal, heat shrink tube and copper wire.
9. Connecting the electrical wiring to the charging station.
9-1.Place the Charging Station on a flat surface, front cover down with protection under the cover to avoid
scratching damage to the cover.
9-2.Remove the Charing Station front cover by loosening the (5) Torx screws at the rear of the charging station.
Figure 2-8 Five Torx screw locations to remove the Charging Station Cover
CAUTION: The LED board is attached to the charging station front cover and the charging station circuit
board. Use care to not place force or strain on the wiring harness when the cover screws are removed.
Failure to do so may result in damage to the charging station.

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9-3.With the (5) Torx screws loosened, hold the front cover in place to avoid strain being placed on the LED
board wiring harness and flip the charging station over on the flat surface so that the front cover is on top.
Once this is completed, gently lift the charging station front cover and place to the right side of the charging
station unit. Again, use care to not place force or strain on the wiring harness when the front cover screws
are removed. Failure to do so may result in damage to the charging station.
9-4.With the front cover placed to the side, remove the Terminal Block plastic cover and use Philips screwdriver
to release terminal screws of the NEMA 6-50 Plug. Loosen the Strain Relief Fitting for the NEMA 6-50 Plug
and Remove the Plug.
9-5.Insert the wire end passing through the conduit and insert them into the input wiring hole. (Use Red wire for
L1, Black wire for L2, Green-yellow wire for G). Attach the copper wire on the corresponding terminal block.
Use the following wire and torque force when connecting to input terminal block, using conductor type
other than RHH, RHW and RHW-2 with outer covering.
Model
Terminal
Conductor
Screw
Rating
Torque
EVoInnovate
L1, L2, G
8 AWG
M4
90C, copper wire
16 kgf.cm
13.88 lb-in
Figure 2-7 Input wiring
Model
Current Setting
Circuit Rating Requirement
EVoInnovate
32A
40A or greater
EVoInnovate
24A
30A
EVoInnovate
16A
20A
CAUTION: To reduce the risk of fire, connect only to a circuit provided with the appropriate
amperes minimum branch circuit overcurrent protection in accordance with the National
Electrical Code, ANSI/NFPA 70, and the Canadian Electrical Code, Part I, C22.1.

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10-Once the input wiring and conduit are connected, reassemble the charging station.
10-1. Reinstall the LED wiring harness to the charging station circuit board and install the charging station font
cover using the following torque force to secure the (5) Torx screws:
Screw
Torque
M4
16 kgf.cm
13.88 lb-in
Install the Plug and Cable Holder
1. Separate the holder from hook.
Figure 2-8 Separate the holder
2. The Holder can be installed at any location near the charging station. Once the holder installation location is
determined, secure the holder bracket to the wall with appropriate screws x2 (1/4” or M6).
Figure 2-9 Secure the hook

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3. Position the plastic holder insert face up and install into the holder bracket.
Figure 2-10 Secure the holder
4. Next, rotate the holder insert down.
Figure 2-11 Rotate the holder

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5. With the holder insert in the down position, tighten the (2) lock/set Philips screws located at the top of the
plastic holder component until snug (do not overtighten). The screws ensure that the plastic holder component
remains secured to the holder bracket.
Figure 2-12 Lock screws
6. Insert EV charging connector into the holder.
Figure 2-13 Insert EV Charging Connector into Holder

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3Operations
Charging Status Indicators
Table 3-1 Charging status indicators
LED Indicator
Description
Definition
Not illuminated
Power Off
Green Steady
Ready
Green Flashing
Flashing green (Fast): Authorized, waiting for
EV to initiate charge event.
Flashing green (Slow): Suspend (Occupying)
Blue Flashing
Flashing blue (Slow): Charging
Red Steady
Unrecoverable Fault
Red Flashing
Recoverable Fault
Yellow Steady
Out of Service
Yellow Flashing
Booting / Firmware Upgrade in process
*Note: In the instance the “Red Steady” or “Red Flashing” Fault light remains, it is recommended that you:
•Unplug the charging Connector from your EV
•Turn off the power to the Charging Station by switching the upstream circuit breaker to the “OFF” position
•With the circuit breaker in the “OFF” position, wait 1-2 minutes and then switch the upstream circuit breaker
back to the “ON” position
•Confirm the Fault light is no longer present. If the Fault light remains, please contact EVoCharge.